Giabau FT-MAXI User manual
5D000XX/F
FT-M1211A
FT-MAXI
FOLDER
GIRBAU , SA
CrtadeManlleu,km.1
08500VIC(Barcelona) .SPAIN
Tel. 34 93 8861100
Fax 34 93 8860785
www.girbau.com
USA et CANADA :
CONTINENTALGIRBAUInc.
2500 State Road 44
WI54904Oshkosh.USA
Tel. 34 93 8861100 1(920) 231-8222
Fax 1(920) 231-4666
info@continentalgirbau.com
www.continentalgirbau.com
Modele Series
FT-MAXI From PLP243
3 FT-M1211A
TECHNICAL MANUAL
1stpart Generalities,Installation,Fonctioning
2ndpart separate Electrical andpneumaticschemas
3rdpart separate Automation
Translation of the original note
FT-M1211A 4
TABLE OF CONTENTS
CE DECLARATION OF CONFORMITY .................................................................................................6
1 PRESENTATION...............................................................................................................................7
1.1 Conditions of use .................................................................................................................... 7
1.2Generalities .............................................................................................................................7
1.3 Warnings.................................................................................................................................8
1.4 Functioning pictograms.........................................................................................................10
1.5 Technical characteristics ...................................................................................................... 11
2 HANDLINGAND INSTALLATION ..................................................................................................... 20
2.1Handling ................................................................................................................................ 20
2.2Installation ............................................................................................................................. 21
2.3 Connecting to electrical and pneumatic supplies..................................................................21
2.4 Testing...................................................................................................................................23
2.4.1 Check of the sense of rotation of motors .....................................................................23
3 SAFETY .......................................................................................................................................... 24
3.1Generalities ........................................................................................................................... 24
3.2 Stopping the machine............................................................................................................24
3.3Intervention duringoperation ................................................................................................. 25
4 PRINCIPLESANDFUNCTIONING..................................................................................................26
4.1 Principles .............................................................................................................................. 26
4.2Functioning............................................................................................................................27
5 MAINTENANCEOPERATIONS.......................................................................................................29
5.1 General maintenance............................................................................................................29
5.2 Servicing of the filter / Regulator ...........................................................................................31
6 SPARE PARTS ...............................................................................................................................36
6.1 Basic emergency kit - FT-MAXI -2011-06 ..............................................................................36
6.2Maintenance kit- FT-MAXI -2011-06...................................................................................... 36
6.3Annualpreventive kit of maintenance- FT-MAXI -2011-06.....................................................36
6.4 Maintenance kit - L5 - L6 - L7 - FT-MAXI -2011-02................................................................36
6.5Maintenance kit- M5- FT-MAXI -2011-02 .............................................................................. 37
6.5Maintenance kit- M5- FT-MAXI -2011-02 .............................................................................. 37
6.6Maintenance kit- M6- FT-MAXI -2011-02 .............................................................................. 37
6.7 Maintenance kit - Q5 - FT-MAXI -2011-02.............................................................................. 37
6.8 Maintenance kit - Q6 - FT-MAXI -2011-02.............................................................................. 37
6.9 Maintenance kit - Q7 - Q8 - Q9 - FT-MAXI -2011-02..............................................................37
7 EXPLODED VIEWS........................................................................................................................41
4M05675 Feedingtable ............................................................................................................. 43
4M05635 Straps - Feeding table ...............................................................................................43
4M05632 Feedingtable ..............................................................................................................45
09-0031 Kit.................................................................................................................................47
4M05674 Frame.........................................................................................................................49
4M05616 Foldingtable ............................................................................................................... 51
4M05622 Centraltable ............................................................................................................... 53
