Goldline SAB301GL User manual

Page 1
Built-in Gas Hobs
Content
Safety instructions———————-2
Product description———————4
Specifications Table—————–—6
Installation ———–——————–8
Start Using your cooktop———–—13
Maintenance and troubleshooting—-15
Servicing———————————19
Model numbers covered in this manual:
SAB301GL, SAB302GL, SAB2GL, SAB3GL, SAB402GL
SAB603S, SAB4GL SAB704S, SAB5GL
NOTE:
& , which will enable you to get the most out of your appliance.

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This manual explains the proper installation and use of your appliance, please read it carefully before using even if you are familiar with
the product. The manual should be kept in a safe place for future reference. In case of failure, only the Authorized Technical Service
may repair this hob. Otherwise the guarantee will be null and void.
Warning
General safety
•The appliance may only be installed and connected by trained and certified technicians.
•In the event of faults with the appliance or damage to the toughened glass (cracks, scratches or splits), the
appliance must be switched off and disconnected from the electrical supply, to prevent the possibility of an electric
shock.
oRepairs to the appliance must only be carried out by trained and certified technicians.
•The technical and identification data for the hob figure on the reference plate is fixed to the appliance.
This reference plate must be consulted before making the electrical connections.
oThe electrical connections must be made by a specialist aware of the legal and regulatory requirements in
each country.
oIf the cable is damaged in any way it must be replaced by the manufacturer or after sale service or by
authorized technical staff, to avoid hazard.
•People (including children) who, because of their physical, sensory or mental capabilities, their inexperience or
ignorance are not able to use the device safely, should not use this device without supervision or instruction by a
responsible person.
•This appliance should be used only for normal domestic cooking.
•The appliance must not be used as a work surface or as a storage surface.
•Do not place or store flammable liquids, highly inflammable materials or fusible objects (e.g.plastic film, plastic,
•aluminium, cardboard) on or near or below cupboards and drawers of the appliance.
•Do not heat an empty pan on the appliance.
•Do Not Use this Appliance as a Space Heater
•Do Not Modify This Appliance.
Children's safety
•The cooking zones will become hot when you cook. Therefore, always keep small children away from the
appliance. The appliance is not intended for use by young children or infirm persons without supervision.
•Young children should be supervised to ensure that they do not play with the appliance.
Safety during use
•There is the risk of burns from the appliance if used carelessly.
•Cables from electrical appliances must not touch the hot surface of the appliance or hot cookware.
•Overheated fats and oils can ignite very quickly.
•Switch the cooking zones off after each use.
Risk of burns! Do not place objects made of metal, such as knives, forks, spoons and saucepan lids on the cooking
surface, as they can get hot.

Safety Instructions and Product Description
•Do not use or store flammable materials in the appliance storage drawer or near this
appliance.
•Do not spray aerosols in the vicinity of this appliance while it is in operation.
•Do not use this appliance in a marine craft or caravan.
•This hotplate must be installed in accordance with: AS 5601 -Gas Installations (for Australia) NZS 5261 –
Code of Practice for the Installation of Gas Burning Appliances and Equipment (for New Zealand) Local gas
fitting regulations AS/NZS 3000 – Electrical Installations (Wiring Rules) Building codes or any other statutory
regulations.
•Check the gas type label on the underside of the hotplate, adjacent to the gas connection to ensure it
corresponds to the installation gas supply. If in doubt, contact the supply authority.
•The power supply cord (supplied) must not touch against any hot surfaces and must be placed so that its
temperature does not exceed 75 degrees at any point along its length.
•After connecting to gas, check for leaks using soapy solution, never a naked flame.
•Where a flexible hose assembly is used, ensure it is approved to AS/NZS 1869, Class B or D. Any hose
assembly used must be restrained from accidental contact with the flue outlet of an under-bench oven. The hose
is not to exceed 1.2m in length.
•If you are required to transport the Goldline product to the company or its service agent, you must ensure it is
safely disconnected by a qualified tradesman and securely packed and insured. The company does not accept
any responsibility for loss or damage of the Goldline product prior to it being received by the company or its
service agent. Please dispose or recycle any packaging material.
How to avoid damage to the appliance
•The toughened glass can be damaged by objects falling onto it.
•The edge of the glass can be damaged by being knocked by the cookware.
•Cookware made of cast iron, cast aluminum or with damaged bottoms can scratch the toughened glass if
pushed across the surface.
•Objects that melt and things that boil over can burn onto the glass and should be removed
straightaway. Do not use the cooking zones with empty cookware or without cookware.
•To avoid damaging cookware and glass ceramics, do not allow empty saucepans or frying pans to keep heating by the hob.
•The ventilation gap of 5mm between the benchtop and front of the unit underneath it must not be
covered. Do not modify this appliance.
This unit is not designed to be used with any aftermarket lids or covers.
Safety when cleaning
•For cleaning, the appliance must be switched off and cooled down.
•For safety reasons, the cleaning of the appliance with steam jet or high-pressure cleaning equipment is not permitted.
Disposing of the device: When disposing of the device, do not put it in the regular municipal waste bin. Instead, bring it to electrical
and electronic waste recycling and reuse center. A relevant label has been put on the device, its
instructions manual, or the package. The device has been manufactured to be recycled. By bringing old device to
recycling collection center, you show that you care about nature. Ask your local environmental care authority for
information on location of such facilities.
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Page 4
Toughened glass Trivet
Model number shown
SAB4GL
Wok — Wok Burner
R — Rapid Burner
SR — SemiRapid Burner
Aux — Auxiliary Burner
CONTROL KNOBS
Layout for different models will vary.
Please see SPEC table for burner details of each model.
SEMI RAPID
AUX
WOK
WOK

