GFA ELEKTROMAT ST 80.15-50,00 User manual

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Installation Instructions
ELEKTROMAT
ST 80.15-50,00
Model: 10003374 00003
-en-
Status: 06.03.2020
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GfA ELEKTROMATEN GmbH & Co. KG
Wiesenstraße 81
D-40549 Düsseldorf
www.gfa-elektromaten.de
[email protected]
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Table of contents
1General safety information .............................................................................................. 4
2Technical Data ................................................................................................................ 5
3Mechanical installation .................................................................................................... 6
4Electrical installation ..................................................................................................... 10
5Schematic of reversing contactor board ........................................................................ 12
6Limit switch adjustment ................................................................................................. 15
7Main circuit .................................................................................................................... 17
8Control circuit ................................................................................................................ 18
9Motor connection .......................................................................................................... 19
10Limit switch connection ................................................................................................. 19
11Connecting the additional limit switch ............................................................................ 20
12Control device connections ........................................................................................... 21
13Emergency manual operation (emergency hand crank) ................................................ 23
14Completing commissioning / inspection ......................................................................... 25
15Declaration of incorporation / Declaration of conformity ................................................. 27

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Symbols
Warning - Potential injury or danger to life!
Warning - Danger to life from electric current!
Note - Important information!
▶ Requirement - Required action!
Schematic representations are based on product examples. Deviations from delivered
products are possible.

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1General safety information
Specified normal use
The drive unit is intended for horizontally operating sliding doors.
The safe operation is only guaranteed with specified normal use. The drive unit is to be
protected from rain, moisture and aggressive ambient conditions. No liability for damage
caused by other applications or non-observance of the information in the manual.
Modifications are only permitted with the agreement of the manufacturer. Otherwise the
Manufacturer’s Declaration shall be rendered null and void.
Safety information
Installation and initial operation tasks are to be performed by skilled personnel only.
Only trained electrical craftsmen are permitted to work on electrical equipment. They must
assess the tasks assigned to them, recognise potential danger zones and be able to take
appropriate safety measures.
Installation work is only to be carried out with the supply off.
Observe the applicable regulations and standards.
Coverings and protective devices
Do not operate unless corresponding coverings and protective devices are installed.
Ensure that gaskets are fitted correctly and that cable glands are correctly tightened.
Spare parts
Only use original spare parts.
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2Technical Data
Type SG 115R
Output torque 800 Nm
Output speed 15 rpm
Output shaft / hollow shaft 50,00 mm
Maximum output speed open / close
for frequency inverter operation 26 / 26 rpm
Maximum door weight 80000 N
Supply voltage 3N~ 400 V
Operating current 4,10 A
Operating frequency 50 Hz
Power factor cos φ 0,53
Maximum movement per hour 10 h-1
Class of protection IP 54
Limit switch range
(maximum revolutions of output shaft / hollow shaft) 60
Braking torque of magnetic brake 130 Nm
Braking voltage 103 V DC
Rectifier type B1 230/103
Temperature range -10 / +40 (+60) °C
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1) When using a temperature range of +40°...+60°C use half of maximum movements per hour.
Temperature Extension!
If the magnetic brake will be continuously supplied the drive can be fitted into areas
down to a -20°C ambient temperature.
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Caution - Component damage can result!
The maximum current that can be switched over the limit switch is
1A for 230 V AC and 0.4 A for 24V DC
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3Mechanical installation
Requirements
The permissible loads on walls, mountings, connection and transmission elements must not
be exceeded even for maximum holding or locking torque (▶ observe technical data).
Connection elements
▶ Use self-locking
connection elements with
a minimum strength of
800 N/mm2 (8.8).
▶ Use a screw that
precisely fits the hole.
▶ Use adequately
dimensioned washers for
elongated holes.
BAGAB00002_Z002 BAGAB00003_ Z002
3 : 1
Permissible mounting positions
BAGAC04301_Z002

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Mounting
4 boreholes are provided for mounting.
BAGAD04301_Z002

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Installation
The following descriptions refer to a door which is not further defined. The door
manufacturer's specifications must also be observed.
Warning – Injury or danger to life possible!
Use a lifting device with sufficient load-carrying capacity for installation tasks.
Adequate space around the adjusting screw must be ensured for the safe
activation of the slipping clutch.
▶ Tighten all connection elements (M16) with
a torque of 175 Nm. Install all further
connection elements according to the
specifications of the door manufacturer.
BAGAE004302_Z002
175 Nm

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Warning – Injury or danger to life possible!
Disconnect the electrical voltage for the setting of the slipping clutch.
▶ The slipping clutch acts as an overload
protection. The factory setting for the
tightening torque is 24Nm (ST 60) or 30Nm
(ST 80). Rotation to the right will increase
the transmittable torque. Rotation to the
left will decouple the drive unit from the
door.
BAGAE4303_Z002
SW 17
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4Electrical installation
Warning - Danger to life from electric current!
Switch the mains OFF and check that the cables are de-energised
Observe the applicable regulations and standards
Make a proper electrical connection
Use suitable tools
Installation location for the control!
Use indoors only, or with a cover outdoors
Installation is possible adjacent the drive unit
On-site back-up fuse and mains disconnector!
Use a three-pole automatic circuit breaker with a maximum of 10 A as protection.
Connect to the indoor installation via an all-pole disconnector unit ≥ 10A in
accordance with EN 12453 (e.g. plug connection CEE, mains switch)

