Glendinning Cablemaster crm-30 Installation instructions

INSTALLATION & OPERATION

INSTR CTIONS

BEFORE INSTALLING THE CABLEMASTER CRM-30™:

Before installing the mounting bracket, identify the compartment where the Cablemaster™ will be installed. The Cablemaster™ MUST BE installed in

an area that is sheltered from the elements. For proper operation of the Cablemaster™ the power cord exit MUST be centered with the center of the

reel or the power cord will wrap on one side of the reel closest to the exit and could bind during retraction. If the exit is N T centered, you will need to

purchase additional accessories to aid in this installation. Measure the compartment to insure there is enough space for the Cablemaster™. Make sure

that a 3-1/2” space (minimum) is allowed for electrical connections on the circuit breaker side of the Cablemaster™.

STEP 1. MOUNT CABLEMASTER™ (Fig. 1)

The Cablemaster™ comes with a mounting bracket for easy installation of the

unit. Install the mounting bracket using bolts or screws (installer supplied) fas-

tening the bracket to the floor, wall or top of the compartment.

nce the mounting bracket is secured to the compartment space you may con-

nect the Cablemaster™ to the mounting bracket. Align the lock notches on the

base of the unit with the corresponding pegs on the mounting bracket. nce the

notches have been properly aligned, slide the unit locking it into place with the

mounting bracket. Attach the Cablemaster™ to the mounting bracket using the

bolts, washers and nuts supplied.

STEP 2. INSTALL HA SE PIPE [optional] (Fig. 2)

The installation of the Hawse Pipe is optional. You may also use your existing

Hawse Pipe or any storage space door that is accessible to where you want the

power cord to exit.

If you purchased a Hawse Pipe from Glendinning, follow these instructions —

Using the template provided with the Hawse Pipe, mark the location of the Hawse

Pipe. Before drilling or cutting, check to be certain that the area behind the Hawse

Pipe is free of wires, plumbing or structural supports. Mounting surface should be

a minimum 1/2” thick. Proper thickness may be achieved by using a butt block of

marine-grade plywood behind the mounting surface.

Cut the Hawse Pipe’s center hole and drill the four (4) 1/4” mounting holes. Using

740 Century Circle • Conway, SC 29526 • P: 843-399-6146 • F: 843-399-5005

www.glendinningprods.com SML-CRM30-INSTAL

LIMITED WARRANTY

PROD CT(S) COVERED BY THIS LIMITED WARRANTY: CABLEMASTER™ - MODEL CRM-30

1. GLENDINNING MARINE PRODUCTS, INC. warrants to the original consumer purchaser that the Cablemaster™ - Model CRM30 will be free from defects in material and workmanship under normal use and service for a period of

one (1) year from the date of purchase.

2. This LIMITED WARRANTY applies t defects in material and workmanship. It does not apply to chromeplated or anodized finish or to power cable damage caused by inadequate cable storage area or installation not in accordance

with GLENDINNING MARINE PROD CTS, INC. specifications.

3. This LIMITED WARRANTY is v id if the product has been damaged by accident or unreasonable use, neglect, improper installation, or other causes not arising out of defects in material or workmanship.

4. T btain perf rmance f this LIMITED WARRANTY obligation the original purchaser should contact GLENDINNING MARINE PROD CTS, INC. for instructions concerning removal and shipping of the defective component. pon

compliance of the foregoing procedure all warranted defects will be repaired, or at GLENDINNING MARINE PROD CTS, INC. option, the complete unit replaced and returned to the consumer, shipping charges prepaid.

5. GLENDINNING MARINE PRODUCTS, INC. does not assume the costs of removal and/or installation of the product or any other incidental costs which may arise as a result of any defect in materials or workmanship.

