GGM GUB Series User manual

1. Confirmation when the product is handed over
1) Controller --------------------------- One
2) Power cable ----------------------------- One
3) External operation cable ------------------- One
In using and operating the product, be sure to observe the following
precautions. Failure to observe the precautions may result in electric
shock, injury or fire. The following precautions are very important and
should be observed at all times.
3. Caution at use
1. Confirm whether product is same with order.
2. Use in the places where ambient temperature range is -10℃ ~ +40℃
and humidity is 85% or less.
Also, avoid the place where reaches direct ray of light, and should install
COVER etc. when use adove places.
3. Avoid the places where there are a lot of dust, vibrations, and occurring
flammable gases, corrosive gases.
4. The rear of the controller has an active part.
Install in a box to prevent others from touching it easily.
5. Never put flammables around the motor and controller.
6. Do not use in places where a large amount of static electricity is
generated.
7. Install an overcurrent protection device, earth leakage breaker, and
overtemperature protection device for safety.
■ Caution for installation
1. If do parallel operation with controlled devices in electric furnace of high
capacity, THYRISTOR for welding machine, there may be occasion of
malfunction. Separate and wire by separate power circuit.
2. When do wiring CW-COM, CCW-COM for switching the direction at
wiring for external remote control, please be cateful not to be connected
CW-COM, CCW-COM terminals at the same time.
(when operate in state of connected CW-COM, CCW-COM both
terminals, there may be malfunction and can go hard on the motor.)
■ Wiring Precautions
Characteristic
- Slow start, slow down functions
- Easy connection, easy manipulation
Motor and wire get easily connected by just connecting speed control unit
connector.
Volume in front face can simply set up motor rotation speed.
- External control function
On/off, change of rotation direction and instant stop can be controlled through
outside signal (sequencer or relay signal).
Motor is maneuvered at the set accleration time and stopped at the set
deceleration time. This acceleration and deceleration times can be controlled
within 0.5~10 seconds.
2. Controller coding system
Product back
80
90 ± 0.5
52
Product front
90 ± 0.5
60
2-
Ø4.5HOLE
POWER
ALARM
SLOW
START
SLOW
STOP
Product side
100
80
1.5
11.5 113.5max.
102.5
2
GUB-U-30, GUB-U-60, GUB-U-90
GUB-C-30, GUB-C-60, GUB-C-90, GUB-C-150
GUB SERIES
Thank you for buying GGM products.
Before use this product, read well manual certainly and
understand all about knowledge, safety information and cautions
of product, and use right way. After read, please be sure to keep
fixed place to refer anytime.
Confirm following parts whether were equipped all.
In case of insufficient or was damaged, please contact our sales
representative or distributor.
SERIES
G SERIES
BLDC MOTOR
BAC Input
CONTROLLER
TYPE
U UNIT TYPE
G U B C 60
SHAFT
U
1 100V 50/60HzØ
1 110V 60HzØ
1 115V 60HzØ
C
1 200V 50/60HzØ
1 220V 50/60HzØ
1 230V 50/60HzØ
OUTPUT
30 30W
60 60W
90 90W
150 150W
4. Specifications and appearance
Specification
Product name
Rating output 30 60
100 ~ 115 200 ~ 240
50 / 60 ( Allowawble range 5% )
90 90 150
Voltage
Frequency
GUB-U-30 GUB-U-60 GUB-C-30 GUB-C-60GUB-U-90 GUB-C-90 GUB-C-150
W
V
Hz
A
A
Nㆍm
Nㆍm
r/min
r/min
P
O
W
E
R
I
N
P
U
T
1.0
2.5
0.1
0.15
1.5
3.5
0.2
0.3
2.5
5.0
0.3
0.5
0.6
2.0
0.1
0.15
3,000
100 ~ 3,000
RS485 (
optional )
1.0
3.0
0.2
0.3
1.5
4
0.3
0.5
1.8
5
0.49
0.6
30 60
Rating torque
Starting torque
Rating rotation
speed
Speed control
range
Communication
Maximum
current
Rating
current

Power LED (Green)
(It turns on when power is on)
Alarm LED (Red)
(It turns on if it is on
protection mode)
Slow start time control
(It can be controlled from
0.5 to 10 seconds.)
