Glentek SMB9675-1A-1-6889 User manual

INSTALLATION
&
OPERATION MANUAL
Model SMB9675-1A-1-6889
MANUAL#: 9675-1040-000
REVISION: (A)
DATE: 30 August 2010
FADAL REPLACEMENT
SENSORED VECTOR DRIVE

TABLE OF CONTENTS
CHAPTER ONE: GENERAL
1.1 Overview……………………………………….…………. 2
1.2 Intended Application………………………….…………… 2
CHAPTER TWO: APPLICATION SOFTWARE
2.1 MotionMaestro©……………………………….………… 3
2.2 Installing MotionMaestro©………………………..…….. 3
2.2.1 Requirements………………………...………. 3
2.2.2 MotionMaestro© v1.37………………...……. 3
2.2.3 Installation………………………………...….. 3
2.3 Communicating with the Vector Drive……………….... 4
2.3.1 Serial Port……………………………….…….. 4
2.3.2 USB Port………………………………...……. 4
CHAPTER THREE:
INSTALLING THE GLENTEK VECTOR DRIVE INTO A FADAL VMC
3.1 Removing the old drive………………………….………. 5
3.2 Mechanical Installation…………………………….……. 5
3.3 Electrical Installation………………………………….…. 5
3.3.1 Power Terminal Block Connections……..… 5
3.3.2 Load Meter Cable…………………………….. 5
3.3.3 Control Cable…………………………..…….. 5
3.3.4 Wye/Delta Cable…………………………..…. 5
3.3.5 Encoder Feedback Cable……………….….. 5
3.3.6 Rigid Tap Cable (Encoder Output)……….... 5
CHAPTER FOUR: SETUP AND TUNING
4.1 Turning the power on………………………….………… 7
4.2 Establishing Communications……………….…………. 7
4.3 Motor Parameters……………………………….………. 8
4.4 Tuning & Offset Adjustment……………………..……… 9
4.5 Saving Your Setup…………………………….………… 9
4.6 Rigid Tap Test………………………………….………… 9
CHAPTER FIVE: TROUBLESHOOTING AND MAINTENANCE
5.1 Status Display Codes………………..………………….. 11
5.2 Maintenance…………………………..…………………. 11
CHAPTER SIX: WARRANTY, FACTORY REPAIR AND SAFETY
6.1 Warranty……………………..…………………………… 12
6.2 Factory Repair…………..……………………………….. 12
6.3 Safety…………………………..…………………………. 13
DRAWINGS & DIAGRAMS
FADAL Vector Drive Installation Drawing……………………. 14
FADAL Vector Drive Installation Drawing……………………. 15
Vector Drive Connection Diagram Sheet 1………………….. 16
Vector Drive Connection Diagram Sheet 2…………………… 17
Sensored Vector Command Input Control Diagram…………. 18
Sensored Vector Velocity Control Loop Diagram……………. 19
Sensored Vector Current Control Loop Diagram……………. 20
1

