Giant T5025 Manual

GIANT ELECTRONICS LTD.
Title: Alignment Procedure
Model: T5025/T5525 Version: 00
THE CONTENT OF THIS DOCUMENT IS GIANT ELCT.LTD. INTELLECTUAL PROPERTY AND IS THE PROPERTY OF GIANT, IT
IS TO BE TREATED AS STRICTLY AND IS NOT BE DISCLOSED, REPRODUCED, OR USED EXCEPT AS AUTHORIZED IN
WRITING BY GIANT ELECTRONIC LTD. IN CONNECTION WITH THE MANUFACTURE, MAINTENANCE AND USE OF THE
GIANT EQUIPMENT WHICH IT PERTAINS. COPYRIGHT @GIANT ELECT. LTD, ALL RIGHTS RESERVED
tuneup.doc 1/5
A. PCB LEVEL (Test Condition: under CH8)
NO ITEM ALIGNMENTMETHOD REMARK
1.
LCD display
(Should enter test
mode)
1. Press and hold the ‘+’ key and ‘Menu’ key together.
2. Turn on the radio power until a good key chirp is heard,
and the backlight is on for about 500 ms . finally, the
LCD should be display ‘1CH’.
3. Press ‘DOWN’ key , then all LCD segments should be
anticlockwise displayed.
4. Finally, all the LCD segments should be shown for
about 500ms as follows: 1888..
2. Standby current 1. Set A-METER, and RX mode.
2. Check the standby current <45mA DC.
3. Talk on current 1. Set A-METER, and TX mode @50ohm load. 2. Set channel to 14.
3. Check the talk on current <500mA DC.
4. VCO
1. Set RX or TX mode
2. Check TP103 to provide 0.7 ~ 2.4VDC.
3. Adjust L113 to provide 2.0±0.1VDC at TP103 if VCO
level are more than 2.4VDC on CH14.
5. TX Power
(For 5525)
1. Set TX mode channel 7 and check the transmitted
power < 0.04W (ERP) FRS
2. Set TX mode channel 8 and check the transmitted
power < 0.02W (ERP) FRS
(For 5025)
1. Set TX mode channel 7 and check the transmit power <
0.21W (ERP) FRS
2. Set TX mode channel 8 and check the transmit power <
0.12W (ERP) FRS
Test voltage
is 4.5V DC.
6. CTCSS Tone
Frequency
1.SetCH1/CODE1.
2.Set Tx mode.
3.Check TP140 to be within 66.8Hz to 67.2Hz.
7. TX Frequency Adjust C159 to provide 462.5620MHz ±50Hz.
8. CTCSS Tone Dev.
1.Set CH1/CODE1?AF input level to off, check DEV to
be 350Hz~ 600Hz.
2.Set CH14/CODE38?AF input level to off, check DEV
to be 350Hz~ 600Hz.
FILTER SET:
1.50HZ~3KHZ
2.750µsDe-emp
ON
3. PK+
4. FM DEV.
AVG ON
9. TXModulation
& distortion
1.Set AF level at 25mv;1KHz, Adjust VR101 to provide
Max TX deviation 2.25KHz to 2.35KHz.
2.Check input Mic level in 0.5~10 mV to provide normal
deviation 1.5KHz.
3.Check the demodulation distortion <= 5%.
5.Audio Frequency Response.
a) Input a 2.0mV 1KHz audio frequency to TP116
and press ‘PTT’ switch.
b) Check the response compare to 1KHz tone.
i) 500Hz : -5.0 dB to –11.0 dB.
ii) 2.5KHz : +3.0 dB to +9.0 dB .
Fliter set :
1.HPF 50Hz
2.LPF 15KHz
3. PK +
All input at
TP116

GIANT ELECTRONICS LTD.
