GOKARTS USA 110GKG-2 Series User manual

SERIES OFF-ROAD KART
USER’S MANUAL
Dear Sir or Madam,
Thank you very much for your choice of this
Off-road Kart.
The Off-road Kart is manufactured according to the
full survey of market demand. We hope that it will bring
you driving pleasure.
Please read the manual carefully before driving
because it will help you learn the basic knowledge of
structure, function, operation and maintenance of the
Kart, which will be of great help for you to keep it in good
condition and drive more safely.
The materials and pictures provided in the Manual
is the latest information made according to the newest
products. There possibly are differences between the
contents in the manual and the actual situation of Kart
as a result of the improvement or changes of the
products. But the user has to operate by the real
situation. The producer preserves the rights revision of
the Manual at any time, with no further information or
notice.
No one can copy, quote or print any part of the
Manual without permission from the producer.
Please contact the dealers if you have any
problems about the kart’s operation and maintenance.
▲ Warning: Drivers and Parents should
read and follow the rules in Section 4 before driving
Off-road Kart, which is about the important events
and safety.
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Contents
1. Brief Introduction to Off-road Kart
2. Main Technical Parameter Table
3. Vehicle Assemblage
4. Important Events and Safety
5. Components and Operation Introduction
6. How to Drive Off-road Kart Properly
7. Maintenance of Off-road Kart
8. Warranty Information
9. Schematic Diagram
1105A
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1. Brief Introduction to Off-road Kart
1.1 Brief Introduction
1. head light 2. Main guard pole 3. Control panel
4.Steer wheel and steer pole 5. Seat assembly 6. Gasoline
tank 7. Basket 8. Brake light 9. Engine assembly
10.Rear frame 11. Rear tire assembly 12. Rear absorber
13. Battery 14. Safety belt assembly 15. Front absorber
16. Front wheel
◆The shape of this Off-road Kart for leisure and
entertainment is new and unique. The frame is welded
with excellent steel pipe, which is high in structural
strength with reliable safety.
◆Front independent suspension and articulated
and complicated shock-absorber in the rear frame are
adopted, which is comfortable and is of great help to
prolong the life of the components of the whole vehicle.
◆Front wheel and rear axle hydraulic disk arrester
is adopted, which has a good effect and easy and soft
operation.
◆This type of karts has taken an engine with high
efficiency and low oil consumption.
◆The electrical system is simple and reliable as
well, which is a leisure and entertainment vehicle based
on good function.
◆Single transmission / multi-gear shifting engine is
adopted in the vehicle, better and convenient customer
in energy usage.
1.2 Engine and Frame Identification Numbers
Engine Identification Number: Please remember
Engine Identification Number for the check when
necessary. The location of Engine Identification Number
is under the output chain wheel of the engine.
Frame Identification Number: Frame Identification
Number is the unique number for all the vehicles and
please make a record for the check when necessary. It is
on the framework under the seat.
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2. Main Technical Parameter Table
110cc
Item Parameters
External
Dimension
L×W×H (mm) 1680×1100×1105
Axle Base (mm) 1330
Weight Dry Weight (Kg) 118
Passenger(s) 2
Engine
Type
Single Cylinder, Four
Strokes,
Wind Cooling
Exhaust (ml) 107
Form of
Transmission
L、N、R or
1、2、3、N、R
Emission control
（When need）
CO：35g/km，
HC+NOx：1.5g/km
Power Highest Speed
(km/h)
50
Tire
Type/Air Pressure
Front 13×5.00-6 MAX:20 P.S.I
Type/Air Pressure
Rear 145/70-6 MAX:24P.S.I
Electrical
System
Battery 12V 9Ah
Safety Fuse 10A
Capacity Oil tank(L) 2.0
125cc
Item Parameters
External
Dimension
L×W×H (mm) 1700×1100×1140
Axle Base (mm) 1330
Weight Dry Weight (Kg) 126
Passenger(s) 2
Engine
Type
Single Cylinder, Four
Strokes,
Wind Cooling
Exhaust (ml) 119.6
Form of
Transmission
L、N、R or
1、2、3、N、R
Emission control
（When need）
CO：35g/km，
HC+NOx：1.5g/km
Power Highest Speed
(km/h)
55
Tire
Type/Air Pressure
Front 145/70-6 MAX:24 P.S.I
Type/Air Pressure
Rear 16×8-7 MAX:24P.S.I
Electrical
System
Battery 12V 9Ah
Safety Fuse 10A
Capacity Oil tank(L) 2.0
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3. Vehicle Assemblage
1. Take off the cover and fixing poles by using
wrench.