CHAPTER ONE: GENERAL
1.1.Overview
The Glentek Inc. SMB9675-1A-1-6889 vector drive uses flux vector technology to close
a torque (current) feedback loop. When applied to a three phase induction motor,
the result is servo motor like performance from a standard three phase induction
motor. The Digital Signal Processor (DSP) based vector drive uses it’s high speed
math processing capability to continuously calculate flux and torque vectors and to
maintain a constant 90 degree phase difference between the vectors. This technique
allows torque control from zero speed to base speed and above. Encoder feedback
provides the shaft position data needed to calculate the vectors and velocity data, thus,
Vector Control allows precise speed control down to and including zero speed of an
induction motor.
1.2.Intended Application
The SMB9675-1A-1-6889 (PN#6889) is a drop-in replacement vector drive on FADAL
ENGINEERING VMC’s having the part numbers below.
P/N Description Spindle RPM Motor HP
INV-0015 VECTOR,BALDOR; 10HP 10K CL 10000 10
INV-0016 VECTOR,BALDOR; 10HP VMC15 CL 7500 10
INV-0020 VECTOR,BALDOR; 15HT 10K CL 10000 15
INV-0039 VECTOR,BALDOR; 15HT 10K CE 10000 15
INV-0040 VECTOR,BALDOR; 15HT 10K 10K/7.5K 15
INV-0041 VECTOR,BALDOR; 10HP 10K CL 10K/7.5K 10
INV-0042 VECTOR,BALDOR; 10HP 10K CE 10000 10
INV-0043 VECTOR,BALDOR; 15HT 7.5K YD 7500 15
INV-0044 VECTOR,BALDOR; 10HP 7.5K YD CE 7500 10
INV-0045 VECTOR,BALDOR; 10HP 7.5K YD 10K/7.5K 10
INV-0046 VECTOR,BALDOR; 15HT 7.5K YD CE 7500 15
INV-0049 VECTOR,BALDOR; 10HP 7.5K/10K 10K/7.5K 10
INV-0055 VECTOR,BALDOR; 10HP 6.5K CL 6500 10
INV-0056 VECTOR,AMC; 10 or 15HP 10K/7.5K 10K/7.5K 15
INV-0058 VECTOR,BALDOR; 20HPVHT 10K CL 10000 20
INV-0059 VECTOR,BALDOR; 20HPVHT 10K CE 10000 20
INV-0070 VECTOR,BALDOR; 20HPVHT 10K CE 10000 20
INV-0077 VECTO DRIVE,YASKAWA; 15HT 10K CE 104D 10000 15
INV-0083 VECTOR DR,YASKAWA; 10HP CE 7.5/10L 10K/7.5K 10
INV-0086 VECTOR DRIVE, YASKAWA; 20VHT 10K CE CNC88 10000 20
INV-0093 VECTOR DRIVE,YASKAWA; 15HT 10K CE CNC88 10K/7.5K 15
INV-0095 VECTOR,AMC; 10 or 15HP 10K/7.5K CE PWR SUPPLY 10K/7.5K 15
INV-0096 VECTOR,AMC; 10 or 15HP 10K/7.5K 10K.7.5K 15
INV-0097 VECTOR DR, YASKAWA; 10HP CE 104D 10K/7.5K 10
2

CHAPTER TWO: APPLICATION SOFTWARE
2.1.MotionMaestro©
MotionMaestro© is Glentek's Windows based application software that you will need
to setup and tune the vector drive. MotionMaestro© has many features that allow
users to easily configure and tune the entire Glentek digital product line. However, for
the Fadal VMC replacement vector drive most of the setup has been done at
the factory. The installer only needs go through a quick tuning procedure to get
the vector drive up and running. But first MotionMaestro needs to be installed.
2.2.Installing MotionMaestro©
2.2.1. Requirements
MotionMaestro© requires Windows95, Windows 98 SE, Windows ME,
Windows NT 4.0, Windows 2000 or Windows XP operating system running on a laptop
with a serial port or a USB port. It is suggested that you have a minimum of
3 mega bytes of application program disk space available prior to installation.
2.2.2. MotionMaestro© v1.37
Only MotionMaestro© v1.37 or later will work with Glentek Inc. vector drives, earlier
versions are not compatible.
2.2.3. Installation
The MotionMaestro© install disk is set up to utilize Install Shield to simplify installation.
There are only a few setup options offered. In general you can press NEXT or YES
until installation is complete. When installation is complete, you will find a
MotionMaestro© icon on the Windows Start\Programs menu. The MotionMaestro©
installation program is named Setup.exe. It is found in the MotionMaestro© \disk1
directory of the distribution CD, included with the vector drive. The installation will
create a Glentek folder in the Program Files folder. A MotionMaestro© 1.37 folder is
created when 1.37 installed. You can have multiple versions of MotionMaestro©
installed, if you wish, and they will be placed into their own directories. When
MotionMaestro© is directed to establish communications with the amplifier,
the amplifier is queried for a model ID and Firmware version. MotionMaestro© will
configure itself and select the appropriate configuration files based on the amplifier
returned values.
3