In factory condition, it is set at 0 second
Slow stop time control
(It can be controlled from
0.5 to 10 seconds.)
In factory condition, it is set at 0 second
Run LED(Blue)
(If RUN/STAND-BY SWITCH
is set at RUN, it turns on.)
Speed control
(You turn the knob on speed
control clockwise, it speeds up.)
In factory condition, it is set at 0r/min
RUN/STAND-BY switch
(Motor operates if it is on RUN.
The motor stops when it is on
STAND-BY.)
In factory condition,
it is set on STAND-BY.
Input/output signal connection socket
※ Caution
· RUN/STAND-BY SWITCH is not power switch.
· When you are stopping motor for a long time, turn the control unit off.
6. Access motor and control unit
ㆍConnect connector of motor cable to control unit.
ㆍPush in until clicks.
ㆍDo not manipulate extension cable(optional) when you are extending
motor and control unit.
ㆍDo not peel off cable cover or ground and touch shield wire.
Access motor and control unit
Connect accessory power cable to the control unit contact socket. If
you are not usingt accessory power cable, use a cable that is bigger
than AWG22(0.34mm²). When connecting, use insulation attached
round type crimp terminal.
Power access
Ground
Use a cable bigger than AWG18(0.75mm²) for protection ground
connection cable.
· Attach control unit to a vibration-resistant flat metal plate.
· When you are using mounting hole of control unit, tighten with M4
screws and nuts.
· When installing control unit, let one of the vents face downwards.
· Control unit should installed more than 25mm away from the mounting
box and other equipment in the mounting box horizontally and 50mm
away from them vertically.
Extension cable
Buy extension cable to additionally extend between motor and control
(optional)
- DIMENSION
L
MOLEX 5557-10R MOLEX 5559-10P
※ Caution
· Keep the torque of fixing screw less than 10kgf·cm. If it is fixed
with more than 10kgf·cm torque, the control unit might break.
Pressure connection terminal
less than 6.2mm
longer than 3 2.
longer than 9mm
less than 6.2mm
longer than
3 2mm.
longer than 9mm
Control unit panel manufacturing plan
MODEL L
( extension cable length )
KBEW-1 1m
KBEW-2 2m
KBEW-3 3m
KBEW-5 5m
KBEW-10 10m
Speed control unit Motor connect protection ground
Motor
Motor cable
Motor
connector
Power cable (optional)
Power connection socket
and socket cover
Input/output signal
connection socket
(use twisted pair or
shielded cable for
connection)
CW Input
COM
CCW Input
SPEED Output
ALARM Output
MOTOR
Connector
Power connection socket
(Connect power cable)
Protection ground connection socket
(Connect protection ground connection cable)
RS485 ( Optional )
RS485 ( Optional )
2-M4 or 2- 4.5
PANEL
2-M4 Bolt
5. Name and functions of each part

8-1. Speed out
If synchronizes with motor operation that it creates 30 pulses signal
per 1 rotation of motor output axis. Measure speed out frequency to
calculate motor rotation speed.
T/2
T
Example of output circuit connection
· Signal output is open collector output.
· Use power of less than DC26.4V to connect restricted resistance
with less than 10㎃.
8. Signal output circuit
Output circuit
Reinforced insulation photocoupler
MOTOR Rotation speed [RPM] = SPEED OUT Frequency(Hz)
15 X 60
SPEED OUT Frequency(Hz) = 1
T
SPEED OUT TERMINAL are on the controller back.
7. Operation
Rotation direction is when you look at it from output axis of motor.
CW is clockwise and CCW is counterclockwise.
7-2. Controller of transister output type
Use small size connection TYPE relay to open and close DC 12V, 5mA
CW(clockwise)operation :
If it is set at CW and on, then the motor rotates clockwise, If CW
input is off, then the motor stops.
CCW(counterclockwise)operation :
If it is set at CCW and on, then the motor rotates counterclockwise.
If CCW input is off, then the motor stops.
If CW and CCW are put in at the same time and on, then the motor
stops instantly. At then moment, instant reverse operation is not
possible.
