Glowworm HYBRID COMPACT User guide

HYBRID COMPACT
www.glow-worm.co.uk
System Installation
Dual-energy system
for heating and hot water


- 1 -
INTRODUCTION
1 Instructions guidance .........................................................................................................................3
1.1 Product documentation...........................................................................................3
1.2 Associated documents ...........................................................................................3
1.3 Explanation of symbols...........................................................................................3
1.4 Guarantee registration............................................................................................3
2 System description.............................................................................................................................3
2.1 Concept of operation ..............................................................................................3
2.2 Example of Installation – Diagram 9 (9.1) : HYBRID COMPACT with 1 low heating
temperature zone (30-40°C) or 1 high heating temperature zone (< 80°C) ...........4
2.3 Example of Installation – Diagram 9 (9.2) : HYBRID COMPACT with 2 low heating
temperature zones (30-40°C) or 2 high heating temperature zones (< 80°C) .......5
2.4 Example of Installation – diagram 9 (9.3) : HYBRID COMPACT with 3 low heating
temperature zones (30-40°C) or 3 high heating temperature zones (< 80°C) .......6
3 Safety instructions and regulations ....................................................................................................7
3.1 Safety instructions ..................................................................................................7
3.2 Regulations.............................................................................................................7
INSTALLATION
4 System appliance installation ............................................................................................................8
4.1 Recommendations before installing .......................................................................8
4.2 Mounting.................................................................................................................9
5 Hydraulic connection..........................................................................................................................9
5.1 Heat pump circuit....................................................................................................9
5.2 Boiler circuit..........................................................................................................10
5.3 Heating circuit....................................................................................................... 11
6 Electrical connections ...................................................................................................................... 11
6.1 Heat pump............................................................................................................ 11
6.2 Electrical wiring.....................................................................................................12
6.3 Hydraulic module..................................................................................................12
6.4 Boiler ....................................................................................................................13
6.5 Systempro control unit..........................................................................................13
TABLE OF CONTENTS

- 2 -
COMMISSIONING
7 Filling the glycol circuit .....................................................................................................................15
8 Filling the heating circuit ..................................................................................................................16
9 Activating the heat pump .................................................................................................................16
10 Activating the boiler..........................................................................................................................16
11 Activating the room thermostat ........................................................................................................16
12 Activating the control unit.................................................................................................................16
12.1 Configuring the installation ...................................................................................17
12.2 Wiring summary....................................................................................................18
12.3 "Thermostat / sensor" menu................................................................................. 18
12.4 Thermostat(s) .......................................................................................................18
12.5 Outdoor sensor.....................................................................................................18
12.6 Self check.............................................................................................................19
12.7 Settings.................................................................................................................20
12.8 Commissioning.....................................................................................................23
12.9 Status reports .......................................................................................................26
12.10 Options .................................................................................................................27
12.11 Heating system test..............................................................................................28
12.12 Finishing ...............................................................................................................28
13 Re-check and restart........................................................................................................................29
14 User information...............................................................................................................................29
MAINTENANCE
15 Trouble-shooting ..............................................................................................................................29
15.1 Fault diagnosis .....................................................................................................29
15.2 Fault codes...........................................................................................................29
15.3 Status ..................................................................................................................30
16 Servicing ..........................................................................................................................................31
16.1 Annual Maintenance.............................................................................................31
16.2 Control unit maintenance menu ...........................................................................31
TABLE OF CONTENTS

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INTRODUCTION
INTRODUCTION
1 Instructions guidance
1.1 Product documentation
The instructions are an integral part of the system appliances
and must be handed to the user on completion of the
installation in order to comply with the current regulation.
• Carefully read the manual, to understand all the information
to enable safe installation, use and servicing. No liability can
be accepted in the event of damage for not complying with
the guidance in this instruction manual.
These instructions consist of, Installation, Servicing, Fault
Finding. The instructions are an integral part of the appliance
and must be handed to the user on completion of the
installation.
1.2 Associated documents
- Heat pump use and installation instructions
- Hydraulic module use and installation instructions
- Systempro Control unit use and installation instructions
- Climapro2 RF programmable Room thermostat use and
installation instructions
- Wireless outdoor sensor installation instructions
- Accessories installation instructions (motorized 2 port valve...)
1.3 Explanation of symbols
aDANGER: Risk of injuries.
eDANGER: Risk of electric shock.
bATTENTION: Risk of damage to the appliance or
to its surroundings.
iIMPORTANT: Important information.
1.4 Guarantee registration
We recommend you complete and return as soon as possible
your guarantee registration card (delivered with the hydraulic
module). If your guarantee registration card is missing you can
obtain a copy or record your registration by telephoning the
Glow-worm Customer Service number 01773 596510.
2 System description
2.1 Concept of operation
The hybrid system consists of the following components:
-AGlow-worm Envirosorb 5 heat pump,
- A "Compact" hydraulic module,
- A boiler,
- The Systempro control unit
- A Climapro2 RF wireless programmable room thermostat,
- A wireless photovoltaic outdoor sensor
The following options may be added to the system:
- 2 port valves for zoning,
- A domestic hot water cylinder
The hybrid system’s concept of operation is as follows:
- The home's heat is generated by either the heat pump or the
boiler, dependant on outdoor weather conditions, and the
energy prices paid for gas and electricity.
- The software in the Systempro control unit constantly
monitors outdoor temperature, and the co-efficient of
Performance (COP). The control unit then decides when
to switch between the heat pump or the boiler to maintain
comfort levels, whilst maximising the efficiency of the system.
The switchover point must be determined in accordance with
the respective energy costs (see the "Activation of control unit >
Settings> Energy management" chapter).