4
2.3.Communicating With The Vector Drive
2.3.1. Serial Port
If your PC has a serial port (RS-232) you can connect to the vector drive with Glentek
cable (GTK # GC2400-AL005AM-000). This cable has a female DB-9 (computer) on
one end and an RJ-45 (vector drive) on the other.
2.3.2. USB Port
If your PC has a USB port, a USB to serial port (RS-232) adapter (GTK # GC2410-
001). is necessary in addition to the cable above. Two known tested adapters are
available: USBG-232 from USBGEAR and US232R-10 from FUTURE TECHNOLOGY
DEVICES INTERNATIONAL Ltd.
GC2400-AL005AM-000SERIAL PORT ON THE VECTOR DRIVE
USBG-232

CHAPTER THREE:
INSTALLING THE GLENTEK VECTOR DRIVE INTO A FADAL VMC
3.1.Removing the old drive
Turn off the power to the VMC and wait 5 minutes before beginning removal.
Disconnect all the wires and cables. If any wires are not labeled take note of their
location. Of the cables, only the Control cable and the Delta/Wye cable can be
confused, both are 6 terminal connectors. The control cable has 6 sockets in
the connector and Delta/Wye cable has 3 sockets in the connector. Unbolt
the old drive and remove.
3.2.Mechanical Installation
Install the new drive (slots down) by first resting the drive on the lower mounting studs
in the panel and positioning the drive over the studs at the top. Hold the drive against
the panel and loosely install four nuts, top two first. Tighten all four nuts.
3.3.Electrical Installation
3.3.1. Power Terminal Block Connections
Begin the wiring by connecting the AC, regenerative braking, motor and green ground
wires. Match the wire labels to the terminal block labels. Check connections for
tightness. See the appendix for installation drawings.
3.3.2. Load Meter Cable
Connect the load meter cable by connecting the black wire to P1-1 screw terminal and
the red wire to P1-2.
3.3.3. Control Cable
Connect the control cable to P5, the Control cable has 6 sockets installed, do not
mistake the Wye/Delta connector with only 3 sockets.
3.3.4. Wye/Delta Cable
Connect the Wye/Delta cable to P6 (Wye/Delta is an option, your VMC may not have
this cable).
3.3.5. Encoder Feedback Cable
Connect the encoder feedback from the motor (9 terminal connector) to P4.
3.3.6. Rigid Tap Cable (Encoder Output To CNC Control)
For VMC’s with the Rigid Tap option, connect the rigid tap cable from the CNC to P2 of
the vector drive. Use installation drawing 6889-6 (Appendix) to match the wires by
color to the correct terminal.
5

6
Before and after photos of a typical installation

7
CHAPTER FOUR: SETUP AND TUNING
4.1.Turning the Power On.
Carefully recheck the wiring. Restore power to the VMC. After the VMC is finished
initializing, check the vector drive status 7 segment display. One segment may be
lighted or if the spindle is rotating slowly you will see a rotating pattern of segments
lighting.
4.2.Establishing Communications
Connect your laptop to the vector drive at P3.
Open MotionMaestro 1.37 or later version and go to the communication menu drop
down and select OPEN.
The Open Communications dialog box will appear.
Press the OK button and the COM status box to the right will turn green.

