go-e ONwheel User manual

1
EN
User manual
Complete Kit

2
Index
Safety Instructions....................................................................................................................... 3
Speed Control..................................................................................................................... 3
Working with the ONwheel.......................................................................................... 3
Working with the battery............................................................................................... 4
Working with the charger.............................................................................................. 4
Working with the Power Grip (accelerator throttle) .......................................... 5
CE-Declaration of Conformity..................................................................................... 6
Machinery Directive ........................................................................................................ 7
Delivery contents ........................................................................................................................ 8
Included in delivery........................................................................................................... 8
Optional available products.......................................................................................... 9
Mounting and setting up the ONwheel Complete Kit...................................................... 10
Preparation of mounting ................................................................................................ 10
Step 1: Mounting plate fixation ................................................................................... 10
Step 2: Speed Sensor fixation ....................................................................................... 12
Step 3: Battery holder fixation..................................................................................... 13
Step 4: Laying the Power Button cable..................................................................... 13
Step 5: PAS Sensor - magnetic ring/magnetic disk fixation .............................. 14
Fixation type 1
Fixation type 2
Fixation type 3
Step 6: ONwheel Motor fixation................................................................................. 16
Step 7: Power Button fixation...................................................................................... 17
Step 7-1: Fixation of the optional Power Grip (accelerator throttle)........... 18
Step 8: Insert the battery into the battery holder................................................ 18
Step 9: Initial startup........................................................................................................ 18
Fixation of the ONwheel bag........................................................................................ 19
Use of the ONwheel App............................................................................................................ 20
Setting up a connection with the ONwheel............................................................ 20
Power/Speed control by app......................................................................................... 20
Firmware Updates ............................................................................................................ 21
Manual calibration of tire diameter........................................................................... 21
System Info .......................................................................................................................... 21
Power Button options...................................................................................................... 21
Care and Maintenance................................................................................................................ 22
Loading the battery with the charger........................................................................ 22
Care instructions ............................................................................................................... 22
Troubleshooting................................................................................................................. 23
Technical specifications.............................................................................................................. 25
Warranty ........................................................................................................................ 26

3
Safety Instructions
Speed Control
Working with the ONwheel
The user is responsible that the ONwheel motor may be operated only
within the extent permitted by law regulations in each country. Because
different laws from country to country, it is the responsibility of the user
to obtain information on the legal regulations before using the device.
We expressly point out that the activation of a higher power/speed than
the preset 25 km/h and 250W, is the responsibility of the user and may
only be done in accordance with the legal regulations in each country.
CAUTION - RISK OF INJURY!
The ONwheel has moving parts that can cause injury if used improper-
ly. Never touch the ONwheel Motor in switched-on state. Take extra
care that you don’t put your hands or other body parts between the
tires and drive roller, as this can lead to serious injuries.
Note that the ONwheel is not suitable for children under 12 years and for children’s
bicycles.
Make sure, that nothing can be wedged between the ONwheel motor and the rear
tire, objects falling down from your bike, clothing or other subjects, as this could
lead to blockage of the rear wheel.
Make sure that the motor swing is always free to move and no objects can become
wedged therein. A blocked motor swing may have the consequence that the engine
can’t be detached from the rear tire and it can lead to a fall in the worst case.
Please don’t attach/detach the ONwheel motor to/from the mounting plate when
the battery is switched on. Switch off the battery everytime when the ONwheel is
not in use.
Keep the ONwheel Complete Kit always out of reach of children.

4
Working with the battery
ATTENTION!
Please never let the ONwheel unattended in switched-on state.
Keep and load the battery out of the reach of children and store it frost-free and in a
dry place. Don’t expose the battery to greater heat.
Don’t use a damaged or dead battery. The battery is declared dead if the capacity
can’t reach more than 70% of the previous capacity. Usually that is the case after
about 900 – 1,000 charge cycles.
ATTENTION!
Don’t open the battery housing under no circumstances. The battery
consists of Li-Ion battery cells, as well as electronic components for
controlling of charge and discharge. Opening or damaging of the bat-
tery housing may cause short circuits and could lead to inaming of the
battery cells.
Damaged or dead batteries are not allowed to be thrown away into
household garbage. Please contact your local trash management for
proper disposal or send the battery back to us, so that we can dispose it
accordingly.
Working with the battery charger
Keep the battery charger in a dry place. Don’t expose the battery charger to tem-
peratures over 80°C. Take care, that the cables are stored kink free. Before every
startup, make sure that no cables are damaged. Damaged cables have to be replaced
immediately.
The battery charger is suitable for an input voltage of 110V – 230 V at 50 – 60 Hz
and the maximum output voltage is 25,2 V.
Use the battery charger only for the charge of the ONwheel battery. The charging
of other appliances or batteries may lead to unwanted damage and fire.

