Glentek SMB9675-1A-1-6889 User manual

INSTALLATION
&
OPERATION MANUAL
Model SMB9675-1A-1-6889
MANUAL#: 9675-1040-000
REVISION: (A)
DATE: 30 August 2010
FADAL REPLACEMENT
SENSORED VECTOR DRIVE

TABLE OF CONTENTS
CHAPTER ONE: GENERAL
1.1 Overview……………………………………….…………. 2
1.2 Intended Application………………………….…………… 2
CHAPTER TWO: APPLICATION SOFTWARE
2.1 MotionMaestro©……………………………….………… 3
2.2 Installing MotionMaestro©………………………..…….. 3
2.2.1 Requirements………………………...………. 3
2.2.2 MotionMaestro© v1.37………………...……. 3
2.2.3 Installation………………………………...….. 3
2.3 Communicating with the Vector Drive……………….... 4
2.3.1 Serial Port……………………………….…….. 4
2.3.2 USB Port………………………………...……. 4
CHAPTER THREE:
INSTALLING THE GLENTEK VECTOR DRIVE INTO A FADAL VMC
3.1 Removing the old drive………………………….………. 5
3.2 Mechanical Installation…………………………….……. 5
3.3 Electrical Installation………………………………….…. 5
3.3.1 Power Terminal Block Connections……..… 5
3.3.2 Load Meter Cable…………………………….. 5
3.3.3 Control Cable…………………………..…….. 5
3.3.4 Wye/Delta Cable…………………………..…. 5
3.3.5 Encoder Feedback Cable……………….….. 5
3.3.6 Rigid Tap Cable (Encoder Output)……….... 5
CHAPTER FOUR: SETUP AND TUNING
4.1 Turning the power on………………………….………… 7
4.2 Establishing Communications……………….…………. 7
4.3 Motor Parameters……………………………….………. 8
4.4 Tuning & Offset Adjustment……………………..……… 9
4.5 Saving Your Setup…………………………….………… 9
4.6 Rigid Tap Test………………………………….………… 9
CHAPTER FIVE: TROUBLESHOOTING AND MAINTENANCE
5.1 Status Display Codes………………..………………….. 11
5.2 Maintenance…………………………..…………………. 11
CHAPTER SIX: WARRANTY, FACTORY REPAIR AND SAFETY
6.1 Warranty……………………..…………………………… 12
6.2 Factory Repair…………..……………………………….. 12
6.3 Safety…………………………..…………………………. 13
DRAWINGS & DIAGRAMS
FADAL Vector Drive Installation Drawing……………………. 14
FADAL Vector Drive Installation Drawing……………………. 15
Vector Drive Connection Diagram Sheet 1………………….. 16
Vector Drive Connection Diagram Sheet 2…………………… 17
Sensored Vector Command Input Control Diagram…………. 18
Sensored Vector Velocity Control Loop Diagram……………. 19
Sensored Vector Current Control Loop Diagram……………. 20
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CHAPTER ONE: GENERAL
1.1.Overview
The Glentek Inc. SMB9675-1A-1-6889 vector drive uses flux vector technology to close
a torque (current) feedback loop. When applied to a three phase induction motor,
the result is servo motor like performance from a standard three phase induction
motor. The Digital Signal Processor (DSP) based vector drive uses it’s high speed
math processing capability to continuously calculate flux and torque vectors and to
maintain a constant 90 degree phase difference between the vectors. This technique
allows torque control from zero speed to base speed and above. Encoder feedback
provides the shaft position data needed to calculate the vectors and velocity data, thus,
Vector Control allows precise speed control down to and including zero speed of an
induction motor.
1.2.Intended Application
The SMB9675-1A-1-6889 (PN#6889) is a drop-in replacement vector drive on FADAL
ENGINEERING VMC’s having the part numbers below.
P/N Description Spindle RPM Motor HP
INV-0015 VECTOR,BALDOR; 10HP 10K CL 10000 10
INV-0016 VECTOR,BALDOR; 10HP VMC15 CL 7500 10
INV-0020 VECTOR,BALDOR; 15HT 10K CL 10000 15
INV-0039 VECTOR,BALDOR; 15HT 10K CE 10000 15
INV-0040 VECTOR,BALDOR; 15HT 10K 10K/7.5K 15
INV-0041 VECTOR,BALDOR; 10HP 10K CL 10K/7.5K 10
INV-0042 VECTOR,BALDOR; 10HP 10K CE 10000 10
INV-0043 VECTOR,BALDOR; 15HT 7.5K YD 7500 15
INV-0044 VECTOR,BALDOR; 10HP 7.5K YD CE 7500 10