4.3.Motor Parameters
From the Setup menu drop down, open the Induction Motor Vector Control dialog box
as seen below.
Motor Parameters Section;
In the working column enter the Stator Resistance (phase to phase) and
the Stator Inductance. The Nominal DC Bus and the Current Loop Bandwidth are
preset to 340VDC and 2000 Hz respectively and do not normally need to be changed.
Motor Safety Limits;
These parameters are preset at the factory and do not normally need to be changed
Vector Control Parameters;
In the working column enter the parameters listed.
Check that your parameters are correct and push the Send to Amp button,
The parameters in the working column will appear in the Amp column, next push
the Enable Amp button, then the Done button.
Close the box and from the Setup menu drop down select Save to NVM. Push the
Save button. This will save the parameters in the vector drive.
8

4.4.Tuning & Offset
From the Tools menu drop down select the Control Panel dialog box. From the Setup
menu drop down select the Analog I/O dialog box. Arrange the boxes side by side.
Observe any small rotation in the Actual Velocity box in the control panel dialog.
Adjust that rotation to zero by changing the value in the Signal Offset box in
the Analog I/O dialog.
4.5.Saving your setup
You are almost done setting up. From the Setup menu drop down select Save
To NVM. When queried “Save card setup to Non Volatile RAM?” press the Yes
button. Setup is complete
4.6 Rigid Tap Test (Optional)
If desired you can test the rigid tap mode of your VMC by performing the following
procedure. This procedure is drawn from the FADAL maintenance manual.
Install test screw (SVT-0077). The screw can be fabricated from 1.000”
round stock, by threading a 14 TPI Acme thread.
Program is for Format 1. Use test program #6000 or the following program:
9
%
N1O6000(RIGID TAP CYCLE
N2G80
N3S750
N4G91
N5X0.1Y0.1G1F10.
N6M5
N7G4P2000
N8G84.1Z-1.R+0F500.Q0.0714
N9M45
N10X-0.1Y-0.1G1F10.
N11M45
N12M45
N13M45
N14M45
N15G80
N16G4P2000
N17M99P5
N18(!
N19( NOTE: O5827 CNC88 TEST WAS MOVED TO TA,5!!!
%
3801


Once the program is loaded jog the z axis down so the screw can be indicated.
Type “SETZ” and press ENTER. Start the test program and observe
the program is running correctly. Depress the SINGLE STEP key. Be sure the test
screw returns to its original position.
Set the indicator as shown below, the tip must be touching the lower thread
halfway into the thread, the second thread from the bottom.
Run the test and observe the indicator. The reading should not deviate from zero
More than .002” on either side of zero.
If necessary consult the FADAL maintenance manual for your machine.
10
TEST SCREW TEST SCREW W/ TOOL HOLDER
TEST SCREW IN SETUP WITH DIAL INDICATOR

5.2.Maintenance
The only maintenance required is to periodically inspect the fans. The blades should
be free turning and built up dirt should be removed from the blades.
11
CHAPTER FIVE: TROUBLESHOOTING AND MAINTENANCE
5.1 Status Display Codes
Display Name Description Possible Cause
1 EEPROM
Fault Parameter EEPROM checksum fault Internal problem
8 Reset
(Flashing) N/A Internal problem
b Bus Over
Voltage DC bus exceeded 450VDC
Regenerative braking cir-
cuit not working, check
fuse in regen circuit
C Clamp
(Disabled) Vector drive disabled Control is disabling the drive
E Encoder
Fault Encoder fault detected Encoder faulty or en- coder wiring broken
H Heatsink
Over Tem-
perature
Heatsink exceeded
65ºC Fan(s) failed
L LS/ECB Motor RMS over cur-
rent Mechanical binding in motor or spindle
0 Normal Op-
eration Amp enabled Normal when rotating
S HS/ECB Output short circuit de-
tected Motor windings shorting
U Bus Under
Voltage DC bus below 150VDC nominal AC input voltage to drive is low or off
Single
segment Normal Op- eration Amp enabled Normal @ zero speed