2. Take out Steer Wheel and pan head cruciform
slot screws or hexangular flange face screws and install
Steer Wheel on the Steer Wheel fixing base (pay
attention to the place of Steer Wheel, put the front
turning wheels parallel to the rear wheels, let Steer
Wheel with 3 strips up face the rear). Fasten the screw
and put on the cover of Steer Wheel.
3. If it is equipped，put the protective plastic jacket
into the pipe of goods shelf, put the screw bolt backings
into the hexangular flange face screws and then fix the
goods shelf with the backing screw.
4. If it is equipped，put the protective plastic jacket
into the pipe of bodywork, put the screw bolt backings
into the hexangular flange face screws and then fix the
protective pipes with the backing screw.
5. Take the oil tank from the box and fix on the oil
output mouth. Fix oil tank on the supporter by
hexangular flange face screws. Put one end of
non-burning rubber oil-input pipe into the oil-output
mouth. Take off the dust-free cover on the mouth of the
carburetor, put the other end to the input oil mouth on
the carburetor.
6. Take out the hexangular screws and hexangular
flange face nuts and fix the seat.
7. Connect the wires by the plugs and screw nuts
which on the poles of the battery to the corresponding
place (attention: the positive wire connects to the
positive pole of the battery, black wire connects to the
negative pole of the battery). Tighten the screws.
8. Plug in the joints of all lights on proper position.
Check and make sure that every screw is tight and
then you can prepare to use the kart.
4. Important Events and Safety
This Off-road Kart is more than a toy and it will cause
danger if driving improperly. Please abide by the
following suggestions strictly to avoid the injury.
◆ You mustn’t drive at an excessive speed. You
must control the speed properly according to the road
situation, the field of vision, your driving experiences and
your operating conditions.
◆ Keep a proper gap with the other vehicles to
avoid collision.
◆ Please examine the off-road Kart before driving,
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making sure that it is in the condition that safe driving
can be obtained. You can inspect according to the
process and maintenance specified in the Manual and
the explanation attached to the components, making
sure that all the joints are tightened and safe.
◆Before starting the engine, you must make sure
that the driver is on the seat and the vehicle is in the
controllable state.
◆You must drive with defined loading capacity,
with no over-loading driving.
◆Never carry a passenger on a single seat
vehicle. A multi-seats vehicle can only carry defined
number of person, don’t pick up more. And never carry
the persons who is too young to step on the footrest or
unable to grip the armrest.
◆The passenger can only sit on the passenger
seat, never sit on other location and must grip the
armrest tightly during driving.
◆You must put your hands on Steer Wheel all the
time when driving and make sure that the running
direction is under your control.
◆You must abide by the operating procedures
and methods when turning the vehicle.
◆You must practice the low-speed turning before
you conduct the high-speed operation. Please don’t turn
at an excessive speed.
◆You must do warming-up exercises before
driving the vehicle.
Please read the Manual and all the warning notes
carefully before driving and operate by following strictly
the procedures and methods.
◆Don’t lend the kart to anybody that can’t drive it.
◆You mustn’t drive the vehicle on the street,
driveway or sidewalk.
◆You mustn’t drive off-road Kart under the
influence of drink or anesthesia agents because this will
badly reduce you judging ability and cause serious injury
and even death.
◆You must drive on the slippery and steep road
after mastering the skills of driving for it is dangerous to
do so. Attention: driving on the slippery, broken stone or
soft road will prolong the braking distance.
◆You must drive on the strange road slowly and
carefully.
◆You must learn how to drive off-road Kart in a
proper way and a qualified training coach is a necessity.
The driver must be more than 6 years old and of
adequate understanding, intelligence and judging ability
for controlling the driving safely.
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◆You must add petrol to the oil tank before you
drive it for the first time. If it is four-stroke engine, you
must add the engine oil in time according to the
requirement of the engine. Attention: please don’t add
the fuel when the engine is in operation or it is hot. You
must keep the source of heat and the flame away from
the oil tank.
◆You must adopt the tires of size and type
defined in the Manual and keep the tire at the defined air
pressure. The proper air pressure can ensure the
reliable braking and turning.
◆Please don’t change the position and the state
of the components or add any attachments at your will.
