GIC PR-43 Series User manual

OP1
GIC
°F
PR - 43
70
Dear Customer,
Thank you for purchasing ‘Temperature Controller: ON-OFF
/Proportional’ from GIC. To avoid problems & damages, please
read leaflet carefully before operating the unit. In case of
complaint please contact our customer support number.
Sensor open/Break error
Over range error
Under range error
Error Indications
Sbr
ovr
unr
6 VA @ 265 VAC
50 to 500 ms
50/60 Hz
110 - 240 VAC/DC
Supply Voltage (Un)
Supply Tolerance
Supply Frequency
Power Consumption
Reset Time
-20% to +10% of Un
Password 60(Default Disabled)
Sensor Inputs (IEC)
Sensor Measurement
Range
Measurement
Accuracy
Resolution
Temperature Unit
Signal Sampling Time
Front Keypad
°C/°F selectable
2 ms
1°C Fixed
+/-0.5% of full scale
TC (J-type):
-5 to 750°C OR 23 to 999°F
TC (K-type):
-20 to 850°C OR -4 to 999°F
RTD (Pt-100):
-100 to 650°C OR -148 to 999°F
Menu Password
Thermocouple (J & K)
RTD (Pt-100, 3-wire)
≥ 40 msKey de-bounce time
Functional Characteristics:
Supply Characteristics:
Technical Specifications:
Connection Diagram:
TEMPERATURE CONTROLLER:
ON-OFF/PROPORTIONAL
SERIES: PR-43
Highly Accurate Performance.
Luxurious Single 3-digit LED Display.
Wide supply range:110-240VAC (Un),-20 to +10% of Un.
Front keypad with 4 keys.
Thermocouple (J & K)/RTD 3-wire (Pt-100) sensor inputs.
Control Modes:Proportional, ON-OFF
Asymmetric, ON-OFF Symmetric.
°C & °F temperature unit selectable
Control Output: Relay & SSR Drive (Individual products)
Features:
4 Keys as ESC ( ), DOWN ( )
UP ( ), ENTER ( )
Front Facia:
Cold Junction Compensation (CJC): The cold junction, or
reference junction, is the one that connects the
thermocouple to the product. The product itself measures the
cold junction temperature and adds it to the temperature
differences measured from the thermocouple. CJC allows
product to convert temperature differences to actual
temperature. For compensation, CJC should kept ‘ON’ when
thermocouple (J & K) is connected as a sensor.
NOTE: For Pt100 sensor CJC option is not visible in REG
menu.
151G11B (Relay : 5A(NO), 3A(NC), 1C/O)
ORDERING INFORMATION:
151H11B (SSR Drive: 12VDC, 30mA max)
151G11B/151F11B
Note:
Product innovation being a continuous process, we reserve
the right to alter specifications without any prior notice.
User is recommended to ensure the suitability of the
product for the intended application
Caution:
Installation should be done by skilled person only.
When extending the thermocouple lead wires, always use
thermocouple compensation wires for wiring.
For RTD sensor, use a wiring material with a small lead
resistance (5Ω max per line) & no resistance differentials
among 3 wires.
Product should be cleaned regularly to avoid blockage of
ventilating parts.
Clean the product with a clean soft cloth. Do not use
isopropyl alcohol or any other cleaning agent.
Use of contactors is recommended if load exceeds the
contact rating. Please see Inductive load category.
For Thermocouple (J & K): To make output ON ensure that,
CJC setting is ON.
When replacing the sensor, please turn OFF the power.
Mechanical Dimensions (in mm):
151G11B 151H11B
15LL001_07
Mode Functionality:
ON/OFF Control: Parameters regarding ON/OFF control are
listed in group “rEg”. This type of control can be set by
programming parameter “Con”= OnS for ON-OFF action with
symmetric hysteresis OR OnA for ON-OFF action with
asymmetric hysteresis. It drives the output programmed as
coP [in 0p1], depending on the measured temperature value,
on set point, function mode (Fun) and on the hysteresis (Hys).