INV-0045 VECTOR,BALDOR; 10HP 7.5K YD 10K/7.5K 10
INV-0046 VECTOR,BALDOR; 15HT 7.5K YD CE 7500 15
INV-0049 VECTOR,BALDOR; 10HP 7.5K/10K 10K/7.5K 10
INV-0055 VECTOR,BALDOR; 10HP 6.5K CL 6500 10
INV-0056 VECTOR,AMC; 10 or 15HP 10K/7.5K 10K/7.5K 15
INV-0058 VECTOR,BALDOR; 20HPVHT 10K CL 10000 20
INV-0059 VECTOR,BALDOR; 20HPVHT 10K CE 10000 20
INV-0070 VECTOR,BALDOR; 20HPVHT 10K CE 10000 20
INV-0077 VECTO DRIVE,YASKAWA; 15HT 10K CE 104D 10000 15
INV-0083 VECTOR DR,YASKAWA; 10HP CE 7.5/10L 10K/7.5K 10
INV-0086 VECTOR DRIVE, YASKAWA; 20VHT 10K CE CNC88 10000 20
INV-0093 VECTOR DRIVE,YASKAWA; 15HT 10K CE CNC88 10K/7.5K 15
INV-0095 VECTOR,AMC; 10 or 15HP 10K/7.5K CE PWR SUPPLY 10K/7.5K 15
INV-0096 VECTOR,AMC; 10 or 15HP 10K/7.5K 10K.7.5K 15
INV-0097 VECTOR DR, YASKAWA; 10HP CE 104D 10K/7.5K 10
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CHAPTER TWO: APPLICATION SOFTWARE
2.1.MotionMaestro©
MotionMaestro© is Glentek's Windows based application software that you will need
to setup and tune the vector drive. MotionMaestro© has many features that allow
users to easily configure and tune the entire Glentek digital product line. However, for
the Fadal VMC replacement vector drive most of the setup has been done at
the factory. The installer only needs go through a quick tuning procedure to get
the vector drive up and running. But first MotionMaestro needs to be installed.
2.2.Installing MotionMaestro©
2.2.1. Requirements
MotionMaestro© requires Windows95, Windows 98 SE, Windows ME,
Windows NT 4.0, Windows 2000 or Windows XP operating system running on a laptop
with a serial port or a USB port. It is suggested that you have a minimum of
3 mega bytes of application program disk space available prior to installation.
2.2.2. MotionMaestro© v1.37
Only MotionMaestro© v1.37 or later will work with Glentek Inc. vector drives, earlier
versions are not compatible.
2.2.3. Installation
The MotionMaestro© install disk is set up to utilize Install Shield to simplify installation.
There are only a few setup options offered. In general you can press NEXT or YES
until installation is complete. When installation is complete, you will find a
MotionMaestro© icon on the Windows Start\Programs menu. The MotionMaestro©
installation program is named Setup.exe. It is found in the MotionMaestro© \disk1
directory of the distribution CD, included with the vector drive. The installation will
create a Glentek folder in the Program Files folder. A MotionMaestro© 1.37 folder is
created when 1.37 installed. You can have multiple versions of MotionMaestro©
installed, if you wish, and they will be placed into their own directories. When
MotionMaestro© is directed to establish communications with the amplifier,
the amplifier is queried for a model ID and Firmware version. MotionMaestro© will
configure itself and select the appropriate configuration files based on the amplifier
returned values.
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2.3.Communicating With The Vector Drive
2.3.1. Serial Port
If your PC has a serial port (RS-232) you can connect to the vector drive with Glentek
cable (GTK # GC2400-AL005AM-000). This cable has a female DB-9 (computer) on
one end and an RJ-45 (vector drive) on the other.
2.3.2. USB Port
If your PC has a USB port, a USB to serial port (RS-232) adapter (GTK # GC2410-
001). is necessary in addition to the cable above. Two known tested adapters are
available: USBG-232 from USBGEAR and US232R-10 from FUTURE TECHNOLOGY
DEVICES INTERNATIONAL Ltd.
GC2400-AL005AM-000SERIAL PORT ON THE VECTOR DRIVE
USBG-232