4M05975 Template..................................................................................................................... 55
4M05681 Stacker flap................................................................................................................57
4M05954 Belt guide feeding table..............................................................................................59
4M05698 Cross module meca..................................................................................................61
4M05613 Beltguide FT-MAXI ....................................................................................................63
4M05699 Cross module straps.................................................................................................. 65
4M05619 Tubulure of blowingLG985 ......................................................................................... 67
4M05633 Cross module motor .................................................................................................. 69
4M05637 Liaison cross + Fold con + Feed con........................................................................ 71
4M05640 Casing ....................................................................................................................... 73
5 FT-M1211A
09-0145 B (part 2) Kit................................................................................................................. 75
09-0147A- 09-0165A Kit ..........................................................................................................77
09-0148A Kit .............................................................................................................................79
09-0124F Kit .............................................................................................................................81
4M05631 ShuttleLU450 ............................................................................................................83
4M05646 Shuttle LU450 - Straps ...............................................................................................83
4M05644 Shuttle LU450 - Kit 09-0146A .................................................................................... 83
4M05601 ShuttleLU615 ............................................................................................................85
4M05636 Shuttle LU615 - Straps...............................................................................................85
4M05644 Shuttle LU450 - Kit 09-0146A .................................................................................... 85
4M05923 Unidirectionalroller LU=600....................................................................................... 87
4M05924 Unidirectionalroller LU=530....................................................................................... 87
4M05925 Unidirectionalroller LU=435....................................................................................... 89
4M05926 Unidirectionalroller LU=365....................................................................................... 89
4M05947 Discharge conveyor .................................................................................................. 91
4M05634 Discharge conveyor .................................................................................................. 91
4M05977 Storage tray options....................................................................................................93
4M05749 Conveyor with free rolls option ................................................................................... 95
FT-M1211A 6
CE DECLARATION OF CONFORMITY
7 FT-M1211A
1 PRESENTATION
1.1 GENERAL PRECAUTIONS
Conditions of use :
ItisIMPERITIVE thatbefore any person begins toworkwiththismachineorprovides
for its maintenance ( commissioning, maintenance, dismantling...), thoroughly reads and
respectstheentiretyoftheinstructionscontainedwithinthismanual,aswellasthoseconcerning
thecontrolssections(electricandpneumaticschemas).
Thoseindividuals that will beresponsible for themaintenance of thismachine are to
be properly trained and qualified to do so
GIRBAUmachineshave been conceived while keepingin mind theaim of limitingpotential
riskstopersonnel,giventhecurrenttechnologiesavailable.Itisthereforeabsolutelyforbidden
to attempt any maneuver or intervention whatsoever that has not been intended for in the
normal usage of the machine and notably to attempt to reach into the machine without
previouslyensuring that ithasbeencompletelystopped (seeChapter 3 Safety)ortomodify
acycleor one of itsprotective coverings.
The machines must be poweredby anelectrical supply thatmeets allcurrent norms
andmaintainedingoodconditionfollowingmaintenanceinstructions.
Note : The machine’s identification plate is located on the lower left side in the back of the
machine.
1.2 GENERALITIES
This machine has been especially created for thefolding of dry bath towels.
Any other utilization is strictly forbidden and is not considered to be in any case as ‘normal
usage’ofthemachine.
However,dryandironedarticlescanbepassedthrough the machine.
Themachineisdeliveredwiththefeet attached, though they are adjustable. One of the
sides of the machine can be placed against a wall so as to save space.
Planaspacebehind andabove the machineto open completely theback cover.
Thecoversthat are equipped with safetylatches must be putback in placebefore operat-
ingthemachine.
Thefirst and second longitudinal foldsare madeby jets of air.The cross folds are madeby
themeansof an inversion conveyor belt combinedwith a jet ofair.All of the foldscan be
setandmodiffied with the aid of thetouch screen.
Allof the towels canbe stacked. Thenumber ofarticles perstack canbe set between1 to
20.Themaximum height of the stack is250 mm.
Thestackscan bedischarged on thesides of themachine onto adischarge conveyor.
The moveable guards that are equipped with safety sensors will provoke the immediate
stoppageof the machineoncetheyare opened andwillpreventtherestarting ofthemachine
until they are closed and or put back into place (folding table protection grill, cross access
door).
