Gimenez Ganga Anti-wind PREMIUM 65 mosquito screen User manual

PREMIUM ANTI-WIND MOSQUITO SCREEN
ASSEMBLY MANUAL
ENG

This document is an integral part of the titled mos-
quito screen model and is intended for the installer.
It contains specific information regarding its cut-
ting and a complete guide of the sequence of op-
erations for its assembly and installation.
It also contains information required to give
presumption of conformity with the European
Construction Products Directive and European
Standard EN 13561:2004+A1:2008 as regards ac-
companying documents.
Information on general requirements for the use,
handling, installation, maintenance and disposal of
the mosquito screen can be found in the document
IMPORTANT:
!
It is important for the safety of persons and the
integrity of the product to read these instructions
carefully before installing, operating, repairing or
using the mosquito screen for the first time.
"Mosquito screens: prescriptions for the user and installer"
available at gimenezganga.com.
Both documents constitute a complete instruction manual
and are an essential tool to properly operate your mosquito
screen throughout its the life cycle: installation, use, mainte-
nance and disposal at the end of its useful life.
We recommend that you download both documents and keep
them linked to the mosquito screen for future reference. The
information they contain is an essential part of the product.

TABLE OF CONTENTS
01 COMPONENTS 04
1.1 PREMIUM ANTI-WIND MOSQUITO SCREEN CUTTING - MOTORIZED 04
1.2 PREMIUM ANTI-WIND MOSQUITO SCREEN CUTTING - MANUAL 05
1.3 PROFILES 06
1.4 ACCESSORIES 07
02 MANUFACTURING DIMENSIONS 08
2.1 MAXIMUM/MINIMUM DIMENSIONS - MOTORIZED 08
2.2 MAXIMUM/MINIMUM DIMENSIONS - MANUAL 08
03 CUTTING AND SELECTION TABLES 08
3.1 ALLOWANCES 08
3.2 FABRIC PRODUCTION MEASUREMENTS 09
3.3 NUMBER OF EQUALIZER SPRING TURNS 10
04 ASSEMBLY INSTRUCTIONS 10
4.1 AXLE ASSEMBLY AND CONFIGURATION 10
4.1.1 PREMIUM ANTI-WIND MOSQUITO SCREEN AXLE CONFIGURATION - MOTORIZED 11
4.1.2 PREMIUM ANTI-WIND MOSQUITO SCREEN AXLE CONFIGURATION - MANUAL 11
4.1.3 AXLE ASSEMBLY 12
4.2 TERMINAL ASSEMBLY 13
4.3 BOX ASSEMBLY 14
05 INSTALLATION INSTRUCTIONS 16
06 WIND RESISTANCE (UNE-EN 13659:2004+A1:2008) 19

4
01 COMPONENTS
1.1 PREMIUM ANTI-WIND MOSQUITO SCREEN CUTTING - MOTORIZED
REF DESCRIPTION
1
100153
Box profile 65
2
100150
Terminal 33.5x18 mm
3
100152
Clipable Premium Lower Guide
4
100151
Clipable Premium Upper Guide
5
024179
zipper guide profile 26x13.50 mm
6
030501
Aluminium tube 45 mm
7
041068
Brush Ref.: 69-1000
8
026005
Brush Ref.: 38-550
REF DESCRIPTION
9
100157
Set of 65mm box end caps
10
100159
Motor Kit - Anti-wind Premium 65
11
502599
Motor Roll Up Wireless RTS
12
030509
Mosquito Screen Spring 65 axle of 25 - Right
13
100114
Set of Terminal end caps 33.5x18 mm
34
13
5
8
7
4
2
3
5
9
13
9
1
11
12
10 6
10

7
ASSEMBLY MANUAL PREMIUM ANTI-WIND MOSQUITO SCREEN
5
1.2 PREMIUM ANTI-WIND MOSQUITO SCREEN CUTTING - MANUAL
REF DESCRIPTION
1
100153
Box profile 65
2
100150
Terminal 33.5x18 mm
3
100152
Clipable Premium Lower Guide
4
100151
Clipable Premium Upper Guide
5
024179
zipper guide profile 26x13.50 mm
6
030501
Aluminium tube 45
7
041068
Brush Ref.: 69-1000
8
026005
Brush Ref.: 38-550
REF DESCRIPTION
9
100157
Set of box end caps 65
10
100158
Mechanism kit - Anti-wind Premium 65
11
030405
Tilt chain mechanism- Axle 25
12
030509
Mosquito Screen Spring 65 axle of 25 - Right
13
100114
Set of Terminal end caps 33.5x18 mm
14
034024
4.5x6 mm PVC Chain (Saxun)
15
030425
Complete Slim L Tensor
3
14
4
5
13
4
3
5
8
9
13
9
1
2
11
15
12
6
10

