Afikim BreezeIV User manual

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WARNING
Read the User’s Manual carefully before operating the BreezeIV.
If you do not fully understand any part of this Manual,
please contact your dealer or any of our Service.
Read this manual step by step
Centers - as injury or damage may occur from misuse!
WARNING
Electromagnetic Interference (“EMI”) can cause powered vehicles
to
behave erratically, which could be dangerous to the user.
For your safety and protection, it is IMPERATIVE that you take
time to read Chapter 6 (“EMI WARNING”) before operating the
BreezeIV.
Serial Number and Manufacturer’s data are fixed to the top of the
Batteries Cover near the Manual release Lever (subject to change
as per local ordinances).
CE CERTIFICATION
The Afikim Electric Vehicles Ref. Registration Number with the
Competent Authority (UK)
is: CA 000292.
Our Authorized Representative with the Competent
Authorities is:
MEDES LTD.POB 231
Stanmore, Middlesex, HA7 4YA, England
TEL/FAX: [phone]
Date: June 2004
Edition: 01
Revision 03
Products: Breeze IV

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CONTENTS
CHAPTER 1 - OVERVIEW OF THE BreezeIV–Main Features: 3
WARRANTY 4
1.1 SAFETY INSTRUCTIONS 5
WARNING !!! 7
1.2 GENERAL DESCRIPTION OF THE BreezeIV 8
1.3 TECHNICAL SPECIFICATIONS 11
CHAPTER 2 –ADJUST. & OPERATING INSTRUCTIONS 13
CHAPTER 3 - MAINTENANCE 24
CHAPTER 4 - CHARGING 26
CHAPTER 5 - TROUBLESHOOTING AND FAULT REPAIR 28
CHAPTER 6 - EMI WARNING 32

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CHAPTER 1 - OVERVIEW OF THE BreezeIV –Main Features:
Congratulations on choosing the BreezeIV as your electrically
powered Scooter.
The BreezeIV is a 4 wheel scooter for Elderly and Disabled persons,
Fun and Sport.
Scooter classification: Class C with according to EN12184 .
The BreezeIV is designed to a Maximum occupant mass of 160 Kg
(352lbs) .
The BreezeIV is an outdoor scooter designed to work at normal
environment conditions from very cold areas of (-30ºC) and up to very
hot areas up to (+45ºC).
The BreezeIV will operate in light splashing rain, But it is not
recommended to use the BreezeIV at heavy rain conditions for long
period.
The BreezeIV is easy to operate. The relatively large wheels enable
driving on unpaved roads, over rough terrain and to overcome
obstacles as high as 5” (12 cm).
The recommended pressure to inflate the tires is 35psi .The BreezeIV
can climb slopes up to 21% (11.85º).
The braking system stops the BreezeIV smoothly and a short
distance after the Operating Lever is released.
The BreezeIV is equipped with both Front and Rear Shock Absorbers
to give the user the most comfort and soft driving, even when using
the vehicle at terrain roads.
A standard hand brake is also provided for backup.
The Seat is spacious, comfortable and can be rotated for easy access
(standard Seats) and adjusted forward/reverse up/down for most
fitness to the user.
All controls are conveniently located on the tiller and handlebar and
are simple to operate.
Under normal conditions the BreezeIV can travel approximately 40
km (26.7 miles) before the batteries require recharge.
After reading through all this manual, before start using the BreezeIV,
do a visual check through the all parts of the vehicle, to make sure
that no external damage has been occur to the vehicle while
transportation. In any case you are not sure call your dealer and ask
for an explanation.
The BreezeIV is developed to use dry or gel batteries only.
Please see Figure No. 1 for detailed specifications.

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WARRANTY
AFIKIM ELECTRIC VEHICLES strives continuously to
improve its products, their quality and reliability in an incessant
effort to ensure its customers’ satisfaction as well as its place on
the market.
Warranty for the BreezeIV is subject to your local distributors
warranty.