◆You mustn’t operate the engine in a closed
environment because end gas from it will be dangerous
to life.
◆It is dangerous for any parts of body or clothes
to touch the engine, noise deadener or any other
revolving parts. Please keep away from them.
◆You must follow the local suggestions and rules
to drive the off-road Kart in helmet and protection
clothes.
◆You must fasten the seat belt when driving, with
no hand, foot or head exposing outside of the vehicle.
◆You must follow the rules and the regulations of
the sports ground or the local authorities when driving
for pleasure.
◆Please don’t drive the vehicle if your body
dimension or health status are not suitable.
◆Please keep the vehicle far away from the
resource of heat and fire if you store it for a short time.
Please empty the petrol in the oil tank if you store it for a
long time. Please store the Manual properly for the
necessary usage.
◆Certain experiences are required to repair and
maintenance the vehicle and all the actions of its kind
must be done under the safe conditions.
5. Components and Operation Introduction
5.1 Location of Components
See Picture 1.1
5.2 Operation of Components
☆Steer Wheel
Steer Wheel is used to control the direction of the
off-road kart, the kart will turn right or left according to
the corresponding operation.
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☆ Braking Pedal
Braking Pedal is operated by left foot. It will work
when step hard forward and the off-road kart will slow
down.
☆ Gas Pedal
Gas Pedal is operated by right foot. It will accelerate
when step hard forward and slow down otherwise.
Braking pedal accelerating pedal
☆ Gear-engaging Device
Backward and slower Gear Forward and faster Gear
Gear-engaging Device
If there is gear-engaging device in your kart, you
must make clear the function and operating ways of
each gear so that you can avoid the danger arising from
the unexpected running.
The back gear device is on the left of the seat.
The gear-operating ways for the engine are as
follows:
When the engine on the neutral, there will be no
output drive, then move the handle forward once, the
vehicle can run faster. It is same principle on
backwardness.
▲Warning：
Attention：You must stop when change reversed
gear.
▲ Warning: You must keep the hands on Steer
Wheel to avoid t
he losing control of the kart when driving the
off-road kart. Otherwise it may cause serious accidents
even death.
▲ Warning: You must be skillful in the operation
and the force Braking Pedal and Gas Pedal when
driving initially Off-road Kart so that you can
control the speed properly especially in the curves
and among the karts.
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☆ Control Panel
☆ Ignition Key
Turn the Ignition Key clockwise to the first gear and
Braking Indicator will be on.
Engine-start ：Electric Start (Ignition Key is on
Control Panel)，you can start the engine by turning
Ignition Key clockwise to the second gear.
☆ Hazard Warning Lamp Switch
If the vehicle is in trouble you may press down this
switch to warn others.
☆ Horn Switch
The horn will be switched on if pressed and off if
loosened.
☆ Seat
You can adjust the location of Seat by moving the
hand lever under the cushion. You can move the hand
lever right and then move to the place necessary and
loosen the hand lever. Attention: please resume the
location of the hand lever.
☆ Oil Tank (Cover)
There is a blowhole on Oil Tank Cover, which
should not be blocked.
Please add the petrol no more than the neck
bottom of oil feeding mouth when adding.
You must fasten Oil Tank Cover after finishing
adding petrol.
☆ Hand Brake
The hand brake of kart is located at the front of the
gear handle. The Kart will be braked if you pull backward
the hand brake when stopped and will be loosened if
you put down the brake.
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6. How to Drive Off-road Kart Properly
6.1 Preparations before Driving
Such preparations are necessary as receiving the
proper training and guidance, checking your off-road
kart and making sure that it is in good condition and
learning the rules of driving safely. You must put on the
protecting equipment, such as helmet and long-sleeve
clothes.
6.2 Vehicle Check before Driving
It is necessary for you to spend few minutes on
checking your off-road kart before driving so that you
can save time and keep safe in the long-way driving.
This include the following items:
a. Adding of engine oil
If you use it for the first time, you must add petrol and
engine oil in it. The petrol number is 93 or above.
You must add oil to the engine in time according to
the using requirement and the engine oil number is: SF
15W/40SF. 0.8L(Summer);SF10W/30SF.0.8L(Winter).
b. Quantity of Petrol
You must add petrol in time if the quantity of petrol is
not adequate so that it will not break down on the way.