In case of reverse action i.e. Het (HEAT)being set on par. “FUn”
in “rEg” menu, the controller activates the output when the
process value “PV” goes below [SP-HYS]. It deactivates the
output when the PV goes above “SP+HYS” in case of
symmetric ON-OFF control and above “SP” in case of
Asymmetric ON-OFF control. Similarly in case of direct action
i.e. CoL (COOL)being set on par. “Fun”, the controller activates
the output when the process value “PV” goes below ‘sP-Hys’ &
deactivates the output when “PV” goes above ‘sP+Hys’ in
case of symmetric ON-OFF control & “SP” in case of
Asymmetric ON-OFF control.
Proportional Control: Parameters regarding proportional
control are listed in group “rEg”. This type of control can be set
by programming parameter “Con”= P for proportional action.
A proportional controller decreases average power supplied to
the Heater/Cooler as temperature approaches setpoint. This
has effect of slowing down heater/Cooler so that it will not
overshoot the setpoint, but will approach setpoint & maintain
a stable temperature. This proportional action can be
accomplished by turning the output ON & OFF for short time
intervals. This "time proportioning" varies the ratio of “ON”
time to "OFF" time to control the temperature. Proportional
action occurs within a “Proportional Band (Pb)” around the
setpoint temperature. Outside this band, the controller
functions as an ON-OFF unit, with the output either fully on
(below ‘Pb’) or fully OFF (above ‘Pb’).
Proportional band (Pb) is the area around set point
where controller is actually controlling the process; output
is at some level other than 100 or 0%. ‘Pb’ is expressed in
terms of 'ºC/ºF'. If controlling is not Satisfactory by using
default ‘Pb’ value, following adjustment can be done in 'Pb'.
Cycle time (Ct): Also known as duty cycle; Total length of
time for controller to complete one ON/OFF cycle.
E.g.: If Ct=20 sec, TON=10 sec & TOFF=10 sec, then it
represents a 50 % power output. In this case, controller will
cycle ON & OFF while within the set proportional band 'Pb'.
Parameter
Proportional
Band (Pb)
Adjustment
Decrease ‘Pb’
Increase ‘Pb’
Problem Occured
PV not reach SP/Slow response
High overshoot or Oscillations
OFF OFF
OFF OFF
OFF OFF
0nA - HEAT 0nA - COOL
0ns - HEAT 0ns - COOL
Rate (rte) & Offset (Oft): Product can be re-calibrated
according to application needs, by using par. “OFt” and “rte”.
If “rte” = 1.00, then using par “OFt”, it is possible to set
positive or negative offset that is simply added to the value
read by the probe.
If the offset set is not to be constant for all measurements, it
is possible to operate the calibration on any of two points. In
this case, in order to decide which values to program on par.
“OFt” and “rte”, the following formulae must be applied:
“rte” = (y2-y1)/(x2-x1)
“OFt” = y2 - rte*x2
Where,
y1 = Measured temperature 1
x1 = temperature displayed by instrument
y2 = Measured temperature 2
x2 = temperature displayed by instrument.
The instrument thus visualizes the temperature as:
y = x * “rte” + “OFt”
where y = displayed value and x = measured value.