FT-M1211A 8
Do not try to remedy a jamming of the machine while the machine is running, which
couldleadtoseriousinjuries.
PlacethemainswitchtotheOFF positionbeforeanyinterventionon the machine.
Do not turnonthemachineuntil the problemhasbeenresolved.Otherwise, damage
tothemechanical.andelectrical components could result.
Incorrectsettings that provoke jamming will lead to thedamaging of the machine.
Jammingwhichisaccompaniedbyaloud noise or a grindingsoundcouldbecaused
byaproblemwith one or more ofthe machine’s components.
Stop the machine to prevent further damage andcall a qualified person.
Note : The more centered the article is the better the quality of the fold
TheJeanMichelCompanydeclinesallresponsibilityformaterialandorotherdamages
resultingfromthe usage of themachine outside ofthat which itwas designed andintended
for or in the case in which the instructions outlined in the technical manuals have not been
followed.
1.3 WARNINGS
Forbidden pictograms (Red and white circle) :
Enteringforbidden
Use of forklift forbidden
Donotstay under load
Access forbiddenfor unauthorized persons
9 FT-M1211A
DANGER pictograms (yellow and black triangles) :
Generaldanger
Electrical danger
Mechanicaldanger
Dangerof falling
Mechanicaloperations
Pneumatic padlockable power
DANGERzone (yellow and black band)
Air suppy
Air supply valve- padlockable
FT-M1211A 10
1.4 FUNCTION PICTOGRAMS
Emergencystop
MainOn/Off switch
Stop
Reset
Usetouchscreen
Lubricatewith a grease gun
Turn theselector toON
These pictograms are found on the touch screen
Turn the selector to OFF and padlock ( lock not supplied)
Open the air supply valve
Close the air supply valve and padlock ( lock not supplied)
11 FT-M1211A
1.5 CARACTERISTIQUES TECHNIQUES
Paint-Type : 2components
- Color : RAL 7035Light grey
RAL 7022 Dark grey
Transport dimensions.
Packaging.
Thestandardpackagingforthemachine is cellophane.
Ifthemachineis sent by sea, foreseethe use of a boxpallet.
Installed power 2,5 KVA
Gauge in 230v tri 3 X 4mm²+gorund
Gauge in 400v tri 3 X 2,5mm²+ground
Maximum air pressure 10 bars
Air supply hose diameter Ø15x21
Minimum air pressure 6 bars avec baisse de pression
temporaire de 0,5 bars maxi
Consumption for 100 pieces 1-2Nm3/100p
170-335l/100p at 6 bars
Pneumatic safety Pressostat Set at 4.8 bars
Sound level at 1 meter 75 dbA
Height (standard) 1410 mm
Length 3950+10 mm
Useable width (Uw) 1952 mm
Weight 1100 kg
Operating temperature range 5°C to 45°C
Humidity 95% à 25% without condensation
ELECTRICITY
COMPRESSED AIR
OTHER CHARACTERISTICS
Length (mm) Width (mm) Height (mm) Weight (kg)
4495 1800 2000 1200
FT-M1211A 12
IM03019 - C
13 FT-M1211A
IM03064 - C
FT-M1211A 14
IM03065 - C
15 FT-M1211A
IM03066 - C
FT-M1211A 16
IM03151 - C
17 FT-M1211A
IM03152 - C
FT-M1211A 18
IM03153 - C
19 FT-M1211A
IM03154 - C
FT-M1211A 20
2 HANDLING AND INSTALLATION
2.1 HANDLING
The handling of the machine must be done by qualified personnel.
During handing, nobody should be under the load.
The machine must be handled using the hoist rings otherwise you risk in
twisting the machine.
Use the hoist rings intended for this procedure.
Make sure that the machine is properly balanced.
An elevator carriage should only be used if the following conditions are
met: the elevator carriage«forks» must span the entire width of the FT-SMART.
Verify that the forks do not touch the stacker flaps.
< 45°
1600
1600
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