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1.1 SAFETY INSTRUCTIONS
1. Please note and strictly adhere to the following Safety Instructions.
Additional Warnings and Notices are printed in this User’s Manual; it is
imperative that you read carefully all chapters of this Manual before
operating the BreezeIV.It is also advisable to refresh your memory by
re-reading this Manual periodically.
2. Get acquainted with the BreezeIV and its operational features before
driving it.
3. Drive slowly (Place Speed Selector in position “1/2”) until you get used
to the BreezeIV, to its various functions, safety features, and to its
braking capabilities and limitations.
4. Watch carefully for pedestrians and drive your BreezeIV accordingly. In
crowded areas always drive with the Speed Selector at Low Speed
(position “1/2”).
5. Drive only where permitted according to all applicable local laws and
ordinances.
6. Never remove any of the BreezeIV safety parts like Fenders ,Plastic
Covers or Emergency Brake lever .
7. NEVER Remove any of the WARNING Labels . If any of the Warning
labels is removed , got wear , painted etc. ask your dealer to supply you
a new labels .
8. Never put your hands, fingers , legs into any moving parts or under any
protection cover , since moving parts are under covers and heated
surfaces as well .
9. Do not release the Manual or Electrical Release Lever of the
Electromagnetic Brake when the BreezeIV is on a slope.
10. Never load the BreezeIV total loads (User weight and all other loads
combined) more than 160Kg (352lbs) .
11. The load in the Rear Basket should not exceed 20kg (44 lbs).
12. Never inflate the BreezeIV tires more than recommended on the tires by
the manufacturer.
13. The BreezeIV is designed and built to carry ONE person only on the
Single Seat model.
14. Never operate it with an additional person on board, not even a child.
15. Do not change the Speed Selector position while driving.
16. NEVER use the BreezeIV for climbing up or riding down stairs.
17. If for any reason the BreezeIV does not stop when you release the
Operating Lever, or stopped after longer distance than regular or higher
than 3 meters (level surface) , immediately use the Hand Brake to stop
the BreezeIV and turn the Main Key Switch to “OFF”. Contact your
dealer immediately.
18. NEVER use a hose for cleaning. This may severely damage the power
and electronic components. Use only a damp cloth and mild detergent.
19. Do not use the BreezeIV neither at heavy rain or extreme humidity

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conditions nor at temperatures below (-30ºC) or above (+45ºC).
20. Never try to go an obstacle that is more than the maximum
recommended slope angle and curb climbing in the specification sheet.
21. The seat weight is 15 Kg (33lbs). Each battery weight 20 Kg (44lbs) and
more. Be careful when lifting the seat and the batteries. See instruction
for lifting in Chapter 3: Maintenance and Chapter 5: Repair and
troubleshooting. Keep lifting with your Knees/legs and not loading
your Back.
22. When adjusting/folding the seat back , armrest , seat sliders (forward /
reverse), tiller distance and as well when squeezing the speed lever or
hand brake , always be carefull that your hands and fingers will not be
traped between any of the adjusting parts .
23. If the WARNING Led start flashes while driving , your motor exceeded
too high temperature , you should stop the BreezeIV and let the motor
cool for a while.
24. If the BreezeIV is involved in any kind of an accidents that part are
damaged, it is necessary to check the vehicle by qualified technician
before go on using it.
25. Batteries contain lead and acid , and should be disposed only to a
proper disposal
26. When driving always make sure , that the backrest is in most upright
position .
27. When climbing an Obstacle drive always so that the BreezeIV Front is
toward the Obstacle .
28. Be ware from trapping your fingers in the tiller mechanism , when
adjusting the tiller –Forward / Reverse .
29. Use gel/dry batteries only.