THIS WARRANTY IS IN LIE OF ALL OTHER EXPRESS WARRANTIES. ANY WARRANTY IMPLIED BY LAW INCL DING WARRANTIES OF MERCHANTABILITY OR FITNESS, IS IN EFFECT ONLY FOR THE D RATION OF

THE EXPRESS WARRANTIES SET FORTH IN THE FIRST PARAGRAPH ABOVE. NO REPRESENTATIVE OR PERSON IS A THORIZED TO GIVE ANY OTHER WARRANTY OR TO ASS ME FOR GLENDINNING MARINE

PROD CTS, INC. ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF IT’S PROD CTS. GLENDINNING MARINE PROD CTS, INC. WILL NOT BE LIABLE FOR ANY CONSEQ ENTIAL DAMAGES RES LTING FROM

THE SE OR INSTALLATION OF IT’S PROD CTS.

P/N INSTALLATION ACCESSORIES

04043 Horizontal Pipe Extension Kit

Allows the Cablemaster™ to be mounted an extended distance from the Hawse

Pipe Assembly.

CABLEMASTER CRM-30

Circuit Breaker

(optional)

“Pigtail” (optionall)

DIMENSI NS:

11.09” [282mm] W

14.08” [358mm] H

13.75” [350mm] D

Reel

DC Control Panel

AC Control Panel

105ºC rated cordset

Fig. 1

Install mounting bracket & mount unit

Use bolts or screws to

mount bracket to surface

Attach unit to

mounting bracket

Align peg with notches

Fig. 2

Install Hawse Pipe (optional)

Make sure gasket is installed

between hawse pipe flange

and exterior surface

Use template to cut / drill hole

in surface

of the DC Control box and route the 14-gauge conductor wire through the hole. Attach the momentary N power switch using the four (4) screws in the

switch plate. Replace DC Control box cover removed in Step 4. Remember to re-connect the 12vDC power source that you disconnected at the start

of Step 4.

MAINTENANCE

• Experience has shown that when only a short section of the power cable is regularly used, the cable may be subject to “kinking”. To relieve this con-

dition, routinely extend the power cable completely and stretch it on any smooth surface. Allow the Cablemaster™ to then retract the cable onto the

reel.

• At least once a year, inspect all AC and DC wiring connections and make sure they are free of corrosion.

• Periodically inspect the exterior jacket of the power cable for nicks or cuts.

• If your power cable is dirty any cleaner should be compatible with the outer jacket material of the power cable.

• If needing to replace power cordset USE NLY 105ºC RATED C RDSETS.

a good quality marine beading compound, secure the Hawse Pipe to the surface

using four (4) 1/4” x 20 x 1” stainless steel machine screws, washers, nuts and gas-

ket supplied.

STEP 3. CONNECT AC PO ER TO CABLE (Fig. 3)

If you purchased a Cablemaster™ model that comes equipped with a “pigtail” (PN

04300-W50-6 and 04300-W50-B6), the “pigtail” must be connected to the junction

box or power switch that supplies 110v current to the boat’s electrical system.

Strip the insulation from the end of the “pigtail” as well as the green, white and black

wires within the insulation jacket. Attach appropriate connectors to each wire and

attach to the junction box.

If you purchased a Cablemaster™ model that does not come equipped with a “pig-

tail” (PN 04300-W50) you must supply your own 10AWG wires to connect from the

Cablemaster™ to the junction box. Attach the wires (green, black and white 10AWG)

to the junction box as outlined above. Remove the cover to the Cablemaster™ (pic-

tured) and attach terminal eye connectors to each end of the wires. Connect the

wires to the power connections marked “B” for black wire, “G” for green wire and

“W” for white wire. Re-attach cover.

STEP 4. CONNECT DC PO ER TO UNIT (Fig. 4)

All wiring should be done in accordance with the instructions contained in the Na-

tional Electrical Code. If there is any uncertainty as to the proper methods of wiring,

a qualified and competent electrician should do the wiring.

