Gibson 69202D User manual

INSTRUCTION MANUAL
CAT-BACK STAINLESS DEEGAN 38 DUAL SPORT
EXHAUST
FORD F150 TRUCK 4.6L 2/4WD
STANDARD CAB, SHORT BED
PART # 69202D
ITEM PART# QUANTITY DESCRIPTION
A 846-700581S 1 3" STAINLESS HEADPIPE
B 758250S 1 SUPERFLOW STAINLESS MUFFLER
C 852-700582S 1 2-1/2" SS PASSENGER TAILPIPE
D 853-700583S 1 2-1/2” SS DRIVERSIDE TAILPIPE
E 500640-B 2 4” BLACK SS TIP
F 4326 1 FRONT MUFFLER HANGER
G 5757 3 2-1/2” CLAMP
H BO-906 1 BOLT KIT FOR TAILPIPES
I DE-13 2 DEEGAN 38 BADGE
MFG BEFORE AUGUST 2004
Thank you for purchasing our GIBSON PERFORMANCE EXHAUST SYSTEM
for your vehicle. If you need further assistance, please do not
hesitate to call our Technical department at 1-800-528-3044
Monday through Friday, 8:00 am to 5:00 pm.
CATALYTIC A B G C E
CONVERTER
G F G D H E

EXHAUST INSTALLATION #69202D
WHEN INSTALLING THIS EXHAUST SYSTEM MAKE SURE YOU USE ALL THE PROPER SAFTEY PRECAUTIONS. USE JACK
STAND TO SUPPORT THE TRUCK WHILE OFF THE GROUND. SET PARKING BRAKE, BLOCK THE TIRES AND USE SAFTEY
GLASSES AND GLOVES. DO NOT WORK WITH HOT PIPES!
SUGGESTED TOOLS:
HACKSAW, JACKSTAND, 1/2” WRENCH & SOCKET, 9/16” SOCKET & WRENCH, WD-40, MEASURING TAPE
TO REMOVE STOCK EXHAUST SEE BELOW FOR PROPER VEHICLE APPLICATION.
INSTALL FRONT MUFFLER
HANGER # F ONTO MUFFLER
INLLET, INSERT HANGER INTO
RUBBER GROMMET, DO NOT
TIGHTEN. USE BOLT KIT # I TO
SECURE.
INSTALL MUFFLER # B ONTO
HEADPIPE 1 ½” TO 2”. USE A JACK
STAND TO HOLD UP THE MUFFLER.
OUTLETS SHOULD BE ON THE TOP.
MAKE SURE YOU AT LEAST A 1"
CLEARANCE ON ALL BRAKE LINES, FUEL
LINES, SHOCKS, TIRES, ETC.
TO REMOVE YOUR STOCK
EXHAUST, REMOVE IT FROM
THE CLAMP LOCATED JUST IN
FRONT OF THE MUFFLER
REMOVE HANGERS FROM
RUBBER GROMMETS BY PULLING
EXHAUST TOWARDS THE REAR
OF THE VEHICLE, USE WD-40 TO
AID IN REMOVAL, LEAVE
GROMMETS IN PLACE.
INSTALL HEADPIPE # A INTO
STOCK PIPE. THE END OF THE PIPE
SHOULD BE AT THE 9 O’CLOCK
POSITION, USE CLAMP # H TO
SECURE PIPES TOGETHER, DO NOT
TIGHTEN.
INSTALL PASS. SIDE
TAILPIPE # C INTO
MUFFLER 1 ½” TO 2”.
INSERT HANGER INTO
RUBBER GROMMET, USE
CLAMP # G TO SECURE
PIPE TO MUFFLER. DO
NOT TIGHTEN. YOU MAY
NEED TO LOOSEN AND
PUSH OVER TOWARDS
THE DRIVERS SIDE AND
RE-TIGHTEN.
INSTALL DRIVERS SIDE
TAILPIPE # D INTO
MUFFLER 1 ½” TO 2”. INSERT
HANGER INTO RUBBER
GROMMET, USE CLAMP # G
TO SECURE PIPE TO
MUFFLER. DO NOT
TIGHTEN. THE TAB ON
THIS PIPE SHOULD GO ON
TOP OF PASSENGER SIDE
PIPE USE BOLT KIT # J TO
SECURE TOGETHER.
INSTALL YOUR BLACK
CERAMIC COATED TIPS.
PROCEED TO THE NEXT
SHEET ON HOW TO
INSTALL YOUR DEEGAN 38
BADGES. AFTER YOU HAVE
CHECKED FOR CLEARANCES
GO BACK AND TIGHTEN ALL
NUTS, BOLTS AND CLAMPS.