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WARNING !!!
Special care must be taken to prevent children from operating the
BreezeIV .
Always drive carefully , adjust the speed according the limitation of
the road.
Instability problem can arise when performing turns at high speed .
Before making sharp turns , reduce the BreezeIV speed to minimum
to prevent side roll-over.
The BreezeIV is able to go up slope higher than the recommended
safe slope. Do not drive on slopes you are not sure about their
angle. However drive very slowly and prevent side driving on such
slopes.
Never disengaged manually or electrically the electromagnetic
parking brake when the vehicle is on a slope.
The lights of the BreezeIV should be on when visibility is restricted ,
either by day or by night.
Since that your seat upholstery is Fire resistant , do not cover or
replace with other upholstery than an original one.
When removing the Batteries cover Be careful from hot parts .The
Motor , Transaxle, EMB, Electronic cards and Electronic Box might
be wormed , Do not touch them before you make sure about their
temperature.
Pay attention that your fingers will not be pressed between the
squeeze or Brake lever and the Rubber Grip.
The seat weight is 15 Kg (33lbs). keep lifting the seat with your
Knees/legs and not loading your Back.
Hold the Seat in your two hands –one hand on the backrest and a
second hand at the front lower part of the seat and lift the seat up
from its pivot.

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1.2 GENERAL DESCRIPTION OF THE BreezeIV
Note: The numbers in parentheses refer to the parts
illustrated on Figure 1+2.
Handlebars (1)
Your BreezeIV is delivered to you with
right-hand controls.
(Left-hands controls can be setup by your
dealer).
Serial No. (1.2)
Serial Number and Manufacturer’s data
are fixed near the Charging Fuse (2.1C).
Operating lever
(1.3)
Use to control the BreezeIV speed.
Standard is right hand (optional left hand).
Charging Socket
(1.4)
The socket is used to connect the charger
plug for batteries charging. Right hand
side of the Handlebar.
Handlebars
Adjusting Lever
(1.5)
The Handlebar of the BreezeIV is
adjustable Forward and Reverse by
releasing the Adjusting Lever.
Buzzer (1.6)
Front Basket (1.7)
For carrying parcels and personal effects.
Maximum load 5 kg (11 lbs).
Headlight and
Blinkers (1.8)
(A) Road light for dark hours
(B) Blink light for turnings mark
Electric Button to
release the
Electromagnetic
Brake (1.9)
Located on the Handlebar of the
BreezeIV, the Electromagnetic Brake
Release button allows free movement of
the BreezeIV.
To engage just push the button.
To release the brake just leave the button.
Battery Cover (2)
Protect the power unit and electronics.
Fuses (2.1A, 2.1C)
A -Main fuses 70A –Semi Automatic
2.2C –Supply fuse -3A –Semi Automatic
(at the electronics box side)
C –Charge fuse 15A–Semi Automatic
Manual Release
Lever of
Electromagnetic
Brake (2.2)
Located under the seat at the rear right of
the BreezeIV, the Electromagnetic Brake
Manual Release Lever allows free
movement of the BreezeIV. To release or
engage the EMB, Follow the instruction
label near.

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Seat (3)
The BreezeIV Seat is equipped with
folding armrests (3.4) to allow convenient
access to the Seat. The Seat itself can be
rotated to allow easy access.
Seat Forward /
Reverse Lever
(3.1)
The Lever is used to change the seat
position Forward and Reverse , to fit the
driver mostly.
Seat Rotation
Lever (3.2)
The Lever is used to swivel the Seat 45
and 90 degrees in either direction, to ease
the driver's access to the Seat.
Seat Height adjust
The Seat Height can be Adjusted Up /
Down to fit the user Height. This
adjustment can be made by a technician.
Rear Basket (3.3)
For carrying parcels and personal effects.
Maximum load 20 kg (44 lbs).
Hand Rest (3.4)
Use for comfort entrance, Folded.
Floor (4)
Carpet covered. Possible to remove for
cleaning.