Title: Alignment Procedure
Model: T5025/T5525 Version: 00
THE CONTENT OF THIS DOCUMENT IS GIANT ELCT.LTD. INTELLECTUAL PROPERTY AND IS THE PROPERTY OF GIANT, IT
IS TO BE TREATED AS STRICTLY AND IS NOT BE DISCLOSED, REPRODUCED, OR USED EXCEPT AS AUTHORIZED IN
WRITING BY GIANT ELECTRONIC LTD. IN CONNECTION WITH THE MANUFACTURE, MAINTENANCE AND USE OF THE
GIANT EQUIPMENT WHICH IT PERTAINS. COPYRIGHT @GIANT ELECT. LTD, ALL RIGHTS RESERVED
tuneup.doc 2/5
A. PCB LEVEL (Test Condition: under CH8)
NO ITEM ALIGNMENTMETHOD REMARK
10. VOX Detector
(ForT5525)
1.Set VOX level at 1.
2.Set AF level at 15.4 +/-0.2 mV,1KHz at TP116.
3. Unit start to transmit.
4.Set AF level at 13.5 +/-0.2 mV,1KHz at TP116.
5.Unit start to transmit.
6. Set VOX level at 2.
7.Set AF level at 9.4 +/-0.2 mV,1KHz at TP116.
8.Unit start to transmit.
9.Set AF level at 5.8 +/-0.2 mV,1KHz at TP116.
10.Unit start to transmit.
11.Set VOX level at 3.
12.Set AF level at 4.0 +/-0.2 mV,1KHz at TP116.
13.Unit start to transmit.
14.Set AF level at 2.7 +/-0.2 mV,1KHz at TP116.
15.Unit start to transmit.
11. Rx Audio test
1. Set RX mode CH7.
2. Set SG RF level to –50dBm with 1.5KHz deviation
1KHz modulation Signal.
3. Rotate the volume switch to the position, which give a
Max audio output at TP117.
4. Check Max audio output level>1300mV.
5. Check Rx current <150mA.
6. Check the 1KHz distortion <= 5%.
7. Set SG RF level to –119dBm with 1.5kHz deviation at
1KHz audio frequency.
a).Check SINAD sensitivity <= -119dBm.
@12dB SINAD at TP117.
8. Audio frequency response.
a) Set SG RF level to –50dBm with 1.5kHz deviation at
1KHz audio frequency.
b) Rotate the volume switch to the position, which give
an output 100mV±5mV at TP117.
c) Vary the audio frequency from 300Hz to 3KHz.
d) Check the RX response compare to 1KHz tone.
i) 500Hz : +1.0 dB to +5.0 dB .
ii) 2.5KHz : -10.0 dB to–18.0 dB.
9. Maximum and Minimum Audio Output Power.
a) Set SG RF level to –50dBm with 1.5kHz deviation at
1KHz audio frequency.
b) Rotate the volume switch to the position, which give a
maximum output .
c) Check the voltage at TP117 >/=1500mV.
d) Set maximum audio output to 0dB, rotate the volume
switch to the position, which give a minimum output.
e) Check the minimum voltage -23dB to -40dB at TP117
12. Noise-Detector
1. Set SG to –120dBm with 1.5KHz deviation., 1KHz AF
on CH7.
2. Adjust VR102 for transient state @ 10dB SINAD.
3. Check high state @8 to 13dB SINAD.

GIANT ELECTRONICS LTD.
Title: Alignment Procedure
Model: T5025/T5525 Version: 00
THE CONTENT OF THIS DOCUMENT IS GIANT ELCT.LTD. INTELLECTUAL PROPERTY AND IS THE PROPERTY OF GIANT, IT
IS TO BE TREATED AS STRICTLY AND IS NOT BE DISCLOSED, REPRODUCED, OR USED EXCEPT AS AUTHORIZED IN
WRITING BY GIANT ELECTRONIC LTD. IN CONNECTION WITH THE MANUFACTURE, MAINTENANCE AND USE OF THE
GIANT EQUIPMENT WHICH IT PERTAINS. COPYRIGHT @GIANT ELECT. LTD, ALL RIGHTS RESERVED
tuneup.doc 3/5
A. PCB LEVEL (Test Condition: under CH8)
NO ITEM ALIGNMENTMETHOD REMARK
13. CTCSS tone Detect
1. Set CH7/CODE1and SG to –122dBm with 67Hz tone
frequency, 400Hz deviation.