Remove the “DC Control” cover on the unit and identify how many DC post con-

nections your unit has. Refer to the wiring diagram on the opposite page for your Ca-

blemaster™ model. Using 16awg wire with ring connectors, connect one end of the

wire to battery positive (+) and the other end to the post marked “DC (+) 12V” on the

DC Control Panel. Connect battery negative (-) connection and the other end to the

post marked “DC (-) 12V” on the DC Control Panel. D N T replace cover — pro-

ceed to next step.

STEP 5. INSTALL PO ER S ITCH (Fig. 5)

For convenience and ease of operation, the momentary N power switch should be

mounted near the Hawse Pipe or in a location where the power cable exits the boat.

Remove the two (2) screws which hold the momentary N power switch and switch

cover plate to the Cablemaster™. Route the wiring to the appropriate position near

the Hawse Pipe as outlined above. Cut a hole approximately 1.65” H x 1.00” W. Re-

move the power switch terminal eye connectors from the posts located at the bottom

TO EXTEND THE PO ER CORD:

Pull out sufficient cord length that will allow you to route shore

power cord to the electrical distribution box and plug the molded

end into the receptacle.

TO RETRACT THE PO ER CORD:

Press and hold the button and the power cord will automatically

retract (CAUTION — it is a visable to monitor the progress of

the power cor as it retracts an stores onto the reel).

OPERATION INSTR CTIONS

All wiring shoul be one in accor ance with ABYC’s

stan ar s. If you are unsure of these stan ar s, consult

aqualiﬁe electrician.

Failure to wire correctly may result in DEATH, INJURY OR

DAMAGE TO PERSONS, VESSEL OR UNIT.

Before procee ing DISCONNECT the 12vDC power

source!

Fig. 3

Connect AC power

Secure cable with

clamp provided

Fig. 4

Connect DC power

Use upper posts

for DC connection

Disconnect power

switch from posts

Fig. 5

Install power switch

Hole cut in surface for

switch installation

DC WIRING DIAGRAM

Enable Switch

SPST

Normally Open

Momentary

18awg

DC (-) 12v

DC (+) 12v

Enable Sw. 1

Enable Sw. 2

DC Control Panel

N.C. N.C.

N.O. N.O.

DPST Control Switch

- No Center Position

- Momentary

12v DC

(+) & (-)

14awg

12v DC

(+) & (-)

14awg

Black - 12v DC (-)

Red - 12v DC (+)

Green - NC - Micro Switch

Blue - NO - Motor 2

White - NO - Motor 1

Green - NC, Micro Switch

Black - 12v DC (-)

White - NO, Motor 1

Blue - NO, Motor 2

Red - 12v DC (+)

DC hookup wire:

14awg

4 P ST DC WIRING C NFIGURATI N 5 P ST DC WIRING C NFIGURATI N

of the DC Control box and route the 14-gauge conductor wire through the hole. Attach the momentary N power switch using the four (4) screws in the

switch plate. Replace DC Control box cover removed in Step 4. Remember to re-connect the 12vDC power source that you disconnected at the start

of Step 4.

MAINTENANCE

• Experience has shown that when only a short section of the power cable is regularly used, the cable may be subject to “kinking”. To relieve this con-

dition, routinely extend the power cable completely and stretch it on any smooth surface. Allow the Cablemaster™ to then retract the cable onto the

reel.

• At least once a year, inspect all AC and DC wiring connections and make sure they are free of corrosion.

• Periodically inspect the exterior jacket of the power cable for nicks or cuts.

• If your power cable is dirty any cleaner should be compatible with the outer jacket material of the power cable.

• If needing to replace power cordset USE NLY 105ºC RATED C RDSETS.

a good quality marine beading compound, secure the Hawse Pipe to the surface

using four (4) 1/4” x 20 x 1” stainless steel machine screws, washers, nuts and gas-

ket supplied.