AXLE Ø43.50
65.80
65.80
33.50
18
33.40
34.95
01
02
6
1.3 PROFILES
100153
Box profile 65
100152
100151
01. Clipable Premium Lower Guide
02. Clipable Premium Upper Guide
026005 Brush Ref.: 38-550
100150
Terminal 33.5x18 mm
024179
Rack and pinion guide 26x13.50 mm
041068 Brush Ref.: 69-1000

ASSEMBLY MANUAL PREMIUM ANTI-WIND MOSQUITO SCREEN
7
100159
Motor Kit - Anti-wind Premium 65
100158
Mechanism kit - Anti-wind Premium 65
503351
Motor Roll Up RTS
503308
12V Ac/DC Transformer
030405
Tilt chain mechanism- Axle 25
1.4 ACCESSORIES
100157
Set of box end caps 65
100114
Set of Terminal Caps 33,5x18
030509
Mosquito screen spring 65 axis 25 - Right
030978
Mosquito screen spring 65 axis 25 - Left
507040
DIN Screw 7982 3.2x50 mm
006283
DIN Screw 7505 2.2x50 mm

Y
X
8
3.1 ALLOWANCES
02 MANUFACTURING DIMENSIONS
03 CUTTING AND SELECTION TABLES
MAXIMUM MINIMUM
Width 2.00 m Width Motor radius 0.80 m
High 2.40 m High -
2.2 MAXIMUM/MINIMUM DIMENSIONS - MANUAL MOSQUITO SCREEN
MAXIMUM MINIMUM
Width 2.00 m Width 0.50 m
High 2.40 m High -
2.1 MAXIMUM/MINIMUM DIMENSIONS - MOTORIZED MOSQUITO SCREEN
When cutting profiles, take into account the allowance tables.
The allowances are always made from the total dimensions (equivalent to the opening where it will be installed).
X = Total width (mm)
Y = Total height (mm)
IMPORTANT
COMPONENTS: mm
Box profile 65 x -28
Terminal 33.5x18 mm x -82
Clip-on front guide Y -66
Clip-on rear guide Y -66
Rack and pinion guide profile 26x13.50 mm Y -68
Aluminium tube 45 mm x -92
Brush Ref. 69-1000 x -82
Brush Ref. 38-550 x -28

5,00
3,00
20,00 10,00
18,00
ASSEMBLY MANUAL PREMIUM ANTI-WIND MOSQUITO SCREEN
9
3.2 FABRIC PRODUCTION MEASUREMENTS
DIMENSIONS mm
High +150
Width without zipper -56
Width with zipper -48
For the cutting of the fabric it is necessary to take
into account the measurement chart, according to
the size of the box. Dimensions are always total
and are expressed in mm.
The fabric is put together as per the plan.
IMPORTANT

10
WIDTH /
HEIGHT (m) 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 2.00
1.00
6 7 9 10
1.10
1.20
1.30
1.40
1.50
1.60
1.70
1.80
1.90
2.00
2.10
2.20
2.30
2.40
3.3 NUMBER OF TENSION SPRING TURNS
04 ASSEMBLY INSTRUCTIONS
4.1 AXLE ASSEMBLY AND CONFIGURATION
Depending on the drive system, the axle must be configured dierently.
In the following exploded-view diagram, the various parts required can be seen. The tables show the parts and the
required quantities of each one, following the assembly order from left to right.
The drawings are schematic so as to distinguish the order of the pieces. When you start assembly, insert the fabric in
the axle before starting to assemble the rest of the pieces.
IMPORTANT