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INTRODUCTION
2.2 Example of Installation – Diagram 9 (9.1) : HYBRID COMPACT with 1 low heating temperature
zone (30-40°C) or 1 high heating temperature zone (< 80°C)
Key
1 Heat pump
2 Systempro control unit
3 "Compact" hydraulic module
4 Heat pump electrical supply + protection (This must have it's
own single isolation)
5 Wireless outdoor sensor
6 Domestic hot water cylinder
7 EBUS boiler
8 Domestic hot water cylinder 2 port valve
9 Climapro2 RF programmable wireless room thermostat
10 Heating circuit (UFH shown, but can be underfloor or
radiators)
11 Overheating safety (if underfloor heating)
12 Heating circuit 2 port valve
13 Glycol PRV discharge
14 Heat pump circuit filter (not supplied)
A Heat pump circuit return
B Heat pump circuit flow
C Cold water supply
D Domestic hot water flow
E Boiler circuit flow
F Boiler circuit return
G Heating circuit flow
H Heating circuit return
I Heat pump circuit safety valve discharge
iRefer to the chapters “Hydraulic connection” and
“Electrical Connection” to connect the system.
iDHW components only necessary with sealed
system or open vented installations. Hot water
production can be via a combi boiler instead.
bThis diagram shows the case of an installation with
a single zone low temperature heating floor (= outlet
temperature < 40°C).
EBUS
B
A
EF
I
230V
D
C
G
H
2
1
3
4 8
5
7
6
11
9
10
14 13 12

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INTRODUCTION
2.3 Example of Installation – Diagram 9 (9.2) : HYBRID COMPACT with 2 low heating temperature
zones (30-40°C) or 2 high heating temperature zones (< 80°C)
14 2 port valve "heating zone 1"
15 Overheating safety (if underfloor heating)
16 Glycol PRV discharge
17 Heat pump circuit filter (not supplied)
A Heat pump circuit return
B Heat pump circuit flow
C Cold water supply
D Domestic hot water flow
E Boiler circuit flow
F Boiler circuit return
G Heating circuit flow
H Heating circuit return
I Heat pump circuit safety valve discharge
Key
1 Heat pump
2 Systempro control unit
3 "Compact" hydraulic module
4 Heat pump electrical supply + protection (This must have it's
own single isolation)
5 Wireless outdoor sensor
6 Domestic hot water cylinder
7 EBUS boiler
8 Climapro2 RF programmable wireless room thermostat "zone 2"
9 Heating circuit "zone 2" (UFH shown, but can be underfloor or
radiators)
10 2 port valve "heating zone 2"
11 Domestic hot water cylinder 2 port valve
12 Climapro2 RF programmable wireless room thermostat "zone 1"
13 Heating circuit "zone 1" (UFH shown, but can be underfloor or
radiators)
iRefer to the chapters “Hydraulic connection” and
“Electrical Connection” to connect the system.
iDHW components only necessary with sealed
system or open vented installations. Hot water
production can be via a combi boiler instead.
bThis diagram shows the case of an installation with a
dual zone low temperature heating floor
(= outlet temperature < 40°C).
Zones must be same temperatures.
EBUS
G
H
B
A
EF
I
230V
D
C
2
1
3
411
5
7
6
8
9
10
14
15
12
13
17 16