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Figure 1
Figure 2

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1.3 TECHNICAL SPECIFICATIONS
MODEL No. :
BreezeIV 4 wheels
Units
Metric
USA
Dimensions
*
Length
Length with turned
Handlebar
145 cm
140 cm
57”
55”
Width
67 cm
26.4”
Folded Height (for
transport: folded handlebar
and seat removed)
~95 cm
33.5”
Ground clearance
12 cm
5”
Seat Height
380-500mm
15-19.5”
Weights *
Total, without batteries
85 kg
187 lbs
Total, with batteries
130 kg
286 lbs
Maximum User Weight
Maximum Weight in front
basket
Maximum Weight in rear
basket
Maximum Total load
(including front and rear
basket load)
160 kg
5 kg
20 kg
160 kg
352 lbs
11 lbs
44 lbs
352 lbs
Batteries weight
~2x20Kg
~2x44 lbs
Seat Weight
15 Kg
33 lbs
Speed **
Forward (Speed selector
in 1 pos.)
Forward (Speed selector in
1/2 pos)
10 km/h
5 km/h
6.2 mp/h
3.2 mp/h
Reverse
5 km/h
3.2 mp/h
Climbing
ability
Maximum slope angle
21%
11.85º
Obstacle climbing ability
12 cm
5”
Tires
Front tire size
3-10”
Pneumatic
Rear tires size
4.00-6”
Pressure (front and rear
tires)
2.33 Bars
35 psi
Batteries ***
Gel/dry batteries only
Dimensions l x b x h
60-70 Ah
280x175x230mm
2x12 V

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Travel
Distance
Fully charged batteries,
level surface, driver 80 kg (
176 lbs)
40 km
26.7
miles
Charger
For charging Lead Acid
Battery
24VDC,
Max.12A
Remarks :
All technical specifications are subject to change without prior
notice.
All dimensions are in round figures.
*Dimensions and weight do not include BreezeIV Canopy.
**The maximum speed can be adjusted by the manufacturer to
allow for lower or higher maximum speed (i.e., max. 12 km/h - 8
mph or max 15 km/h - 9.3 mp/h).
The maximum speed at every country is limited according local
restrictions.
***Deep cycle batteries. Consult your dealer for other sizes.
****A Maintenance Manual will be available.

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CHAPTER 2 - ADJUSTMENT & OPERATING INSTRUCTIONS
(Reference numbers refer to the figures at the bottom of the page)
Adjusting the
Handlebars (1)
Adjust height/ distance of handlebars as follows:
Release the Handlebars Adjusting Lever
(1.5), which secures the handlebars in
place, by pulling the Knob outward.
Release the Knob and insure handlebar
lock.
Seating into the
BreezeIV
Before driving the BreezeIV make sure that the
Charging Plug is disconnected from the Charging
Socket (1.4).
Note: While the Charging Plug is inserted in
the Charging Socket, the BreezeIV cannot be
operated.
Lift the Lever (3.2) upward, rotate the Seat and
raise the Armrest (3.4) to give you easy access to
the Seat.
Adjust the seat Forward Reverse using
the Lever (3.1)
Figure 3

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(Numbers in the table refers to figure no.4)
Key Switch
BreezeIV has a Main Key Switch (1.17) -
located on the backside of the Tiller Box (1).
The Main Key Switch has two positions:
“OFF” - The BreezeIV cannot be driven and
the Electromagnetic Brake is locked.
“ON” - Power is supplied to the BreezeIV.
The Electromagnetic Brake releases
automatically when the Operating Lever is
squeezed.
To operate the BreezeIV, insert the key into the
Main Key Switch and turn it to “ON” (clockwise).
The switch will remain in this position and the
green (5.2) light will be lit.
Remark : Key Switch is used for operating the
BreezeIV , but not for locking .
Automatic Shut Off
When Key Switch is at “ON” position, after a few
minutes (about 20 minutes) without using the
Operating Lever, the control system will be shut
off automatically to save battery energy.
In such cases, to restart control system, turn
Main Key Switch “OFF” and “ON” again.
Battery Status
Indicator
The Battery Status Indicator (5.1) located on
top of the Tiller Box shows you the remaining
capacity of the batteries.
When the indicator shows that mid-half capacity
remains, recharge batteries as soon as
possible.
When the indicator points that to first or second
segment on the left there are only about 5 km (3
miles) to go.
Fault Indicator
The Battery Status Indicator (5.1) is used also
as a Fault indication.
When the Leds are flashing, the number of lit
Leds are the code of the fault . ( See
Maintenance Manual for code definition).