You should check the leakage of Oil Tank.
c. Brake
Please check the operation of the brake and adjust
the free path when necessary.
d. Tires
You should check the tightness of the screw bolt
and screw nut, the state and the air pressure of the tires
to see if it is suitable to drive.
e. Accelerator
Please check the accelerator if it can move freely
and if it can resume its position.
f. Ignition Key and Blanket Switch
Please check the joints and plugs if they are tight
and work properly.
g. Screw Bolt, Screw Nut, Fastener
Please check the wheel axles to see if the screw
bolts are tight and to see if the other screw bolts and
screw nuts are tight and reliable. You must make sure
▲ Warning:
Attention: Please don’t add petrol or engine oil
when the engine is running and keep the oil tank
away from the heat resources and
flame
.
▲ Special Attention:
1. The petrol in the oil tank and the engine oil in the
engine have been emptied for the safe transportation.
Before starting, please add petrol and engine oil to the
defined place.
2. If the kart has gear system and you must put the
gear into neutral till the indicator is on (the gear
indicator is in front of the frame) before starting the
engine and then run the kart with the necessary gear.
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that the screw bolts of Steer Wheel is tight and reliable
and the front wheels turn in the same direction of Steer
Wheel freely.
h. The Lower Part of Vehicle and Exhaust System
Please check and clear the dust, plants and the
other foreign substances that will possibly cause fire or
wrong operation.
You must clear all the faults before driving and you
can also ask help from the dealer of franchiser if you fail
to do so.
6.3 Steps of Start the Engine
☆Put the vehicle on the flat place.
☆Put Ignition Key to the location of starting the
engine, with no more than 8 seconds every time.
Please press slightly Gas Pedal and repeat the
above-mentioned steps if you fail to start it for several
times.
6.4 Running-in
The new vehicle must experience the running-in
period before normal use. The running-in period is
during the first 350km traveling distance.
Please don’t run at a too fast speed or even tread
Gas Pedal to the bottom in the first few weeks driving
the new vehicle. The right way to run in the engine will
be of great help for the life and performance. It will be
better to run in the engine at a various revolving speed.
6.5 Driving
You should choose a safe and flat place without any
obstacles and vehicles to conduct the initial driving.
After starting the engine and allowing running for a
moment for warming-up, you can drive by grasping
Steer Wheel, seeing the front ways and treading Gas
Pedal gradually.
6.6 Turning
You should control the speed properly when turning
and it will be difficult to run in the expected direction and
track if you run at an excessive speed.
You should use Gas Pedal and Braking Pedal
properly to ensure the security when turning. And you
should lurch to the turning direction.
6.7 Stop
It will be better for you to choose a flat place to park
the vehicle.
When parking, you should loosen Gas Pedal and
tread Braking Pedal, reducing the speed until it stops.
▲Warning: It will increase the possibility of the
accidents if you don’t check the vehicle and clear the
faults before driving. You should check it according to
the procedures and maintenance in the Manual and
make sure that the vehicle is in good and safe
condition.
▲Attention: You should practice the turning at a
low speed firstly and increase the speed gradually
to get familiar with the operating features of the
off
-
road Kart.
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7. Maintenance of Off-road Kart
7.1 Routine Maintenance
The following is the routine maintenance table. It is
made according to the general situation and you must
conduct the maintenance more frequently if the driving
environment is worse and dust is more.
Routine Maintenance Table
Notes: I-Inspection, clean, adjust and lubricate or
replace when necessary, C-Clean, R-Replace,
L-Lubricate
Item
Maintenance
in 1
st
Week
Monthly
Maintenance
Annual
Maintenance
Petrol Pipe
Line
System*
I I
Accelerator* I I
Air Filter C I
Sparkling
Plug
I
Engine Idle
Speed
I I
Drive
Chains
I, L I, L
Braking Disk
Fretting
Q
uantisty
I I
Braking
System*
I I
Screw Bolt,
Screw Nut,
Fastener
I I
Tires I I
Turning
System
I
Front
Suspension
System
I I
Engine Oil* I I R
▲Warning: You should cut off the engine when
conducting maintenance and otherwise it will possibly
damage the moving and hot parts.
▲Warning:
1. When conducting maintenance, please read the
operation guidance and warning signs and prepare the
necessary tools and auxiliary materials.
2. The clean, flat, ventilating and bright place
should be chosen to conduct the maintenance. The
engine should be stopped unless necessary. Please
choose the real products if it is necessary to change
the components.
3. Please ask help from dealers of the producer if
you can not conduct the maintenance by yourself.