Operating Temperature
Operating Humidity
Operating Altitude
Pollution Degree
Degree of Protection
Enclosure
Mounting
Weight (Un-Packed)
Operating Position
Harmonic Current IEC 61000-3-2 (Class A)
IEC 61000-3-3 (Class A)
EMI/EMC Compliance:
Other Characteristics:
Environmental Characteristics:
Voltage Flicker
Horizontal (Readable)
‘48 x 48’ mm Panel Mounting
120 gm
Flame Retardant (UL 94-V0)
IP 20: Terminal & Enclosure
IP 40: Front Facial
0 to 50 °C
5 to 80 % RH (Non-Condensing)
-20 to 60 °C
2000 m (max)
II
Storage Temperature
Emission
IEC 61000-4-2 (Level II)
IEC 61000-4-3 (Level III)
IEC 61000-4-4 (Level IV)
IEC 61000-4-5 (Level IV)
IEC 61000-4-6 (Level III)
IEC 61000-4-8 (Class 4)
IEC 61000-4-11
IEC 60974-5-1 (2 kV)
IEC 60068-2-1
IEC 60068-2-2
IEC 60068-2-6 (5g)
IEC 60068-2-27 (40g, 6ms)
IEC 60068-2-27 (30g, 15ms)
IEC 61010-1
UL 508 (>50 kΩ)
UL 508 (< 3.5 mA)
IEC 60974-5-1 (Level IV)
CISPR 14-1 (Class A)
Safety Compliance:
Environmental Compliance:
ESD
Radiated Susceptibility
Electrical Fast Transients
Surge
Conducted Susceptibility
Voltage Dips/Interruption
Conducted & Radiated
Emission
Dielectric Strength
(Input & Output)
Single Fault
Insulation Resistance
Leakage Current
Cold Heat
Dry Heat
Vibration
Repetitive Shock
Non-Repetitive Shock
Impulse
Power Frequency
Magnetic Field
(Power Ports)
(Input & Output)
Product Standard IEC 61326-1
In case of complaint, contact us on 020 - 30680011 or E-mail us o‘[email protected]’
151F11B (Relay: )10A 1C/O
151F11B
Control output Relay SSR Drive
Relay
Pt-100
TC/mV
OP1
1
2345
6
7
8 9 10 11 12
13
14
PNO
+
-
151H11B
Pt-100
TC/mV
1
2345
6
7
8 9 10 11 12
13
14
+
-
OP1
Contact Arrangement
Contact Rating
Relay Output Characteristics: (151G11B/151F11B )
1 C/O (SPDT)
5A(NO),
3A(NC), RES.
@ 250VAC/
30VDC
Relay output ON
OP1 (Red LED)
‘°F’ (Red LED)
‘°F’ (Red LED)
ON
ON
OFF Display ‘°C’ value
Display ‘°F’ value
LED Indications:
SSR Output Characteristics: (151H11B)
Output Voltage
Load Current
Series Resistance
12 VDC (13.82 V Max.)
30 mA (Max)
270 Ω (Internal)
10A RES. @
250VAC/
30VDC
Contact Material AgNi
Switching Frequency
Electrical Life
Mechanical Life
1800 Operations/Hour
1,00,000 Operations
5,000,000 Operations
Ue Rated Voltage (V) : 120 / 240
Ie Rated Current (A) : 3.0 / 1.5
Utilization Category
(AC-15)
Terminal Details:
0.5 N.m (4.4 Lb.in) to
0.7 N.m (6.2Lb.in)
2 x 2.5mm
20 to 12
Solid /Standard wire
44.5
GRID RING
CASING
107.4
GASKET
91.5
PANEL CUTOUT
RECOMMENDED PANEL CUTOUT
45 mmX 45 mm +/- 1.0 mm
45
45
RoHS
BACK VIEW
BACK PLATE_WITH TERMINAL
PR - 43
GIC
°F
OP1
LNNC LN
1. Displays the ‘Process Value’ & ‘Menu’.
2. :“ ESC” key (
3. : Scroll “Down” key.
4. : Scroll “UP” key
(Press for >2sec to view controller output).
5. : “ Enter” key.
6. Op1 : LED indication for relay output.
7. ‘°F’ : This LED indicates ‘°F’ unit setting.
8. + : Press “ESC” key for 2 sec to view SP then
simultaneously press “DOWN” key to decrement SP value.
9. : P
Press for >2 sec to view set point).
(Press 2sec for to view menu).
And release the “ESC” key to set the New SP value.
ress “ESC” key for 2 sec to view SP then
simultaneously press “UP”key to increment SP value.
And release the “ESC” key to set the New SP value.