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Forward/Reverse
Selector
The Forward/Reverse Selector (1.10) is located
on the handlebar. Select the desired direction
(as marked). In reverse mode, a warning buzzer
sounds automatically (in certain models only
and subject to local ordinances).
Warning: Do not change Selector position
while the BreezeIV is in motion.
Adjusting the Hand
Brake (1.12)
The hand brake cable mechanism can be
adjusted by an authorized serviceman, dealer or
by any professional authorized to adjust hand
brakes mounted on bicycles or motorcycles.
The Hand Brake is part of your safety
system. DO NOT adjust the Hand Brake by
yourself - get professional assistance!

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Figure 4
(Numbers in the table refers to figure no.5)
Speed Range
Selector
The Speed Range Selector (1.11) is located on
the handlebar. It has two positions:
Mark “1/2”: Low speed –up to 5
km/h(3.2 mph).
Mark “1”: High speed –10 km/h (6.5 mph).

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Do not shift the selector while the BreezeIV is in
motion.
Notes:
1. When driving the BreezeIV inside a building
or in a crowded area, use only position
“1/2” (Low speed).
2. When Low speed - position “1/2” is used ,
the Led (7) will lit.
3. The max speeds 12 and 15 km/h in related
models .
Operating Lever
and Manual Hand
Brake
To start driving, squeeze the Operating
Lever(1.3) gently until you reach the desired
speed.
The speed is directly proportional to the
deflection of this Lever .
To stop - release the Operating Lever (1.3). The
BreezeIV will stop gradually.
Additionally, emergency braking is possible
using the Manual Hand Brake (1.12). Squeeze
Hand Brake (Red).
Panic Brake
The Operating speed lever (1.3) is equipped with
Panic switch which is operated when squeezing
the Speed lever very strongly (higher than 8 Kg
(18lbs). At that condition the BreezeIV will brake
and stop . To reset the driving you need to switch
off, wait 5 seconds and switch on the main key
switch again.
Signaling
Before turning, shift the “Turn Signal Switch”
(1.15), on the Handlebar to the desired direction -
left for left, right for right.
To stop the signal lights just Push the switch knob
forward. This will activate all blinking lights.
While blinkers light are activated, the Right (5.3) /
Left(5.4) Leds signing will operate respectively.
A warning buzzer also sounds (in certain models
only and subject to local ordinances).

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Horn/Buzzer (in
certain models
only)
Push one of the 2 Buttons (1.14) activates the
buzzer.
The buzzer sounds automatically under the
following conditions (subject to change where
prohibited by law):
1. When reversing.
2. When operating the “Turn Signal Switch” (Right
or Left).
Remark : It is possible to change the Buzzer
Functioning by changing a Dip Switch in the front
Board . This have to be made by a trained
technician .
Headlight Switch
Turn on the Headlight with Light Switch (1.13).
This switch activates both the Headlight and the
Rear Lights.
When Lights are activated the Light Led (5.6) is lit.
Hazard Warning
The Hazard Button (1.16) operates all flashing
lights on the BreezeIV. Pushing the button once
turns the lights ON.
A second push turns them OFF.
When Hazard is activated all signaling Leds
(5.3+5.4+5.6) are Flashing.
Charge Inhibit /
Motor overheated
Condition
Indicator (5.9)
When the Vehicle is being charged it is inhibited.
At this condition the Inhibit Led (5.6) lit and no
driving can be done.
Or when the motor is overheated the Led (5.6) will
blink. At this condition it is recommended to stop
the BreezeIV and let the motor cool for a while.

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Figure 5
Parking
After stopping, turn the Main Key Switch to OFF and
remove the key. The ON lights will turn OFF. The
Electromagnetic Brake is engaged (locked).
Note: The Electromagnetic Brake is
automatically locked whenever the Operating
Lever is released and after the BreezeIV stops
completely.
Safe driving
When driving on Ramp , Steep Curbs , Step and
turns drive the BreezeIV very slowly and carefully ,
even consider changing the speed switch (1.11) to
“1/2” position : Low speed .
When going up or down a step always drive the