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Accessory Name
Picture ( for reference only, physical unit maybe different)
Quantity
User Manual 1
Installation clip 3
Screws ST4.2x18 3
Adhesive sealing tape 3
Natural gas regulator 1
Test point adapter 1

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Page 7
Bench cut out and cooktop dimension by model number.
See specs table on page 6 for details of bench cut out and other important information for each model.
The following is a guide to your installation layout.
According to Australian regulations, the minimum clearance between a gas cooktop element or burner
component is:
•600mm of vertical clearance to a combustible surface, and 200mm of horizontal distance to a vertical
surface. If these measurements can't be met, the surface in question must be protected with a fire-
resistant
material in accordance with AG/601 .
•
600mm to a rangehood
•
750mm to an exhaust fan.
It's worth noting that with exhaust fans and rangehoods there isn't a specific clearance requirement un-
der the Building Code of Australia. Like all appliances though, these need to be installed according to
statutory requirements, and so that the installation meets the manufacturer’s specifications.
The Standard also states that the horizontal clearance from a hotplate or burner to a vertical
combustible material (like an acrylic splash back, for example) should be over 200mm. If not, the splash
back or other material needs to be protected with a non-combustible material to a height of 150mm for
the full length of the cooker.

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1. Apply the adhesive sealing tape to the underside lip of the burner box. Shown at G opposite. Place burner
box into cutout hole and fit clamping brackets to clamp the hotplate to the bench.
2. Fit burners and trivet. Replace burners and ensure they are correctly repositioned over the ignitor (S) and thermocouple (T).
The ignitor (S) must be clean for trouble free sparking. Test burner ignition and burner flame for correct operation. If burner is
placed correctly it will not rotate on its supports.. The Wok burner (diagrams below) does not fit over the igniter or
thermocouple but must be placed on its supports.

3. Electrical connection.
Install a 10 amp general purpose outlet (GPO) in accordance with relevant electrical standards and/or codes of practice
applicable. The power supply cord (supplied) must not touch against any hot surfaces and must be placed so that its
temperature does not exceed 75mm at any point in its length. After having installed hotplate, the GPO must always be in an
accessible position
Wiring diagram for:
SAB301GL,
SAB302GL,
SAB402GL
SAB2GL
Wiring diragram for:
SAB3GL
SAB603S
Wiring diagram for:
SAB4GL,
SAB4GLH,
SAB704S,
Wiring diagram for:
SAB5GL
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4. Gas connection
Install in accordance with relevant gas standards and/or codes of practice applicable. Connect the elbow fitting to the appliance gas manifold
connection, and check that seals between the elbow and manifold connection are in place and in good condition.
For Natural Gas:Connect the natural gasappliance regulator (pictured opposite) with integral test point using approved gas thread tape or compound to the
elbow fitting.
For Universal LPG:Connect the test point adapter (pictured below) with integral test point using approved gas thread tape or compound to
the elbow fitting.
LPG testpoint
Natuaral Gas Reguator
Ensure the supply connection point, test point and natural gas regulator adjustment screw (for Natural gas installation) are
accessible for testing and/or adjustment with the hotplate in the installed position. Where a flexible hose assembly is used, ensure it
is approved to AS/NZS 1869, Class B or D with max. length of 1.2m. Any hose assembly used must be restrained from accidental
contact with the flue outlet of an under-bench oven. This hose assembly shall be suitable for connection to a fixed consumer
piping outlet located as follows: Hotplates at a point 800 mm to 850 mm above the floor and in the region outside the width of the
appliance to a distance of 250mm.
Note: If clearance between side and rear walls and periphery of the burner is less than 250mm, the walls must be protected with a
non-combustible material.The protection must extend a minimum distance of 450mm above the burner. Horizontal surfaces less
than 650mm vertically above the hotplate must also be protected.
•
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Page 11
Afterconnecting to gas, check for leaks using soapy solution, never a naked flame. Fit the duplicate data plate (supplied in separate bag) on a surface
adjacent to the hotplate, for example, the inside of the cupboard door so it is clearly visible for any service technician.
SETTING THE GAS PRESSURE: Fit a manometer with a 6mm rubber hose to the test point on the regulator (for natural gas). For all the models, light all
burners on and adjust test point pressure to 1.00 kPa. Turn burners off and on again and recheck the pressure is same as set previously or adjust as
required.
TEST FOR CORRECT OPERATION: After installation and test point setting, each burner ignition and operation must be tested individually and with all
burners operating. This testing must be done by the installer before leaving.
ADJUSTING THE BURNER MINIMUM FLAME HEIGHT:
NOTE: This adjustment can only be performed by authorised service personnel. The minimum burner flame is factory adjusted
for the gas type stated on the gas type label adjacent to the gas connection and should not require adjustment. Adjustment may
be required if the hotplate has been converted from Natural gas to Universal LPG.