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INTRODUCTION
2.4 Example of Installation – diagram 9 (9.3) : HYBRID COMPACT with 3 low heating temperature
zones (30-40°C) or 3 high heating temperature zones (< 80°C)
15 Climapro2 RF programmable wireless room thermostat "zone 1"
16 Heating circuit "zone 1" (*)
17 2 port valve "zone 1"
18 Overheating safety (if underfloor heating)
19 Glycol PRV discharge
20 Heat pump circuit filter (not supplied)
A Heat pump circuit return
B Heat pump circuit flow
C Cold water supply
D Domestic hot water flow
E Boiler circuit flow
F Boiler circuit return
G Heating circuit flow
H Heating circuit return
I Heat pump circuit safety valve discharge
(*) UFH shown, but can be underfloor or radiators
Key
1 Heat pump
2 Systempro control unit
3 "Compact" hydraulic module
4 Heat pump electrical supply + protection (This must have it's
own single isolation)
5 Wireless outdoor sensor
6 Domestic hot water cylinder
7 EBUS boiler
8 2 port valve "zone 3"
9 Climapro2 RF programmable wireless room thermostat "zone 3"
10 Heating circuit "zone 3" (*)
11 Climapro2 RF programmable wireless room thermostat "zone 2"
12 Heating circuit "zone 2" (*)
13 2 port valve "zone 2"
14 Domestic hot water cylinder 2 port valve
EBUS
B
A
G
H
EF
I
230V
D
C
2
1
3
414
5
7
6
10
9
8
11
12
13
17
18
15
16
20 19
bThis diagram shows the case of an installation with
a three zone low temperature heating floor (= outlet
temperature < 40°C).
Zones must be same temperatures.
iRefer to the chapters “Hydraulic connection” and
“Electrical Connection” to connect the system.
iDHW components only necessary with sealed
system or open vented installations. Hot water
production can be via a combi boiler instead.

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INTRODUCTION
3 Safety instructions and regulations
3.1 Safety instructions
eIncorrect installation can cause electric shock or
appliance damage.
• Never disable security devices and do not try to adjust them.
• Be sure to consider the following handling techniques and
precautions:
- Grip the appliance at its base
- Use safety clothing where appropriate, e.g. gloves, safety
footwear.
• Ensure safe lifting techniques are used:
- Keep back straight.
- Avoid twisting at the waist.
- Avoid upper body/top heavy bending.
- Always grip using the palm of the hand.
- Use designated hand holds.
- Keep load as close to body as possible.
- Always use assistance if required.
• Under no circumstances must the user interfere with or
adjust sealed parts.
• When assembling the connections, correctly position the
seals to avoid any leakage of water.
• This appliance contains metal parts. Care should be taken
with regard to edges.
The basic safety instructions must be followed before
attempting to maintain or replace spare parts:
• Stop the appliance.
• Electrically isolate the appliance from the power supply.
• Hydraulically isolate the appliance using the isolation valves
if provided.
• Should you need to replace hydraulic components, drain the
appliance.
• Protect all the electrical components from water while
working on the appliance.
• Use only original spare parts.
• Use only new O-rings and gaskets.
• After having completed work on water carrying components,
check for their tightness.
• When work on the appliance is completed, perform an
operational test and check for safety.
R410A Refrigerant Fluid
bImportant: any action carried out on the
refrigerant circuit must be performed by
qualified authorised personnel.
• Use only R410A refrigerant.
bVenting refrigerating fluid into the atmosphere
is prohibited. The refrigerant must be properly
recovered in a container suitable for recycling.
aThe draining and refilling operations must be
performed in a well-ventilated area and with the
necessary protective equipment (risk of burns).
3.2 Regulations
3.2.1 Statutory requirements
IMPORTANT
Where no British Standards exists, materials and equipment
should be fit for their purpose and of suitable quality and
workmanship.
The installation of this appliance must be carried out by a
competent person in accordance the rules in force in the
countries of destination.
Manufacturer’s instructions must not be taken as overriding
statutory requirements.
Standards
On installing and commissioning the appliance you must adhere to
the technical rules, standards and provisions in effect at the time.
Reminder of existing regulatory acts
- EC regulation No. 20372000 from the 29th of June 2000
This European regulation repeals regulation No. 3093/94
and presents the elimination schedules of CFC and HCFC.
It also deals with the collection of refrigerants, system leaks,
particularly systems containing more than 3 kg of CFC or
HCFC, as well as the minimum level of qualification required
by the technicians.
- EC regulation No. 0842/2006 from the 17th of May 2006
regarding the containment, use, collection and disposal
of the fluorinated greenhouse gases, the labelling and
elimination of the products and equipment containing these
gases, the restriction of use and banning of certain products
from the market, as well as the training and certification of
personnel and companies operating in the activities targeted
by this regulation: refrigeration, air-conditioning, heat pumps
and fire protection systems containing greenhouse gases.
3.2.2 Other regulations
Control of Substances Hazardous to Health
Under Section 6 of The Health and Safety at Work Act 1974, we
are required to provide information on substances hazardous to
health. The adhesives and sealants used in this appliance are
cured and give no known hazard in this state.
The refrigerant used in this appliance is R410a the use of which
is strictly controlled by F Gas regulation EN842/2006.