12
CHAPTER SIX: WARRANTY, FACTORY REPAIR AND SAFETY
6.1.Warranty
Any product, or part thereof, manufactured by Glentek, Inc., described in this manual,
which under normal operating conditions, in the plant of the original purchaser, thereof
proves defective in material or workmanship within one year from the date of shipment by
us, as determined by an inspection by us, will be repaired or replaced free of charge, FOB
our factory, El Segundo, California, U.S.A. provided that you promptly send to us notice of
the defect and establish that the product has been properly installed, maintained, and
operated within the limits of rated and normal usage, and that no factory sealed
adjustments have been tampered with. Glentek's liability is limited to repair or
replacement of defective parts.
Any product or part manufactured by others and merely installed by us, such as an electric
motor, etc., is specifically not warranted by us and it is agreed that such product or part
shall only carry the warranty, if any, supplied by the manufacturer of that part. It is also
understood that you must look directly to such manufacturer for any defect, failure, claim
or damage caused by such product or part.
Under no circumstances shall Glentek, Inc. or any of our affiliates have any liability
whatsoever for claims or damages arising out of the loss of use of any product or part sold
to you. Nor shall we have any liability to yourself or anyone for any indirect or
consequential damages such as injuries to person and property caused directly or
indirectly by the product or part sold to you, and you agree in accepting our product or part
to save us harmless from any and all such claim
6.2.Factory Repair
Should it become necessary to return a vector drive to Glentek for repair, please follow
the procedure described below:
1. Reassemble the unit, if necessary, making certain that all the hardware is
in place.
2. Tag the unit with the following information:
A. Serial number and model number.
B. Company name, phone number, and name of representative
returning the unit.
C. A brief notation explaining the malfunction.
D. Date the unit is being returned.
3. Repackage the unit with the same care and fashion in which it was re-
ceived. Label the container with the appropriate stickers (e.g.: FRAGILE:
HANDLE WITH CARE).
4. Contact a Glentek representative, confirm that the unit is being returned
to the factory and obtain an RMA (Return Material Authorization) number.
The RMA number must accompany the unit upon return to Glentek.

13
5. Return the unit by the best means possible. The method of freight chosen
will directly affect the timeliness of its return.
6.3.Safety
•Serious or fatal injury can result from failure to work safely on this
equipment.
•Only qualified personnel should install and maintain this vector drive.
•The drive has capacitors that remain charged after the power is shutoff.
Wait 5 minutes to allow the capacitors to discharge before removing the
cover or working on the drive.
•Be sure the system is properly grounded before applying power.
•Regenerative braking resistors can generate temperatures that ignite
combustible materials or vapors. Keep all combustible materials way
from braking resistors.
•Braking resistors should be shielded to prevent burn injuries.
•The motor will rotate when autotuning, take precautions to prevent injury
and damage to equipment.