STEP 3. CONNECT AC PO ER TO CABLE (Fig. 3)

If you purchased a Cablemaster™ model that comes equipped with a “pigtail” (PN

04300-W50-6 and 04300-W50-B6), the “pigtail” must be connected to the junction

box or power switch that supplies 110v current to the boat’s electrical system.

Strip the insulation from the end of the “pigtail” as well as the green, white and black

wires within the insulation jacket. Attach appropriate connectors to each wire and

attach to the junction box.

If you purchased a Cablemaster™ model that does not come equipped with a “pig-

tail” (PN 04300-W50) you must supply your own 10AWG wires to connect from the

Cablemaster™ to the junction box. Attach the wires (green, black and white 10AWG)

to the junction box as outlined above. Remove the cover to the Cablemaster™ (pic-

tured) and attach terminal eye connectors to each end of the wires. Connect the

wires to the power connections marked “B” for black wire, “G” for green wire and

“W” for white wire. Re-attach cover.

STEP 4. CONNECT DC PO ER TO UNIT (Fig. 4)

All wiring should be done in accordance with the instructions contained in the Na-

tional Electrical Code. If there is any uncertainty as to the proper methods of wiring,

a qualified and competent electrician should do the wiring.

Remove the “DC Control” cover on the unit and identify how many DC post con-

nections your unit has. Refer to the wiring diagram on the opposite page for your Ca-

blemaster™ model. Using 16awg wire with ring connectors, connect one end of the

wire to battery positive (+) and the other end to the post marked “DC (+) 12V” on the

DC Control Panel. Connect battery negative (-) connection and the other end to the

post marked “DC (-) 12V” on the DC Control Panel. D N T replace cover — pro-

ceed to next step.

STEP 5. INSTALL PO ER S ITCH (Fig. 5)

For convenience and ease of operation, the momentary N power switch should be

mounted near the Hawse Pipe or in a location where the power cable exits the boat.

Remove the two (2) screws which hold the momentary N power switch and switch

cover plate to the Cablemaster™. Route the wiring to the appropriate position near

the Hawse Pipe as outlined above. Cut a hole approximately 1.65” H x 1.00” W. Re-

move the power switch terminal eye connectors from the posts located at the bottom

TO EXTEND THE PO ER CORD:

Pull out sufficient cord length that will allow you to route shore

power cord to the electrical distribution box and plug the molded

end into the receptacle.

TO RETRACT THE PO ER CORD:

Press and hold the button and the power cord will automatically

retract (CAUTION — it is a visable to monitor the progress of

the power cor as it retracts an stores onto the reel).

OPERATION INSTR CTIONS

All wiring shoul be one in accor ance with ABYC’s

stan ar s. If you are unsure of these stan ar s, consult

aqualiﬁe electrician.

Failure to wire correctly may result in DEATH, INJURY OR

DAMAGE TO PERSONS, VESSEL OR UNIT.

Before procee ing DISCONNECT the 12vDC power

source!

Fig. 3

Connect AC power

Secure cable with

clamp provided

Fig. 4

Connect DC power

Use upper posts

for DC connection

Disconnect power

switch from posts

Fig. 5

Install power switch

Hole cut in surface for

switch installation

DC WIRING DIAGRAM

Enable Switch

SPST

Normally Open

Momentary

18awg

DC (-) 12v

DC (+) 12v

Enable Sw. 1

Enable Sw. 2

DC Control Panel

N.C. N.C.

N.O. N.O.

DPST Control Switch

- No Center Position

- Momentary

12v DC

(+) & (-)

14awg

12v DC

(+) & (-)

14awg

Black - 12v DC (-)

Red - 12v DC (+)

Green - NC - Micro Switch

Blue - NO - Motor 2

White - NO - Motor 1

Green - NC, Micro Switch

Black - 12v DC (-)

White - NO, Motor 1

Blue - NO, Motor 2

Red - 12v DC (+)

DC hookup wire:

14awg

4 P ST DC WIRING C NFIGURATI N 5 P ST DC WIRING C NFIGURATI N