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Performing electrical installation
Remove the cover. Remove the cover. Open the cable conduit.
Insert the mains supply
cable.
BAHFA07_Z001 BAHFF01_Z001 BAHFG01_Z001
Caution - Component damage can result!
Use an appropriate tool to open the cable conduit.
Sealing is ensured only if the hole in the cable conduit is smaller than the cable
diameter.

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5Schematic of reversing contactor board
BAHFH01_ Z001
F3
F1
T1
A
G
S11 S13
UVW
L1 L2 L3
K1 K2
40015734
9
T1
L5
8
T2
7
T3
L4
6
5
Br2
4
Br1
3
N
2
N
1
N
PE
PE
PE
M
12
12
11
11
F2
T1 Transformer 400 V AC, 230 V AC / 24 V A X1 Terminal strip for the reversing contactor board
F1 Control fuse 6,3x32 0.5A, slow A Functional wire-link
F2 Control fuse 6,3x32 0.5A, slow G Transformer bridge
F3 Control fuse 5x20 0.5A, slow
K1 OPEN contactor
K2 Close contactor
S11 Open pushbutton
S13 Close pushbutton

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Wire link A:
This wire link is used to control a magnetic interlock. Depending on the supply network, it can
be connected between the following terminals:
L4 and Br2 ≙ 3~400 V AC
L4 and Br2 ≙ 3~230 V AC
L4 and Br2 ≙ 1~230 V AC (sym) L5 and Br2 ≙ 1~230 V AC (asym)
Transformer wire link G:
This wire link is necessary for operation. This wire link is used to match the transformer to the
operating voltage.
T1 to T2 ≙ 230 V AC T2 to T3 ≙ 400 V AC

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Mains supply connection
BAHFI01_Z001
Completing electrical installation
Connect any control devices and/or safety devices.
Mount the cable entries and/or cable glands.
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6Limit switch adjustment
Adjust the limit switches to define the final limits positions for OPEN and CLOSE.
Prerequisite
The door must open when the OPEN
pushbutton S11 of the reversing contactor
board is operated. If the door closes, L1 and
L2 must exchanged with the current switched
off.
S11 S13
Adjusting the OPEN limit position
Use the OPEN pushbutton to open the door
to the desired OPEN final limit position.
S11 S13
Rotate the cam of the OPEN limit switch S3
to the middle of tappet ①.
Tighten the screw of the cam ②.

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Check the position of the door:
Close the door ① until the cam is free and
open the door again ② at OPEN final limit
position.
S11 S13
S11 S13
Carry out fine adjustment to correct the
OPEN final limit position. Check the door
position after correction.
Adjusting the OPEN final limit position presets the OPEN SAFETY limit switch. The door
must stop safely if the direction of rotation is wrong or the OPEN limit switch S3 fails. If
necessary, carry out fine adjustment to correct the switching point of the limit switch.
Adjusting the CLOSE final limit position and auxiliary limit switch
Carry out adjustment as for OPEN final limit position.
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7Main circuit
A Functional wire-link M1 Motor
F0 Fusing on the building supply side S0 Main switch on building supply side
F1-2 Control fuse 6.3x32 0.5A, slow T1 Transformer
F3 Control fuse 5x20 0.5A, slow W1 Connection cable
G Transformer bridge X13 Motor plug
G1 Rectifier Y1 Magnetic brake
K1 OPEN contactor
K2 CLOSE contactor
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8Control circuit
F10 Motor temperature switch S10 Manual interlock safety switches
S1 Safety limit switch OPEN S11 OPEN pushbutton (PCB)
S2 Safety limit switch CLOSE S13 CLOSE pushbutton (PCB)
S3 OPEN operational limit switch X12 Terminal rail for reversing contactor
S4 CLOSE operational limit switch
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9Motor connection
G1 Half-wave rectifier
M1 Motor
W1 Connection cable
Motor / brake
X13 Motor plug
Y1 Magnetic brake
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10 Limit switch connection
F10 Thermal contact
S10 Manual operation
X12 Limit switch board
S1 Safety open limit switch
S2 Safety close limit switch
S3 Open limit switch
S4 Close limit switch
S5 Additional limit switch
S6 Additional limit switch
W1 Connection cable
Motor / limit switch
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11 Connecting the additional limit switch
The additional limit switches can be used in both directions of motion of the door.
A1 WS 905
Terminal rail
X12 Limit switch board
S5 Auxiliary limit switch
S6 Auxiliary limit switch
W1 Connection cable
Motor / limit switch
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