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INSTALLATION
INSTALLATION
4 System appliance installation
4.1 Recommendations before installing
4.1.1 Heating circuit design
General
The heat transmitters may be low temperature (eg underfloor
heating or high temperature (radiator...).
The pipe sections are to be determined using a flow / pressure
curve (refer to the chapter "Activating the control unit" ►
Commissioning ►Heating circuit adjustment"). The distribution
will be determined by the flow corresponding to the power
actually required, regardless of the maximum power that can be
provided by the installation’s generators.
bWe recommend that you allow for sufficient flow
to ensure that the temperature difference between
the flow and the return is equal to 7 K for floor
heating and 15 K for radiators.
bMake sure the heating circuit water flow is greater
than 900 l / h.
Installation pipework must be designed and installed to ensure
venting of air from the system is possible.
bTRVs must be fitted on all radiators, with the
exception to reference rooms.
The total volume of water for the heating circuit depends,
among other factors, on the cold static load of the boiler’s
expansion vessel.
iThe heating system volume should be calculated to
ensure that the expansion vessel is suitable, it may
be necessary to add an additional vessel.
- In GB, Guidance on vessel sizing is also given in the current
issue of BS5449 and BS7074 Part 1.
iIn the event of insolating the boiler, the boiler
expansion vessel will also be isolated from the
heating circuit.
In such an event, adopt the necessary precautions.
It is recommended that a drainage valve be installed at the
lowest point of the installation.
- Drain taps shall be to the current issue of BS2879.
• Install the following components in the return of the heating
circuit (not supplied):
- a heating filter
- a ¼ turn shut-off valve,
- an air separator (if necessary),
- an anti-sludge filter (if necessary).
• In the case of a heated floor, install a manual reset overheat
safety device (55°C) on the heating circuit flow (refer to the
Chapter 2 - System description). Connect the overheating
safety device to the boiler power supply.
Water treatment
Existing system- It is essential that prior to installing the new
appliances the system is thoroughly flushed.
New system- For optimum performance after installation, the
appliances and its associated central heating system should
also be flushed.
Flushing shall be carried out in accordance with BS 7593, a
chemical cleanser can be used either Sentinel X300, X400 or
Fernox F3 are suitable.
It is recommended to flush existing systems first before fitting
the new appliances.
• Ensure all cleanser is removed from the whole system before
adding an inhibitor.
For long-term corrosion protection after flushing, an inhibitor
suitable for stainless steel heat exchangers can be used. Either
Sentinel X100 or Fernox F1 inhibitor can be used.
The module is suitable for use on systems using softened water.
4.1.2 Heat pump circuit design
Installation pipework must be designed and installed to ensure
venting of air from the system is possible.
bMake sure the circuit’s water flow corresponds
to the appliance’s nominal water flow.
• Install the following components to the hydraulic module, in
the direction of the heat pump (not supplied):
- a filter,
- a ¼ turn shut –off valve on each side of the filter,
• Install a ¼ turn shutoff valve in the flow of the heat pump.
iIn order to avoid the transmission of vibrations to
surrounding structures, use hoses for the hydraulic
connections at least 1 metre from the heat pump.
bInsulate the pipes with an UV- and high-
temperature-resistant insulation.
4.1.3 Domestic hot water circuit design
Water pressure
The maximum working pressure of the domestic hot water
circuit is 10 bar. If the cold water supply pressure exceeds this,
then a pressure-reducing valve must be fitted in the supply to
the boiler.
‘Hard’ water areas
In areas where the water is ‘hard’ (i.e. more than 200 mg/L
of calcium carbonate), it is recommended that the hot water
setting is reduced and that a scale reducer is fitted, refer to the
manufacturer’s instructions or consult the local water company
for additional advice.

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INSTALLATION
4.2 Mounting
iInstall the Systempro control unit near the hydraulic
module to facilitate system commissioning.
• Consult the corresponding installation manual and install the
following elements:
- the heat pump,
- the hydraulic module,
- the boiler,
- the Systempro control unit,
- the Climapro2 wireless room thermostat,
- the wireless outdoor sensor.
5 Hydraulic connection
• Take care to clean the pipes before assembly removing any
debris or burrs. Grease and oils may need to be removed
they are not possible to remove by cleansing and flushing.
Foreign bodies in the system may enter the appliance and
interrupt its operation.
• Do not use any solvent products, due to the risk of damaging
the circuit.
• Only use original seals supplied with the appliance.
• Check that there are no leaks. Repair if necessary.
5.1 Heat pump circuit
• Comply with the values given in the table below when
making the hydraulic connections of the heat pump circuit.
Linear distance (without elbows or
additional pressure drops) Min. diameter of tubes to
be installed
≤20 m Ø ¾"
≤30 m Ø 1"
5.1.1 Connection to the heat pump
bInsulate the pipes with an UV- and high-
temperature-resistant insulation.
1m min.
4
2
1
3
5 6
7
8
key
1 Heat pump flow circuit ¼ turn shut-off valve in the direction of
the building (not included)
2 Return circuit ¼ turn shut-off valve in the direction of the heat
pump (not included)
3 Return circuit hose in the direction of the heat pump (not
supplied)
4 Cap
5 Return connection (Ø1 ") to the heat pump
6 Flow heat pump connection (Ø1 ") to the building
7 Flow heat pump circuit hose in the direction of the building
(not supplied))
8 Insulation (not supplied)
• Remove the protection caps (4) located on the connections.
• Connect a hose (3) and a shut-off valve (2) to the return
connection (5) to the heat pump.
• Connect a hose (7) and a shut-off valve (1) to the flow heat
pump connection (6) in the direction of the building.
5.1.2 Connection to the hydraulic module
bInsulate the pipes with an UV- and high-
temperature-resistant insulation.
6
4
5
7
1
2
3
Key
1 Insulation (not supplied)
2 Flow heat pump circuit to the building
3 Flow heat pump connection (Ø1 ") to the building
4 Return connection (Ø1 ") to the heat pump
5 Heat pump return circuit
6 Filter (not supplied)
7 Return circuit ¼ turn shut-off valve in the direction of the heat
pump (not included)
• Install a filter to the circuit returning to the heat pump. Install
it between the 2 shut-off valves in order to be able to remove
it from the circuit and clean it periodically.
• Connect the flow heat pump circuit (2).
• Connect the return circuit (5) to the heat pump.