ASSEMBLY MANUAL PREMIUM ANTI-WIND MOSQUITO SCREEN
11
4.1.1 PREMIUM ANTI-WIND MOSQUITO SCREEN AXLE CONFIGURATION - MOTORIZED
DESCRIPTION unit
1Motor Roll Up Wireless RTS 1
2* Motor fixing screw 1
3* Drive wheel 1
DESCRIPTION unit
4Aluminium tube 45 1
5* Spring wheel 1
DESCRIPTION unit
6Mosquito screen Spring 65 1
7* Spring fixing screw 1
* The pieces with an asterisk are part of the article 100159 (Motor kit - Anti-wind premium 65). This item can not be divided,
if you need a separate piece, you must buy it complete.
4.1.2 PREMIUM ANTI-WIND MOSQUITO SCREEN AXLE CONFIGURATION - MANUAL
DESCRIPTION unit
1Tilt chain mechanism- Axle
25
1
2* Mechanical fixing screw 1
DESCRIPTION unit
3Aluminium tube 45 1
4* Spring wheel 1
DESCRIPTION unit
5Mosquito screen Spring 65 1
6* Spring fixing screw 1
* The pieces with an asterisk are part of the article 100158 (Mechanism kit - Anti-wind Premium 65). This item can not be
divided, if you need a separate piece, you must buy it complete.
1
1
3
3
2
2
4
4
7
6
6
5
5

12
4.1.3 AXLE ASSEMBLY
STEP 3
Roll the screen onto the axle.
STEP 1
Insert the fabric into the axle.
STEP 2
Depending on the drive system, configuring the axle as
indicated in section 4.1.

ASSEMBLY MANUAL PREMIUM ANTI-WIND MOSQUITO SCREEN
13
STEP 1
Insert the screen and the brush (Ref. 69-1000) into the
terminal.
STEP 2
Join the plug set with the terminal. The screen stays be-
tween the two parts of the stopper. Connect both parts
using the DIN screw 7505 2,5x12 mm.
4.2 TERMINAL ASSEMBLY

14
4.3 BOX ASSEMBLY
STEP 3
Insert the end plate pivot into the spring housing. Carefully
load the spring in the right direction.
Then simultaneously connect the end cap and the spring to
the drawer profile and fix it with the screw.
Spring load:
- Left spring - Clockwise rotation
- Right spring - Anti-clockwise rotation
STEP 1
Insert the brush (Ref. 38-550) into the box profile.
STEP 2
Insert the axle with the screen rolled up and the terminal
that is fixed to the screen into the inside of the box profile.
Brush
(ref. 38-550)

ASSEMBLY MANUAL PREMIUM ANTI-WIND MOSQUITO SCREEN
15
STEP 4
Finish the assembly of the drawer by coupling the opposite
end piece to the one already installed and fix it with the
screw.

Y
X
Y
X
16
STEP 1
Check the dimensions of the place where it is to be installed.
X = Total width (mm)
Y = Total height (mm)
STEP 2
Check the dimensions of the product before installation.
Check that they are correct.
X = Total width (mm)
Y = Total height (mm)
05 INSTALLATION INSTRUCTIONS

ASSEMBLY MANUAL PREMIUM ANTI-WIND MOSQUITO SCREEN
17
STEP 3
Join the box with the rear guides. Insert the end plating
footing through the housing of the rear guide.
STEP 4
Check that the product has been correctly levelled and
squared in all positions.

90º 90º
90º
18
STEP 6
Fix the system using the guides. Take the type of wall into
account when choosing the fixing method.
STEP 5
Check that the product has been correctly levelled and
squared in all directions.

CLIP!!!!
ASSEMBLY MANUAL PREMIUM ANTI-WIND MOSQUITO SCREEN
19
STEP 7
Clip the two aluminium profiles that make up the guide.
HEIGHT WIDTH CLASS
Test result 2.40 m 2.00 m 5
06 WIND RESISTANCE (UNE-EN 13659:2004+A1:2008)
CLASSES
0 1 2 3 456
Nominal test pressure (Pa) or (N/m2)<50 Pa 50 Pa 70 Pa 100 Pa 170 Pa 270 Pa 400 Pa
Test safety pressure 1.5 (Pa) or (N/m2) <75 Pa 75 Pa 100 Pa 150 Pa 250 Pa 400 Pa 600 Pa
Nominal speed (Km/h) <33 ≈ 33 ≈ 38 ≈ 46 ≈ 60 ≈ 76 ≈ 92
Safety speed (Km/h) <40 ≈ 40 ≈ 46 ≈ 56 ≈ 73 ≈ 92 ≈ 112

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A.M.PREMIUM ANTI-WIND MOSQUITO SCREEN • MK0674 • ENG • 01 • 0419