14

15
FADAL VECTOR DRIVE
INSTALLATION DRAWING
6889-1
6889-1RB
SMB9675
SMB9675-1A-1 B
M.TAGUPA 10MAR10
J.A.M. 10MAR10
J.A.M. 10MAR10
1:1.25 1 1
±0.01
±0.005
±0.5°
- B INITIAL DRAWING RELEASE 3227 16AUG10 M. TAGUPA J.A.M.
REVISION HISTORY
ZONE REV DESCRIPTION APPDECO CHANGEDDATE
DRAWING TITLE
SCALE:
.XXX
.XX
125
TOLERA NCES ARE A S FOL LOWS:
FINISH:
ANGULAR:
DECIMAL:
APPROVAL
MAXIMUM
=
=CHK BY:
APPBY:
=
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D
SIZE
DATE
OFSHEETFILE NAME:
CONFIGURATIONCODE:
DRAWING NUMBERMODEL REV
THE INFORMATION CONTAINED WITHIN THISDOCUMENTWAS
ORIGINATED BY ANDIS THE EXCLUSIVE PROPERTYOF GLENTEK
INC. THIS PROPRIETA RY INFORMATION SHALL NOT BE RE PRODUCED,
TRAN SFE RRE D TO O THE R D OCUME NTS, DIS CLO SE D TO O THERS,
U SE D FO R MA NU FA CTUR ING O R A NY O THER P URPOSE WITHOUT
PRIO R WRITTEN PERMISSION FROM GLEN TEK, INC.
UNLESS OTHERWISE SPECIFIED
DIMEN SION S AR E IN INCHES
<
P2 Encoder Output Connector
2N/C
TX232
RX232
COM232
6
N/C
N/C
8
7
N/C
4
5
3
SIGNAL NAME
N/C
PIN
1
Not Available
Analog Out
P4 Inverter Encoder Connector Pins
P4 InverterEncoderConnector 9-Pin Molex
P5 / P6 Control Connector Pins
Dimension (L x H x W - inches)
P3 Host RJ45
P5 / P6 Control Connectors 6-Pin Molex
Non-Volatile Memory
Storage Temperature
Mounting Hardware
Backup File
Humidity
Amplifier Isolation
Operating Temperature
Current Loop Bandwidth
PWM Switching Frequency
Digitally Tuned
Software Configurable
RS-232 Host Port
at Amplifier turn on
Smart Com Initialization
Auto Phasing
Glentek P/N: EJD21F09; Molex P/N: 02-09-1119
Glentek P/N: EJ761M09; Molex P/N: 03-06-1092
Glentek P/N: EJ018083; Molex P/N: 87522-8012
Glentek P/N: EJD21F06; Molex P/N: 02-06-1103
Glentek P/N: EJ588M06; Molex P/N: 03-09-1064
Logic completely isolated from high voltage output stage
All parameters are stored in non-volatile memory
Mating Connectors
L. 20.75, H. 8.02 W. 11.20
5% to 95% non-condensing
5/16 x .75
-40 °C to +80 °C
6889-5.BK
0 °Cto +60°C
Tunable up to 3 KHz
5 KHz Standard
High speed serial communication interface for set-up
All parameters set digitally. No potentiometers to adjust.
RS-232 high speed serial communication interface for
and tuning. 115.2 Kbaud, 8 bits, no parity, 1 stop bit
Glentek's Windows based MotionMaestro software.
Allparameters are downloaded using the RS232 port /
all gain and PID tuning parameters.
Not Available
Not Available
TM TM
Dedicated Fault Output
(Progammable Level) TTL Compatible
Specifications and Features
Tachometer Feedback
Dedicated Inputs
Auxiliary Analog Input
Pulse & Direction Inputs
Encoder Feedback
LowSpeed Electronic
Amplifier Type
Bus Overvoltage
Bus Undervoltage
Circuit Breaker (LS/ECB)
Analog Command Input
Amplifier Status Indication
Logic Power
Peak Current Output
Continuous Current Output
Fault Protection
AC Input Voltage
Inhibit
Not Available
Not Available
Accepts TTL level encoder signals
Not Available
Latches when programmable current (75 A max.),
Trips nominally at 450 ± 10 VDC
Trips nominally at 150 ± 10 VDC
Sensored Vector Drive
±10V for analog velocity command
See Table
240 VAC 3-phase
Logic power is derived from input BUS Voltage.
125 A @ 25°C Ambient (with forced air cooling)
75 A @ 25°C Ambient (with forced air cooling)
Short circuit protection frommotor phase to phase,
Powers all amplifier logic and encoders (250 mA max.)
(chassis gnd) Amplifier RMS over current. DC bus
broken wire. Invalid Hall/comm track state.
over temperature (switch or thermistor input). Encoder
over/under voltage. Amplifier over temperature. Motor
Commutation fault.
motorphase to DCbus, motor phase to case
and time (10 sec max.) exceed limit.
9EAOUT+
EBOUT-
EBOUT+
EAOUT-
11
12
10
SIGNAL NAME
GND
PIN
8
P3 Host Connector
P1 Load Meter Connector
2RED+
SIGNAL NAME
BLACK -
PIN
12+5V
B +
INDEX +
B -
6
A -
A +
8
7
GND
4
5
3
SIGNAL NAME
SHIELD
PIN
1
P4 Encoder Input Connector
INDEX -9
2N/C
N/C
N/C
COMMON FOR WYE DELTA
6
HI GAIN/(LOW GAIN INPUT)
4
5
3
SIGNAL NAME
WYE/(DELTA INPUT)
PIN
1
P6 Wye/Delta Connector
2 (SPINDLE REVERSE)
(SPINDLE FAULT)
SPINDLE SPEED
CMD COMMON
6
(SPINDLE FORWARD)
4
5
3
SIGNAL NAME
SPINDLE COMMON
PIN
1
P5 Inverter Control Connector
L2 3 PHASE AC INPUT
NOT AVAILABLE
B-OUTPUT
NOT AVAILABLE
B-
REGEN RESISTOR IN
REGEN RESISTOR IN
R2
R1
3 PHASE AC INPUT
N/C
N/C
L3
SIGNAL NAME
3 PHASE AC INPUT
PIN
L1
Motor Power Connector
B+ OUTPUTB+
MOTOR OUTPUT PHASE
MOTOR OUTPUT PHASE
T2
T1
MOTOR OUTPUT PHASET3
S HS/ECB
UNDER VOLTAGEU
CCLAMP
NORMAL OPERATION
ENCODER FAULT
HEATSINK OVERTEMPH
L
OLS/ECB
E
RESET(FLASHING)
BUS OVERVOLTAGE
Status Display
EEPROM FAULT
FAULTDESCRIPTION
b
8
DISPLAY
1