4. It will be better for you to ask the dealers of the
producer to repair or maintenance the items with “*”,
unless you have enough tools, maintenance
parameters and experiences.
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7.2 Spark Plug
☆Take off the cap of Spark Plug.
☆Dust the tray of Spark Plug.
☆Take out Spark Plug by wrench.
☆Inspect the electrode and replace it if the
electrode and the nonconductor are burnt in a improper
way.
☆A new one should be installed if Spark Plug is
apparently burnt or the nonconductor is broken.
☆Inspect the distance between the electrodes.
You must make it to the right place carefully if the
distance is not proper.
☆Please drive the screw by hand if installing
Spark Plug to avoid sliding-filament.
☆After the above-mentioned step, you can drive
fasten it 1/2 circle (for new Spark Plug) or 1/4 – 1/8 circle
(for used Spark Plug) by the special wrench for Sparkling
Plug.
7.3 Air Cleaner
Routine cleaning is necessary because dust will be
left in Air Cleaner during the use. Frequent cleaning
should be conducted if driving in the dusty area.
7.3.1 Cleaning of Air Cleaner
☆Take off the plastic protecting jacket.
☆Take off the cover of Air Cleaner.
☆Take the filter out of the of Air Cleaner.
☆You can clean the cleaner in the dissolvent of
inflammable and high flash point. Then soak the filter in
the clean engine oil for 5 minutes and squeeze out the
rest engine oil.
☆Dust the empty Air Filter Box, the cover and the
entrance and place the dry filter into Air Filter Box.
7.4 Brake Staff
Disk Brake is adopted in the vehicle and you should
inspect the free path of Brake Pedal, the joints of the
braking system and the leakage.
Routine inspection is necessary for the braking disks
to make sure that it doesn’t reach the extreme points.
☆Free Path of Brake Pedal
The distance between the initial position of the pedal
and working position means Free Path of Brake Pedal.
☆It is necessary for you to replace the braking disk if
it is less than 3 mm thick.
▲Attention: You should tighten Spark Plug and
otherwise it will cause the damage of engine as a
result of overheating.
▲Attention: You should not tighten it to squeeze out
the rest engine oil and the otherwise will damage the
filter.
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☆Please replace the braking pedal if it is not active.
Please pay attention to spring, screw bolt, linchpin and
the pipe when replacing.
7.5 Accelerator
☆The Free Path of Accelerator is 3–5 mm, which
can be measured from the initial position to the position
where the revolution begins to rise.
☆It is necessary to adjust Accelerator Cable and the
screw nut in the end of Carburetor if Free Path of
Accelerator is not in its proper distance. You should lock
it after adjustment.
☆Please replace Accelerator Cable if it is damaged.
☆Inspect the return spring of Accelerator Pole and
replace if it can not work properly.
7.6 Tire Check
☆The over-high or over-low Air Pressure benefits
nothing to the proper performance. The measure of Air
Pressure should be conducted under the cool state.
☆Depth of Tire Checker
Please check surface and side and make sure that
there is no crack on it, no foreign substances in it and no
leakage of air. You should replace the tire if the depth of
tire checker is less than 2 mm.
7.7 Battery
☆You must connect the red wire to “+” pole and the
black wire to “-” pole when installing the battery. You
should replace the battery if it cannot store electricity.
Generally speaking, battery should be replaced every
2-3 years.
☆Safety Wire
Safety Fuse must be installed in the safety wire box.
If safety wire is frequently damaged, there is possibly
a short circuit or over-loading.
The change of Safety Wire:
a. Open safety wire box and take out the safety wire
plate.
b. Insert the new safety wire plate into safety wire box.
c. Resume the cover of safety wire box.
7.8 Carburetor
The idle speed adjusting screw bolt on Carburetor is
used to adjust the speed of idle speed. Tighten the
screw and the speed will slow down; loosen the screw
and the speed will speed up. You must adjust the speed
to the lowest stable position when adjusting.
The rest inspections of Carburetor need certain
experiences and please contact the dealers of franchiser
for technicians’ help.
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7.9 Steering System
Routine screw inspections for the Steering Pole,
Steering Machine and Turning Pole are necessary.
Toe-in: You adjust them by pulling Pole and the
distance is 2-4 mm.
8. Warranty Information
See Warranty (Service and Repair) Manual that
contains warranty information.
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此页为封二
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中性
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110/125GKG-2 Series
Off-road Kart
USER’S MANUAL
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