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INSTALLATION
5.1.3 Removal of condensate
When the heat pump is operational, it will produce condensation
that needs to be drained off.
1
2
3
A
1
3
2
B
Key
A Configuration with inclination to the left
B Configuration with inclination to the right
1 Heat pump
2 Plug
3 Drainage elbow
• Insert the drainage elbow (3) and pipe into the correct
opening depending on the angle of the heat pump.
• Seal off the other opening with the supplied plug (2).
5.2 Boiler circuit
5.2.1 Connection from the hydraulic module to
the boiler
iMake the connection limiting the load losses to a
minimum (the circuit should be as short as possible,
avoid bends and narrow sections...).
iRefer to the installation manual delivered with the
boiler for domestic hot water system connections.
4
5
1
2
3
Key
1 Flow boiler connection (Ø ¾")
2 Flow boiler tubing (not included)
3 Boiler
4 Return tubing leading to the boiler (not included)
5 Return connection (ؾ") leading to the boiler
• Connect a pipe (4) to the return connection (5) leading to the
boiler.
• Connect a pipe (2) to the flow connection (1) leading away
from the boiler.
• Refer to the boiler instructions to connect the pipes (2) and
(4) to the boiler.

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INSTALLATION
5.2.2 Connection of the domestic hot water
cylinder (option)
• Refer to the instructions supplied with the 2-way valve
and the domestic hot water cylinder for their hydraulic
connections to the boiler circuit.
5.3 Heating circuit
5.3.1 Connection from the hydraulic module to
the heating circuit
iMake the connection limiting the load losses to a
minimum (the circuit should be as short as possible,
avoid bends and narrow sections...).
7
6
1
3
4
2
5
Key
1 Heating circuit
2 Flow heating tubing leading to the hydraulic module (not
included)
3 Return heating circuit ¼ turn shut-off valve leading to the
hydraulic module (not included)
4 Return heating circuit filter leading to the hydraulic module
(not supplied)
5 Flow heating connection (Ø ¾") leading to the hydraulic
module
6 Return heating connection (Ø ¾") leading to the hydraulic
module
7 Return heating tubing leading to the hydraulic module (not
included)
• Connect a pipe (2) to the return connection (5) leading to the
hydraulic module.
• Connect a pipe (7) to the flow connection (6) leading away
from the hydraulic module.
• Connect the pipes (2) and (7) to the heating circuit.
6 Electrical connections
eIncorrect installation can cause electric shock or
appliance damage. The electrical connection of
the appliance must be made only by a qualified
engineer.
The appliance must be connected directly to an accessible,
fixed, switched, electrical outlet.
The manufacturer declines any responsibility for damages to
persons or others caused by the incorrect installation of the
appliance earthing. This includes failure to comply with current
standards.
Electrical components have been tested to meet the equivalent
requirements of BSEN 7671 and the BEAB regulations.
Main board
20 mm max.
12
Key
1 Electrical wires
2 Insulation
When you connect the electrical wires to a connector on the
electronic board:
• Maintain a maximum distance of 20 mm between the
connector and the outer insulation.
• If using single core wires are used ensure that they are
wrapped together in an insulating sheath.
6.1 Heat pump
The cables connecting the isolator and the heat pump must be:
- suitable for a fixed installation.
- weather resistant.
- equipped with wires adapted to appliance’s power rating.
• Connect the heat pump to an electrical panel via an
independent protection system (20A differential breaker with
at least 3 mm between each contact).
Additional protection may be required during installation to
ensure overvoltage category II.