16
L1 L2 L3 NC B- R1 R2 B+ T1 T2 T3NC
240 VAC
3Ø POWER INPUT
BRAKE
RESISTOR
GTK PN:
6881
BLK WHT
RECTIFIER
BRIDGE &
FILTER CAPS
IGBT
OUTPUT
BRIDGE
B+
B-
FUSE LOW
VOLTAGE
PWR SUPPLY
DIGITAL
VECTOR
CONTROL
I/O
CIRCUITS
ENCODER
AC INDUCTION
SPINDLE MOTOR
FADAL VECTOR DRIVE
GLENTEK MODEL: SMB 9675-1A-1-6889
9
10 11
12
A+
A-
B+ B-
P2
GRN RED BRN
YEL
BLK SHIELD
Z+
A+
A-
Z-
+5V
GND
B-
B+
SHLD
P4
P6
P5
WYE/DELTA
LOW GAIN/HIGH GAIN
COM FOR WYE DELTA
SPINDLE SPEED
SPINDLE FAULT
CMD COM
SPINDLE FW
SPINDLE REV
SPINDLE COM
P1
COM
0 - 2.5V
BLK RED LOAD
METER
2 3 4
5
1
6
7
8
9
BLU
GRN ORN
WHT
BLK RED BRN
2 3 4 5
1
6
2 3 4 5
1
6RED
SHIELD
PINK PINK
WHT/BLK
CLEAR
PINK
1 2
1 4
1
4
7
(LABELED 38)
NC NC NC
2
5
8
3 6 9
6 3
5
2
1 46
3
5
2
89
10
11
12
8
COM
CHASSIS COM
CHASSIS
COM
WYE/
DELTA
RELAYS
SEE PAGE 2
BLK BLKBLK
BUS
OVER
VOLTAGE
CLAMP CKT
REVISION HISTORY
ZONE REV DESCRIPTION APPDECO CHANGEDDATE
DRAWING TITLE SCALE:
.XXX .XX
125
TOLERAN CES ARE ASFOLLOWS: FINISH:
ANGULAR:
DECIMAL:
APPROVAL
MAXIMUM
= =CHK BY:
APP BY:
=
DWN BY:
D
SIZE
DATE
OFSHEETFILE NAME:
CONFIGURATION CODE:
DR A W I N G NUMBERMODEL REV
THEINFORMATIONCONTAINEDWITHINTHISDOCUMENT WAS OR IGINAT ED BY AN D IS TH E EXC LUSIVEPROPERTYOFGLENTEK
INC . TH IS PRO PRIET ARY IN FOR MATIONSHALLNOTBEREPRODUCED,
TRANS FERR ED TO OTHE R DOCU MENTS,D ISCLOSEDT O OTHERS,
USED FOR MANUFACT URING OR ANY OTHER PURPOSE WITHOUT PRIOR WRITTEN PERMISSIONFROMGLENTEK,INC.
U N LE S S O T H E R W ISESPEC IFIED
DIMENSIONSAREININCHES
<VECTOR DRIVE
CONNECTION DIAGRAM
6889-6
6889-6RB.DWG
-
SMB9675 B
M. TAGUPA 12MAR10
C.V. 12MAR10 J.M. 1 2MAR10
1.5:1 1 2
±0.01 ±0.005 ±0.5°
- B INITIAL DRAWINGRELEASE 3227 16AUG10 M. TAGUPA J.M.