+
888
4.....5.0mm
Combi head Bit./Flat

15LL001_07
Functional Parameters:
Parameter Description Default
Product Version:
Onf ON-OFF Controller
Version ‘XX.X’ eg. 27.0
ovr Over range (If PV > Specified Range)
Unr Under range (If PV< Specified Range)
Error Indications:
sbr Sensor Break/Open
Sp Menu:
Inp Menu:
0p Menu:
reg Menu:
0p1
Con
CjC
fvn
pb
Ct
Het
CoL
p
0na
0ns
Cop
0ff
0ff
0n
sen
unt
0ft
rte
oc
o
Pt1
j
f
y
sPL
sPH
sP1 ‘Set point 1’ settable as ‘SPL to SPH’
Sensor input setting
Pt-100
J-type
K-type
Temperature Unit
°C Unit
°F Unit
Offset (Range: -100 to 100)
Rate (Range: 0.01 to 2.00)
Relay output setting
Controller output
Controlling action
CJC Settings (Only for ‘J’ & ‘K’ type)*
Controlling mode
Heat mode
Cool mode
Proportional band(Only for ‘P’ action)*
Range:1 to 850
Cycle Time (Only for ‘P’ action)*
Range:1 to 130 sec
CJC ON
CJC OFF
Proportional
On-off Asymmetrical
On-off Symmetrical
Output OFF
Hys Hysteresis (Only for ‘0nA’ & ‘0nS’)*
Range: OFF (0) to 100
Set Point LOW range setable as,
TC (J-type):’-5°C (23°F) to SP1’
TC (K-type):’-20°C (-4°F) to SP1’
RTD (Pt-100):’-100°C (-148°F) to SP1’
Set Point HIGH range settable as,
TC (J-type):SP1 to 750°C (999°F)
TC (K-type):SP1 to 850°C (999°F)
RTD (Pt-100):SP1 to 650°C (999°F)
-100
650
Pt1
-
-
-
-
-
-
oC
0
1.00
Cop
p
0n
Het
10
20
1
* Parameters are visible only for mentioned settings.
50
Frequently Asked Questions (FAQ’s):
Q.1: Which parameters can affect the product accuracy?
A.1: a. Check whether the correct sensor input is selected on
product (Check 'SEn' parameter in 'InP' menu)
b. Check whether power lines & Sensor lines are routed
through the same conduit, Due-to this, the sensor
wires can get affected by noise from the power line
(Route the sensor lines & power lines separate)
c. If thermocouple wires are extended with copper wires,
product accuracy can affect (Either connect
thermocouple leads directly or use suitable
compensating conductors).
Q.2: What is 'rtE' and 'OFt' parameter in the 'Inp' menu?'
A.2: If it is required to apply slope/offset or both to the
temperature measured by the instrument, it can be done
by using the above parameters. Any value set on above
parameter allows device to see temperature as below:
Display temp. = rtE* Measured Temp + OFt
This helps to reset the parameters.
Function Menu:
NOTE: Non-higlighted parameters are visible only for settings given in ‘Functional
Parameters’ table.
PWD Menu:
EN
DIS
Password Enable
Password Disable DIS
Q.3: Output not operates when Thermocouple input is
configured?
A.3: CJC is Cold Junction Compensation given for
thermocouple. It can be enabled or disabled during the
thermocouple configuration. To make output ON with
thermocouple configuration, CJC parameter in 'rEg' menu
should be enabled (ON).
Q.4: How to change SP value directly, without entering in the
Edit menu?
A.4: If it is required to edit the SP value in RUN mode.
a. Press ESC( ) key for 2 sec., then SP value is shown.
b. Press ESC( )+UP( ) key to increment SP value.
c. And ESC( )+Down( ) key to decrement SP value.
d. And release the ESC( ) key to set the new SP value.
Q.5: How to reset device to get factory defaults ?
A.5: To reset device ,
a. Press Enter button for 2sec.
b. It will display the main menu, press UP key for reset
menu.
c. Press enter key on “rSt” menu.
d. If press “no” then it will get back to main screen.
Press “YES” to continue , It will display the “Cnf”
menu. Press “YES” to confirm and it will reset your
device.
rst Menu:
rst To reset device for default value no
SP
1np
0p
reg
SPL SPH Sp1
Sen Unt rte
0Ft
0p1
Con CjC Pb
Ct fun
-100 650 50
pt1
J
oc
of
01.00
Cop
0ff
p
0na
0ns
0n
0ff
20 10 Het
CoL
Hys
1
60 pwd This Screen is applicable only for password
enable selection(pwd - en)
dis
pwd
en
y
no
rst
yes
cnF
yes
sbr
no
sbr
cnf To confirm reset device no
* After Factory reset the device return to main screen in both cases when confirmation
is given as "Yes" or "No". “sbr” displayed on device only when Device is disconnected
from sensor.
* *
xx.x