5
Working with the Power Grip (accelerator throttle)
First mount the Power Grip (accelerator throttle) as described in the Step 7-1: Fixa-
tion of the Power Grip (accelerator throttle).
For the use of the Power Grip you have to set the power level 0 on the Power But-
tons. Then remove the protecting cap from the 3.5mm jack socket at the left side of
the Power Buttons and connect the Power Grip cable.
Your bike has to reach a speed of 6 km/h for the start of the ONwheel motor and
for the use of the Power Grip. With the help of the Power Grip you can regulate the
speed of your bike smoothly up to your set maximum speed. (standard – 25 km/h)
The driving of your bike only with the Power Grip (accelerator thrott-
le) without pedaling, is not allowed in the most countries because of
legal reasons. Please inform yourself exactly, before you activate this
special setting in the go-e ONwheel app.

6
CE-Declaration of Conformity
Report: MP16G529 (25.05.2016)
Harmonised Standard: EN 15194:2009+A1 (November 2011)
EMC-Emission and immunity (Chapter 4.2.5.1 and Chapter 4.2.5.2)
Test object
Name/Type: ONwheel
Manufacturer: go-e GmbH
Industriestraße 19
A-9560 Feldkirchen i.K.
Serial number: OW-01-16-V3
Manufacturing date: 04.2016
Short description / function / components
The test object (DUT) is an auxiliary drive for bicycles as pedelec version. The motor is desi-
gned for retrotting and is mounted in place of the bicycle kickstand.
Motor:
Nominal torque: 4Nm
Nominal capacity: 600W
Nominal current/-voltage: 22,2 V
Battery:
Lithium-Ion: 22,2 V / 200Wh
Control electronics:
ATmega 16mHz
Mosfet 18kHz motor control
Examination carried out by:
FH Kärnten
EMV Mess- und Prüabor
Warmbader Straße 5
A-9500 Villach EMV-MESS- UND -PRÜFLABOR Testing center-Nr.: 185
Signed for and in behalf of:
.............................................................
Place and date
...............................................................................................
Frank Fox, CEO, go-e GmbH
25.05.2016,
Feldkirchen i.K.

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Machinery Directive
At the beginning of 2010 the European Commission has conrmed that cycles with
pedal assistance, equipped with an auxiliary electric motor, are just allowed to have
a maximum continuous rated power of 0.25 kW, which is progressively reduced
with increasing speed and by reaching a speed of 25 km/h or sooner or if the cyclist
stops pedaling, the motor gets interrupted. This falls under the scope of Directive
2006/42/EC (Machinery Directive).
This Directive contains a list of the essential health and safety requirements in
connection with the design and construction of machinery, i.e. pedelecs. Vehicles
may only be placed on the market and/or put into service if they meet these require-
ments.
Since the ONwheel represents an incomplete machine in the sense of the Machi-
nery Directive 2006/42/EC, it is the responsibility of the bicycle operator to ensure
that the equipment guidelines, in accordance with DIN EN 15194, are kept with the
mounting onto the bicycle and with the use of electrically powered bicycles.

8
Delivery contents
Included in delivery
1 x ONwheel motor
1 x ONwheel bag
(for the ONwheel motor)
1 x ONwheel
battery
1 x ONwheel
battery charger
2 x battery holder keys
2 x allen screw
16mm x 5mm
4x cross-headed screw
7mm x 2mm
ODER
1 x ONwheel
battery holder
Magnetic ring + plastic adapter
(Fixation on the chainwheel)
Magnetic disk + holding ring
(Fixation on the left pedal side)
5x zip tie
Fixation type 2 | Fixation type 3
1 x allen screw
26mm x 10mm
1x serrated lock
washer 1x mounting plate
PAS - Sensor
battery
connector plate
Power Buttons
Speed Sensor Speed Sensor
magnet
09 09-1
10 10-1
06
06-3
06-2
04-1
07
08
08-1
11
01
01-1
01-2
06-1
02 02-1
03
04
05
Fixation type 1
1 x allen screw
12mm x 2mm
03-1

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Optional available products
1 x cross-headed screw
18mm x 5mm
1x Bowden cable plates
Power Grip (accelerator throttle)
+ corresponding grasp Bowden cable plates
go-e Allen key set go-e Smartphone bag
Optional mounting set
12
12-1
Counter plate
Foam rubber (adhesive) Plastic plate
13
14
15 15-1
13-1
1x serrated lock
washer
1 x allen screw
55mm x 10mm
16
16-1
1 x allen screw
18mm x 4mm
1 x sleeve nut
12mm x 4mm
14-1
14-2

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Mounting and setting up the
ONwheel Complete Kit
Step 1: Mounting plate fixation
You need following tools for mounting:
Preparation of mounting
If available, first remove your kickstand
from the kickstand mounting plate
[P01], which is situated between the
bottom bracket and the rear wheel.
Screw on the mounting plate 01, with
the cables aligned into the driving
direction, with the Allen screw 01-1
and pinned serrated lock washer 01-2
onto the bottom side of your kickstand
mounting plate. [P02] Please take care
that the mounting plate 01 is mounted
twist-free.
Before installation, we recommend a thorough cleaning of your bicyc-
le, in particular the areas which are intended for the mounting, such as
the bicycle frame and the chain rings.
Allen key 8mm
Allen key 6mm
Allen key 4mm
Allen key 3mm
Allen key 2mm
Cross-tip screwdriver
Charge the battery full with the provided battery charger. Please note,
that the full capacity is reached after the first 4 – 5 charge cycles. You
can find more information in the Care and Maintenance section.
P01