CHAPTER THREE:
INSTALLING THE GLENTEK VECTOR DRIVE INTO A FADAL VMC
3.1.Removing the old drive
Turn off the power to the VMC and wait 5 minutes before beginning removal.
Disconnect all the wires and cables. If any wires are not labeled take note of their
location. Of the cables, only the Control cable and the Delta/Wye cable can be
confused, both are 6 terminal connectors. The control cable has 6 sockets in
the connector and Delta/Wye cable has 3 sockets in the connector. Unbolt
the old drive and remove.
3.2.Mechanical Installation
Install the new drive (slots down) by first resting the drive on the lower mounting studs
in the panel and positioning the drive over the studs at the top. Hold the drive against
the panel and loosely install four nuts, top two first. Tighten all four nuts.
3.3.Electrical Installation
3.3.1. Power Terminal Block Connections
Begin the wiring by connecting the AC, regenerative braking, motor and green ground
wires. Match the wire labels to the terminal block labels. Check connections for
tightness. See the appendix for installation drawings.
3.3.2. Load Meter Cable
Connect the load meter cable by connecting the black wire to P1-1 screw terminal and
the red wire to P1-2.
3.3.3. Control Cable
Connect the control cable to P5, the Control cable has 6 sockets installed, do not
mistake the Wye/Delta connector with only 3 sockets.
3.3.4. Wye/Delta Cable
Connect the Wye/Delta cable to P6 (Wye/Delta is an option, your VMC may not have
this cable).
3.3.5. Encoder Feedback Cable
Connect the encoder feedback from the motor (9 terminal connector) to P4.
3.3.6. Rigid Tap Cable (Encoder Output To CNC Control)
For VMC’s with the Rigid Tap option, connect the rigid tap cable from the CNC to P2 of
the vector drive. Use installation drawing 6889-6 (Appendix) to match the wires by
color to the correct terminal.
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Before and after photos of a typical installation

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CHAPTER FOUR: SETUP AND TUNING
4.1.Turning the Power On.
Carefully recheck the wiring. Restore power to the VMC. After the VMC is finished
initializing, check the vector drive status 7 segment display. One segment may be
lighted or if the spindle is rotating slowly you will see a rotating pattern of segments
lighting.
4.2.Establishing Communications
Connect your laptop to the vector drive at P3.
Open MotionMaestro 1.37 or later version and go to the communication menu drop
down and select OPEN.
The Open Communications dialog box will appear.
Press the OK button and the COM status box to the right will turn green.

4.3.Motor Parameters
From the Setup menu drop down, open the Induction Motor Vector Control dialog box
as seen below.
Motor Parameters Section;
In the working column enter the Stator Resistance (phase to phase) and
the Stator Inductance. The Nominal DC Bus and the Current Loop Bandwidth are
preset to 340VDC and 2000 Hz respectively and do not normally need to be changed.
Motor Safety Limits;
These parameters are preset at the factory and do not normally need to be changed
Vector Control Parameters;
In the working column enter the parameters listed.
Check that your parameters are correct and push the Send to Amp button,
The parameters in the working column will appear in the Amp column, next push
the Enable Amp button, then the Done button.
Close the box and from the Setup menu drop down select Save to NVM. Push the
Save button. This will save the parameters in the vector drive.
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