2. Check the Pin31 of IC105 to have square-wave, and low
for RF modulation off.
3. Repeat item 1 and 2 for code38(250.3Hz).
4. Repeat item 1 and 3 for CH14.
14. Quiet tone det
1.Set unit to quiet noise mode.
2.Set CH1/CODE 1and SG to –60dBm with 67Hz tone
frequency, 400Hz deviation and 55Hz audio frequency,
400Hz deviation..
4. 55Hz tone frequency appear on TP 117.
15. Normal Batter level
Detect
1. Provide 1.5V DC at BP102.
2. Battery level : 4.18+/-0.15V level 1, 3.8+/-0.15V level 2,
level 3: 2.88+/-0.15V.
3. Disconnect 1.5V DC at BP102.
4. Battery level : 3.85+/-0.15V level 1, 3.4+/-0.15V level 2,
level 3: 2.88+/-0.15V.
16. SCAN
1. Set SG RF level to –50dBm with 500Hz deviation,
100Hzmodulation.
2. Press "Mon" key.
3. Unit shows channels 9 and code 13.

GIANT ELECTRONICS LTD.
Title: Alignment Procedure
Model: T5025/T5525 Version: 00
THE CONTENT OF THIS DOCUMENT IS GIANT ELCT.LTD. INTELLECTUAL PROPERTY AND IS THE PROPERTY OF GIANT, IT
IS TO BE TREATED AS STRICTLY AND IS NOT BE DISCLOSED, REPRODUCED, OR USED EXCEPT AS AUTHORIZED IN
WRITING BY GIANT ELECTRONIC LTD. IN CONNECTION WITH THE MANUFACTURE, MAINTENANCE AND USE OF THE
GIANT EQUIPMENT WHICH IT PERTAINS. COPYRIGHT @GIANT ELECT. LTD, ALL RIGHTS RESERVED
tuneup.doc 4/5
B. CASING LEVEL
NO ITEM ALIGNMENTMETHOD REMARK
1. Current Consumption
1. Set A-METER. With volume switch OFF, check the
OFF current <10µA.
2. With volume switch ON, check the standby current
<50mA.
Press 'PTT' switches and check the TX current
<500mA.
2. TX Frequency 1. Check CH1=462.5625MHz+/-500Hz;
2. Check CH14 =467.7125MHz+/-500Hz.
3. Noise-Detector
1. Set the distance between antennas of SG and checked
unit to 0.3M ~ 0.5M.
2. The antennas of SG and checked unit should be parallel
to make the electromagnetic field of SG.
3. Radiate equably to the antenna of checked unit.
4. Set SG to -90dBm with 1.5KHz deviation, 1KHz tone
onCH7.
5. Adjust VR102for HIGH state: 8 ~ 13dB SINAD.
When
adjusting
Noise-Det.,
Should
reduce any
interference
from other
Instruments
and body.
4. Audio RX Path CH7
1. Set SG RF level to -50dBm with 1.5kHz Dev.; 1kHz
AF , Rotate the volume switch to the position, which
give an Max output.
2. Check speaker O/P level >85dBspL(30cm distance).
3. Set SG RF level to -60dBm with 1.5kHz Dev.: 1kHz
AF.
4. Plug the dummy speaker and dummy microphone into
audio jet.
5. Rotate the volume switch to the position, which give an
out put 900+/-50mv.
6. Set SG RF level to -90dBm with 1.5kHz Dev.: 1kHz
AF.
7. Check the radiated sensitivity correlate to the golden
sample.