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INSTALLATION
6.1.1 Access to main board
B
A
2
1
Key
1 Handle
2 Box
• Remove the box (2) by pulling it toward you using the handle
(1).
6.2 Electrical wiring
eInsert the Ebus 24V cable and 230V power cable
in different casings.
B
A
5
4
3
2
1
6
Key
1 230 V supply connection terminal block
2 Ebus connection terminal
3 Clamp for Ebus cable
4 Clamp for 230 V power cable
5 Access hatch to electrical connections
6 Access hatch screw
• Remove the screw (6) from the access hatch (5).
• Open the access hatch (5).
Ebus Connection
• Connect a 2 x 0.75 mm ² cable to the heat pump’s BUS
terminal (2).
• Pass the cable through the cable clamp (3).
• Connect the Ebus cable to the Systempro control unit.
• Tighten the clamp.
230V Connection
• Connect a 3 x 2.5 mm ² cable to the heat pump’s power
terminal 230V (1).
• Pass the cable through the cable clamp (4).
• Connect the heat pump’s power cable to the installation’s
electrical panel: single-phase network 230V + neutral + earth.
• Close the access hatch with the screw (6).
• Tighten the clamp.
6.3 Hydraulic module
NTC1REL1
A
A
B
1
2
1
3
4
3
Key
1 Pump cable
2 Pump cable clamp
3 Flow heating temperature sensor cable
4 Flow heating temperature sensor cable clamp
Component Voltage (cable section)
Pump 230 V (3 x 0.75 mm²)
Temperature sensor 3.3 V (2 x 0.34 mm²)
• Pass the pump cable (1) through the cable clamp (2).
• Connect the cable (1) to the REL1 terminal in the Systempro
control.
• Tighten the clamp (2).
• Pass the temperature sensor cable (3) through the clamp (4).
• Connect the cable (3) to the NTC1 terminal in the
Systempro control.
• Tighten the clamp (4).

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INSTALLATION
6.4 Boiler
• Consult the installation manual supplied with the boiler in
order to connect the boiler to the electricity circuit.
6.5 Systempro control unit
• The electrical installation in the dwelling must permit the
power supply to the equipment to be isolated by a double
pole isolation switch and be fused. The double pole isolation
switch must incorporate a gap of 3mm between the contacts.
• Use a power cable suitable for the mains connection,
minimum 0.75 mm. If the cable is damaged, it must be
replaced by a qualified engineer.
6.5.1 Wiring to the Systempro control unit
D
C
B
E
A5
1
2
3
4
Key
1 230 V power cable
2 Break out tab
3 Anti-tamper connection
4 Power connection
5 Control unit
• Gently remove the break out tab (2) from the control unit with
pliers (A).
• Connect the control unit following the order (B) to (D).
• Pass the power cable (1) through the anti-tamper connector
(3).
• Connect the power supply to the 230 V connector (4)
following the instructions given on the connector.
• Tighten the power cable (1) in the anti-tamper connector (3).
6.5.2 Internal connection
230V connection (High voltage)
13
LN
230V~
13
LN
REL1
13
LN
REL2
13
LN
REL3
12
LN
REL4
12
LN
REL5
12
LNIN1
321
Key
1 230 V connector (3-pin: earth / neutral / live)
2 Connectors (3 pins: earth / neutral / live): REL1, REL2 and
REL3
3 Connectors (2 pins: live / neutral): REL4, REL5 and IN1
24V connection (Low voltage)
12
21
OUT1
12
21
OUT2
12
21
OUT3
12
21IN2
12
21IN3
12
21
NTC1
12
21
NTC2
12
21
NTC3
12
21
NTC4
12
-+
EBUS
12
-+
EBUS
12
-+
EBUS
21
Key
1 Connectors (2 pins) OUT1, OUT2, OUT3, IN2, IN3, NTC1, NTC2,
NTC3 and NTC4
2 EBUS connectors (2 pins)