Give more than 20msec of time interval between CW signal and
CCW signal inputs.
Do not use SSR(Solid State Relay) on power ON/OFF Motor control
unit may break.
If you are using controller with clamp cliode installed, be careful of power
on/off order.
- POWER ON : Controller ON → Control unit ON
- POWER OFF : Control unit OFF → Controller OFF
When you connect like the diagram above, if you turn the control unit power
on first or if you turn the controller off while control unit is on, then the
electricity flows and motor rotates.
There is a chance that motor might rotate due to power capacity difference
even if you turn the power on and off at the same time.Controller should be
turned on first and control unit is off first in case of power.
CONTROLLER CONTROL UNIT
CW
CCW
COM
Vcc
+12V
7-1. When only operating with the main part
If you turn RUN/STANDY-BY SWITCH to RUN, then the motor rotates.
If you turn RUN/STANDY-BY SWITCH to STAND-BY,then the motor stop.
The rotation direction is determined by the short bar connection status
on the back of the control unit. connect accessory short bar between
CW-COM and CCW-COM. Do not use short bar for other purposes.
Motor speed pulse output
· I/O #12 outputs signal pulse while motor rotation.
(outputs 15 pulses of signal per 1 motor rotation)
Max +24VDC
R (10mA)
Pull-up
Resistor
Driver internal User Circuit
Speed out

· If you turn it clockwise, the time gets longer.
· When you are changing the setting, use accurate cross screwdriver.
· In factory condition, it is set at the shortet time possible.
※ Contact your vendor or our second factory if you haveany questions about
product or requirepost-sales service.
Leader of geared motor GGM CO.,LTD. http://www.ggm.co.kr
Headquarters / 1st Factory
22, Gyeongin-ro 3beon-gil, Bucheon-si,
Gyeonggi-do, Republic of Korea
TEL : [phone] FAX : [phone]
Attached research institute / No. 2 factory
180, Oksan-ro, Bucheon-si, Gyeonggi-do,
Republic of Korea
TEL : [phone] FAX : [phone]
LED flickering
· If torque that is greater that the rating is applied to the motor for motor
for more than 5 seconds or if the motor rotation direction changes quickly
or turns on/off.
LED on
· If there is a problem with motor feedback signal due to motor cable
disconnection and connector connection problem
· If load is being carried downwards or too much load is operated on
8-2. Alarm output
In the following case, control unit protection function gets turned on and
alarm out gets also turned on (L-LEVEL). Then, the motor stops. In this
case,it is shown with LED light on or off. Check the protection details.
※ When you are providing power, if the LED light turns on instantaneously,
that is not a sign of malfunctioning.
Item
Hall sensor alarm
Over load alarm
Over heat alarm
Over voltage alarm
Over current alarm
Normality
LED sign
Flickering 1 times at 6 seconds intervals (Red)
Flickering 3 times at 6 seconds intervals (Red)
Flickering 5 times at 6 seconds intervals (Red)
Flickering 6 times at 6 seconds intervals (Red)
Flickering 8 times at 6 seconds intervals (Red)
Green light on ( Power )
Note
Motor stop
9-1. Slow start
9. Acceleration / Deceleration control
Motor response speed can be set between 0.5~10 seconds (at 3000rpm)
9-2. Slow stop
If you are stopping motor from outside, you can set the motor stopping
time time at 0.5-10 seconds (at 3000rpm)
· When you extend input/output signal cable, do it for less than 2m. Try
to make it as short as possible to minimize noise.
· input/output signal cable should be separated from power cable and
motor cable.
When you access by following the direction above, alarm output will be
off when control unit is (H-LEVEL) and on when control unit is(L-LEVEL),
stop the motor and turn off the control unit.
If there is no problem with motor cable, check other use conditions (load
torque, operation pattern and power voltage) Remove the reasons of
protection mode and reapply power to reset alarm output
10. How to install communication module
Open the control case
Switch change
Install 485 communication module
1. Please release the lock point
on the side of the product
and slide the case to
separate it.
2. Change the switch to right.
3. Install the communication
module in opposite side.
1
2
3