8. Audio frequency response.
a) Set SG RF level to –60dBm with 1.5kHz deviation at
1KHz audio frequency.
b) Rotate the volume switch to the position, which give
an output 100mV ±5mV (voltage difference of
dummy speaker).
c) Vary the audio frequency from 300Hz to 3KHz.
d) Check the RX response compare to 1KHz tone.
i) 500Hz: + 5.0 dB to +14.0 dB.
ii) 2.5KHz: -12.0 dB to –20.0dB.
9. Maximum and Minimum Audio Output Power.
a) Set SG RF level to –60dBm with 1.5kHz deviation at
1KHz audio frequency.
b) Rotate the volume switch to the position, which give
a maximum output with distortion <5%.
c) Check the voltage difference of dummy speaker
>/=900mV.
d) Set maximum audio output to 0dB. rotate the volume
switch to the position, which give a minimum output.

GIANT ELECTRONICS LTD.
Title: Alignment Procedure
Model: T5025/T5525 Version: 00
THE CONTENT OF THIS DOCUMENT IS GIANT ELCT.LTD. INTELLECTUAL PROPERTY AND IS THE PROPERTY OF GIANT, IT
IS TO BE TREATED AS STRICTLY AND IS NOT BE DISCLOSED, REPRODUCED, OR USED EXCEPT AS AUTHORIZED IN
WRITING BY GIANT ELECTRONIC LTD. IN CONNECTION WITH THE MANUFACTURE, MAINTENANCE AND USE OF THE
GIANT EQUIPMENT WHICH IT PERTAINS. COPYRIGHT @GIANT ELECT. LTD, ALL RIGHTS RESERVED
tuneup.doc 5/5
e) Check the voltage difference between of dummy
speaker –23dB to-40dB.
B. CASING LEVEL
NO ITEM ALIGNMENTMETHOD REMARK
5. Audio TX Path CH8
1. Check the radiated power correlate to golden sample.
2. Plug the dummy speaker and dummy microphone into
audio jet.
3. Standard TX Deviation.
a) Input mic level to dummy microphone and press
‘PTT’ switch.
b) Check max. Dev. 2.0KHz < max. Dev. < 2.5KHz.
c) Check input level in 0.5~10mV to provide normal
deviation1.5KHz.
4. Audio Frequency Response.
a) Input a 2.0mv@1KHz audio frequency to dummy
microphone and press ‘PTT’ switch.
b) Check the response.
i) 500Hz: -5.0 dB to –11.0 dB.
2.5KHz: +3.0 dB to +9.0 dB
5.Repeat CH1.
Filter set:
1.HPF 50Hz
2.LPF 15KHz
3. PK +
6.
Function check and
Intercom function
(between sample and
production unit)
1.Turn on the radio power , the back-light should be on
For a while and a good key chirp should be heard at
the same time.
2.The LCD display should be clear , not miss the segment
when pressing ‘+’ and ‘-’ or ‘-’ key , the key tone
should also be heard clearly.
3.Set channel of the sample and production unit CH=11.
4.Press ‘PTT’ switch to intercom between sample and
Production unit , the LED should be light.
5.The sound quality between both should be clear and no
metal sound .
6.Press ‘CALL’ key , the call tone should be heard clearly
each other .
7.Change channel of the production unit to CH=12 , then
Press ‘PTT’ switch of sample.
8.Any noise should not be heard from the speaker of
Production unit.
9.Press any key , the dead problem should not occur .
10.Set CH1/code5,SG to be CH1/code4 and code6,check
the speaker mute.
11.Set CH1/code37,SG to be CH1/code36 and code38,
check the speaker mute.
12. Repeat item 10 and 11 for CH1.
*Remark:
TX mode :
1. Press and hold PTT button
RX mode :
1. Release PTT button
Power supply: Min DC 3.5v;Normal DC4.0v; Max DC4.5v