17
TELEMECANIQUE
LCI D1810
WHT TELEMECANIQUE
LCI D1810
6 LEADS
SPINDLE
MOTOR 1
2 3
4
5 6
12 LEADS
7
8 9
10 11 12
T1 T2 T3
L1 L2 L3
A1 A2
13 14 T1
T2 T3
L1 L2 L3
A1 A2
WHT
BRN
TO VECTOR DRIVE
(MOTOR POWER)
HIGH SPEED
(DELTA)
WHT/BLK
PINK
TO VECTOR DRIVE
(contacts close when
contactor energized)
WHT
BRN LOW SPEED
(WYE)
SPINDLE MOTOR JUNCTION BOX
SPINDLE
MOTOR
1
2 3 4 5 6
VECTOR DRIVE
CONNECTION DIAGRAM
6889-6
6889-6RB.DWG
-
SMB9675 B
M. TAGUPA 16MAR10
C.V. 16MAR10 J.M. 16MAR10
1.5:1 2 2
±0.01 ±0.005 ±0.5°
- B INITIAL DRAWING RELEASE 3227 16AUG10 M. TAGUPA J.M.
REVISION HISTORY
ZONE REV DESCRIPTION APPDECO CHANGEDDATE
DRAWINGTITLE
SCALE:
.XXX .XX
125
TOLER ANCES ARE AS FOL LOWS:
FINISH:
ANGULAR:
DECIMAL:
APPROVAL
MAXIMUM
= =CHK BY:
APP BY:
=
DWNBY:
D
SIZE
DATE
OFSHEETFILE NAME:
CONFIGURATIONCODE:
DRAWINGNUMBERMODEL REV
THE INFORMATION CONTAINED WITHINTHIS DOCUMENTWAS ORIGINATEDBY ANDIS THE EXCLUSIVEPROPERTY O FGLENTEK INC. THIS PROPRIETARY INFORMATION SHALL NOT BE REPRODUCED, TRANSFERRED TO OTHER DOCUMENTS,DISCLOSEDTOOTHERS, USED FOR MANUFACTURING OR ANYOTHERPURPOSE WITHOUT PRIORWRITTENPERMISSIONFROM GLENTEK, INC. UNL ESS OTHE RWIS E SP ECIFIED
DIMENSIONS ARE IN INCHES
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18
Analog Input
Velocity or
Current Command
MM Set
Analog to Digital
Conversion
Input Analog
Deadband
(IAD)
+
+
Sensored Vector Command Input Control Diagram
Digital
Communication
Port
MM Set
+
Trajectory Slew-
Rate Generator
Amps / Sec or
RPM / Sec
(AL/DL)
MM View
+
MM Set
∑
Analog Input
Scale
MM Set
32768
)IAS(
Mode 1
Current
Command
(SVC)
Velocity
Limiter
(VL)
MM ViewMM Set
Mode 2
Velocity
Command
(SVC)
To Current Control
Loop Diagram
Mode 1
To Velocity
Control Loop
Diagram
Current
Limiter
(IL)
MM Set
∑
Input Analog
Offset
(IAO)
Bidirectional
Serial Interface:
CanOpen, etc