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INSTALLATION
6.5.3 System connection
• Refer to the table below for the wiring of the systempro.
- Diagram 9 (9.1) : HYBRID COMPACT with 1 low heating
temperature zone (< 40°C) or 1 high heating temperature
zone (< 80°C)
Key Description Cable min.
230V~ Control unit electrical supply 3 x 0.75 mm²
REL1 Pump of the hydraulic module 3 x 0.75 mm²
REL2 DHW cylinder 2 port valve (*) 3 x 0.75 mm²
REL5 Heating circuit 2 port valve 2 x 0.75 mm²
IN1 DHW cylinder thermostat (*) 2 x 0.75 mm²
NTC1 Heating flow thermistor of the hydraulic
module 2 x 0.34 mm²
NTC2 DHW cylinder thermistor (*) 2 x 0.75 mm²
EBUS EBUS connection of the heat pump 2 x 0.75 mm²
EBUS EBUS connection of the boiler (respect the
polarity +/-) 2 x 0.75 mm²
(*) Not applicable for combi installations
- Diagram 9 (9.2) : HYBRID COMPACT with 2 low heating
temperature zone (< 40°C) or 2 high heating temperature
zone (< 80°C)
Key Description Cable min.
230V~ Control unit electrical supply 3 x 0.75 mm²
REL1 Pump of the hydraulic module 3 x 0.75 mm²
REL2 DHW cylinder 2 port valve (*) 3 x 0.75 mm²
REL4 Heating circuit 2 port valve "area 2" 2 x 0.75 mm²
REL5 Heating circuit 2 port valve "area 1" 2 x 0.75 mm²
IN1 DHW cylinder thermostat (*) 2 x 0.75 mm²
NTC1 Heating flow thermistor of the hydraulic
module 2 x 0.34 mm²
NTC2 DHW cylinder thermistor (*) 2 x 0.75 mm²
EBUS EBUS connection of the heat pump 2 x 0.75 mm²
EBUS EBUS connection of the boiler (respect the
polarity +/-) 2 x 0.75 mm²
(*) Not applicable for combi installations
- Diagram 9 (9.3) : HYBRID COMPACT with 3 low heating
temperature zone (< 40°C) or 3 high heating temperature
zone (< 80°C)
Key Description Cable min.
230V~ Control unit electrical supply 3 x 0.75 mm²
REL1 Pump of the hydraulic module 3 x 0.75 mm²
REL2 DHW cylinder 2 port valve (*) 3 x 0.75 mm²
REL3 Heating circuit 2 port valve "area 3" 2 x 0.75 mm²
REL4 Heating circuit 2 port valve "area 2" 2 x 0.75 mm²
REL5 Heating circuit 2 port valve "area 1" 2 x 0.75 mm²
IN1 DHW cylinder thermostat (*) 2 x 0.75 mm²
NTC1 Heating flow thermistor of the hydraulic
module 2 x 0.34 mm²
NTC2 DHW cylinder thermistor (*) 2 x 0.75 mm²
EBUS EBUS connection of the heat pump 2 x 0.75 mm²
EBUS EBUS connection of the boiler (respect the
polarity +/-) 2 x 0.75 mm²
(*) Not applicable for combi installations
6.5.4 Connection of the 2 port valve
13
LN
230V~
13
LN
REL1
13
LN
REL2
13
LN
REL3
12
LN
REL4
12
LN
REL5
12
LNIN1
When the 2 port valve is connected to REL3:
• Connect the neutral wire (blue) of the valve to the “N” of the
REL3 connector.
• Connect the live wire (brown) of the valve to the “L” of the
REL3 connector.
• Connect the earth wire (yellow/green) of the valve to the
earth of the REL3 connector.
• Electrically insulate the red and grey wires of the valve as
they are not used.
When the 2 port valve is connected to REL4 or 5:
• Connect the neutral wire (blue) of the valve to the “N” and
the live wire (brown) of the valve to the “L” of the REL4 or 5
connector.
• Connect the earth wire (yellow/green) of the valve to the
earth of the REL3 connector.
• Electrically insulate the red and grey wires of the valve as
they are not used.

0020096883_01 - 06/10 - Glow-worm - 15 -
INSTALLATION
Commissioning
• Open all the hydraulic circuits’ valves.
7 Filling the glycol circuit
bWarning! Do not dispose of glycol into drains
and the environment.
bWe recommend that you use propylene glycol
enriched with corrosive inhibitors.
• Mix 1 part propylene glycol with 2 parts water. This
mixture ensures antifreeze protection down to an exterior
temperature of -15 °C.
• Use an antifreeze test kit to ensure accurate dosing.
Ø14
A
B
1
3
4
1
2
Key
1 Air trap
2 Ø 14 mm flat wrench (*)
3 Hose
4 Deposit (*)
(*) Not included
• Connect one end of the hose (3) to the trap (1).
• Insert the other end of the hose (3) into the container (4) in
order to recover any residual brine during the filling of the
circuit.
• Using a flat wrench (2), open the trap (1) a ¼ turn.
1
2
3
4
5
7
6
8
Key
1 Glycol container (*)
2 Filling pump (*)
3 Hose leading to the filling pump output (*).
4 Cap
5 3-way valve with shut-off valve for filling
6 Manometer
7 3-way valve with shut-off valve for filling
8 Hose leading to the filling pump return (*)
(*) Not supplied with the appliance
• In order to drain the glycol circuit after filling, use a fill pump
(2).
• Remove the caps (4) from the valves (5) and (7).
• Connect the filling pump hose (3) to the valve (5).
• Insert the hose (8) into the container and (1) and connect it
to the valve (7).
• Open valves (5) and (7) as shown in the illustration above.
• Start the fill pump (2) and fill the glycol circuit.
• Continue running the filling pump until completely purged of
air (8).
• Close the air trap located on the heat pump.
• Close the valve (7) and ensure the glycol circuit is left with
a pressure of between 1.5 and 2 bars with the aid of the
manometer (6).
• Close the valve (5) and stop the filling pump.
iThe level of glycol may decrease during the
first month following the commissioning of the
installation. It may also vary in accordance with the
outdoor temperature.
Any residue of glycol solution should be kept in an appropriate
container to be re-used for the next filling.
• Ensure any leftover glycol solution is left with the end user
and retained in a safe place.

