GF Hycleen Automation System User manual

GF Piping Systems
Hycleen Automation System
User Guide
Version 2.0

ii

Contents
1 About this document
1.1 Follow the instruction manual 5
1.2 Symbols used in this manual 5
2 System Overview
2.1 Sample system 7
2.2 Operating principle 8
3 Installation
3.1 Mounting master on the wall 10
3.2 Cabling master with valves 10
3.3 Installing other components 14
4 Working with the master
4.1 Commissioning 19
4.2 Home/main menu 21
4.3 Hydraulic alignment 22
4.3.1 General procedure 23
4.3.2 Title 24
4.3.3 Process 24
4.3.4 Type = Temperature 25
4.3.5 Type = Temperature static 28
4.3.6 Type = Flow 30
4.3.7 Type = Constant 31
4.4 Flushing 32
4.4.1 General procedure 33
4.4.2 Enhanced settings 33
4.4.3 Title 34
4.4.4 Process 35
4.4.5 Trigger = Temperature 36
4.4.6 Trigger = Time 38
4.4.7 Protocols 39
4.5 Automatic Maintenance Process 40
4.6 Manual operation 41
4.6.1 Valves 41
4.7 Settings 42
4.7.1 Country settings 42
4.7.2 Property 43
4.7.3 Valves 43
4.7.4 Alarms Messages 46
4.7.5 Update 46
4.7.6 Network 47
4.7.7 Bluetooth 48
4.7.8 Modules 49
4.8 Protocols 50
5 Troubleshooting
5.1 Notifications 53
iii

5.2 Error messages 54
6 Compliance
6.1 FCC 55
6.2 ISED 56
7 CE Declaration
iv

1 About this document
1 About this document
1.1 Follow the instruction manual
The instruction manual is part of the product and an important element within the safety
concept.
Read and observe instruction manual.
Always have instruction manual available by the product.
Give instruction manual to all subsequent users of the product.
1.2 Symbols used in this manual
Safety-relevant information is labeled in this document by the following symbols and signal
words:
Risk of injury!
Non-observance may lead to physical injury!
Remedy
Risk of material damage!
Non-observance may lead to material damage (loss of time, loss of data, machine defects,
etc.)!
Remedy
Descriptive text
Instructions for conduct
Reaction of the system
5

6

2 System Overview
2 System Overview
2.1 Sample system
The sample system shows water supply with 3 cold water pipes and 5 hot water circulations.
1 Valve LegioTherm K 8 Sensor cable
2 Cold water pipe 9 Flow sensor
3 Water heater 10 Return line (hot water)
4 Temperature Sensor 11 Power supply and communication cable
5 Feed line (hot water) 12 Master
6 Valve LegioTherm 2T 13 External power supply
7 Run off monitoring system
7

2 System Overview
2.2 Operating principle
The hot water and cold water circulations contain valves of the types LegioThermK and
LegioTherm2T. The latter serves hydraulic alignment (circulation system).
Both circulations can be rinsed. The rinse water runs into a drain.
The LegioTherm valves are equipped with a temperature sensor.
All valves are connected with the master via power supply and communication cables serially
(i.e. not radial!), which also supplies them with power. The master controls the opening angle
of the valves according to its programming, taking into account the connected sensors and cre-
ates log data in the form of protocols.
After the valves are installed according to their operating instructions, they only must be con-
nected to Hycleen Automation power supply and communication cables. The power supplied
by the master via these connection cables. For cable lengths of more than 300 m and
additionalHycleen Automation Powerbox is required. Via its 2 cable connections, a master
with 2 power boxes can supply and control up to 1,000 m cable length.
8

3 Installation
3 Installation
The insulation of the valves must be removed for cabling the valves.
To remove the insulation, carefully pull apart both parts (1, 2). Make sure that the tem-
perature sensor cable is not detached or damaged.
Put the insulation aside for later assembly.
After assembling each valve, remove the detachable part (3) of the label from the valve and
stick it in the installation plan. This part contains information about the valve type, serial number
and size etc., and serves the subsequent identification of the valve in the installation plan.
9

3 Installation
3.1 Mounting master on the wall
The housing of the master is attached to the wall using 4 eyelets (1).
Drill 4 dowel holes with a diameter of 6 mm into the wall according to dimensional draw-
ing and insert the supplied dowels (2).
Use a Phillips screwdriver to screw on the master with the 4 screws provided (3).
3.2 Cabling master with valves
The connecting cables include 2 lines for the voltage supply and 2 signal lines. The two cable
ends are equipped with the same female plug-in connectors. They are secured to prevent rota-
tion and their M12 knurled screws ensure a reliable hold, even in harsh environments.
Non-approved components can cause malfunctions!
Components must not be modified and connecting cables or distributors for star topology
cabling must not be installed at any time!
Always interconnect master, valves and, where required, powerboxes in series, i.e.
one behind the other, to the components specified by the manufacturer!
10