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INSTALLATION
8 Filling the heating circuit
iIn the case of a multi-zone installation, fill the
heating circuit using the “Filling” mode when
commissioning the control box. “Filling” mode
ensures filling by automatically opening all of the
circuit. Refer to the chapter “Commissioning the
Systempro control unit ►Commissioning ►Filling
the heating circuit".
• For single zone installations (diagram 9.1), please refer to
your boiler installation manual for filling of the heating circuit.
• For mutiple zone installations (diagram 9.2, 9.3) please refer
to chapter "Commissioning ►Filling the heating circuit" for
instructions on configuring the systempro control box for
filling multiple zones.
9 Activating the heat pump
1
Key
1 ON/OFF button
• Switch ON the circuit breaker which is located on the
electrical panel and connected to the heat pump.
• Switch ON the heat pump button (1). Check that the green
LED located on the heat pump’s motherboard is on.
iTo locate the LEDs on the PCB, see the "Wiring
diagram" chapter in the heat pump instructions.
10 Activating the boiler
• Refer to the boiler instructions in order to adjust the boiler.
bEnsure that the maximum heating temperature is
compatible with the installation.
bMake sure the boiler pump is not in permanent
mode.
11 Activating the room thermostat
1
2
3
Key
1 Battery cover
2 Protective cover
3 Room thermostat
• Remove the protective cover (2) located in the battery
compartment following the order (A) to (C).
• The main screen of the room thermostat is displayed.
12 Activating the control unit
aEnsure that the heat pump and heating circuits
have been filled.
eEnsure that all the electrical connections have
been made.
• Switch ON the circuit breaker which is located on the
electrical panel and connected to the control unit.
1
Key
1 Switch On (I) / Off (O)
• Turn on the control unit (1) with the switch (2) in position (I).

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INSTALLATION
iWhen connected for the first time, the installation
menu is displayed.
• Use the buttons to select
a language.
• Press the button to confirm.
• Enter the installer access code 96
with the buttons .
• Press the button to confirm.
12.1 Configuring the installation
• Follow and confirm the steps
prompted by the initial installation
aid.
• Press the button to confirm.
Your system corresponds to diagram
number "9" in the control unit.
• Choose diagram number "9" with the
buttons .
• Press the button to confirm.
Multizone kit' refers to zone valves for
more than one heating zone.
• If so, choose "YES".
• Use the button to confirm and
follow the control unit instructions.
• If this is not the case and the
installation has only one zone, choose
"NO" with the buttons .
• Press the button to confirm.
This screen is only displayed if you
answered “YES” to the previous
question.
• Select number of heating zones
present on the system using the
buttons .
- Z20 kit = 2 heating zones
- Z11 kit = not available
- Z30 kit = 3 heating zones
• Press the button to confirm.
• Using the buttons ,
select DHW cylinder on the screen,
if the option is installed.
• Press the button to confirm.
• Select the corresponding cylinder
type using the buttons .
• Press the button to confirm.
The control unit summarizes your
installation.
• If this is correct, confirm with the
button .
• If it is not correct, press the button
and change the data you
introduced.
• Press the button .

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INSTALLATION
12.2 Wiring summary
eTo check or modify a connection:
• Set the control box switch to the Off (O)
position.
• Set the circuit breaker located on the
electrical panel and connected to the control
box to the Off position.
• Press the button .
Via the screen, you will be asked to
verify, step by step, the connections you
made to the control unit.
• If the connections are correct,
confirm with the button .
• If they are not correct, disconnect
the control unit’s power supply and
complete the necessary wiring as
indicated.
• Once completed, connect on the
control unit’s power supply and
confirm with the button .
Once the control unit has been
reconnected, it returns to the current
control function.
• Press the button .
12.3 "Thermostat / sensor" menu
• Using the buttons ,
select Rmstat/sensor on the screen.
• Press the button to confirm.
12.4 Thermostat(s)
• Using the buttons ,
select Roomstat(s) on the screen.
• Press the button to confirm.
• Using the buttons ,
select the area controlled by the
room thermostat.
• Press the button to confirm.
On the room thermostat:
• Press the button for 7
seconds.
• Enter the professional access code
(96).
• Via the installer menu > select > RF
> pairing.
• Press the room thermostat button
.
The control unit and the room
thermostat display “Connection finished
" on the respective screen.
If the message "Connection failed" is
displayed, press the button and
repeat the operation.
• Repeat these operations for each
room thermostat (the zone number
is displayed on the thermostat at the
end of pairing).
• Press the button twice.
12.5 Outdoor sensor
• Using the buttons , select
Outdoor sensor on the screen.
• Press the button to confirm.
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