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The hotplates are fitted with mains powered electronic spark ignitors, so must be connected to mains power supply (i.e.
nominal 220 -240V AC) to operate. If power is not available, the hotplate will still work but the burners will have to be lit with a
match. Depressing the gas control knob of any burner will activate the spark ignition for ALL burners. To light the burner, turn
the gas control knob to the High Flame setting of the burner to be lit, while at the same time depressing the gas control knob
to activate the spark ignition. Once the burner is light, continue to depress the gas control knob for 5 – 10 seconds to allow
the flame failure device to activate. If when you release the gas control knob, the burner flame goes out the flame failure
device has not heated up enough so repeat the ignition procedure after waiting 1 minute for gas to disperse. If problems with
burner lighting persist, refer to the TROUBLESHOOTING section of these instructions. If power is not available, light a match,
then turn the gas control knob for the burner to be lit, to the High Flame setting. Once again if problems with burner lighting
persist, refer to the TROUBLESHOOTING section of these instructions.
BURNER AND UTENSIL CHOICE
The maximum utensil (pan) diameters in millimetres (mm) for each burner are:
For Natural Gas hotplates
Auxiliary (small) and Semi-Rapid (medium) = 195 mm Rapid
(large) = 230 mm
Wok = 400mm
For Universal LPG hotplates
Auxiliary (small), Semi-Rapid (medium) and Rapid (large) = 195 mm
Wok = 270 mm
The minimum utensil (pan) diameters in millimeters (mm) for each burner are:
Auxiliary (small)=80 mm
Semi rapid (medium)= 140mm
Rapid (large) and Triple ring (wok)= 195mm

For the best efficiency and to ensure pan handle does not over heat, place the
pan centrally on the burner and adjust the flame height so all the flame remains
under the pan.
NOTE: Enclosure may be circular or square
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Page 14
Cleaning and maintenance should be carried out with the appliance cold, especially when cleaning the enamel
parts. Avoid using alkaline or acid substances (lemon juice, vinegar etc.) on the surface.
GLASS PANEL
The glass must be cleaned regularly (e.g. weekly) to ensure long life expectancy of the hot plate.
Ensure the hot plate has cooled. Wash down with warm soapy water and rinse with clean water.
Dry with a warm cloth.
TRIVETS (PAN SUPPORTS)
Enameled parts must only be washed with a sponge and soapy water or
with non-abrasive products. Rinse with clean water.
Dry with a clean dry cloth.
BURNERS
Remove trivets from hob. Ensure that burners are cool. Remove the
burners enameled cap and aluminium burner crown (F)
Wash down with warm soapy water and rinse with clean water.
Dry with a clean dry cloth.
Use a cotton bud, toothbrush or some other similar item to clean out any
incrustations or dirt from the four holes marked (H)
Replace burners and ensure they are correctly repositioned over the
igniter (S) and thermocouple (T). The igniter (S) must be kept clean
for trouble free sparking. Test the burner ignition and burner flame
for correct operation.
The Wok burner (bottom diagram) does not fit over the igniter to
thermocouple for positioning but must be placed on its supports.
If the burner is in the correct position, it will not rotate.

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Before Installation:
Before cutting into any bench tops, ensure the minimum clearances to walls, adjacent surfaces and overhead surfaces required by the relevant gas appliance
installation code (see above) will comply. Dimensions are specified in millimeters (mm)
Overhead cupboards and range hood = 600 mm. Side and rear clearance = 200 mm to any burner edge for any combustible surface.
TO BE INSTALLED ONLY BY AN AUTHORIZED PERSON
Electrical connection. Install a 10-amp general purpose outlet (GPO) in accordance with relevant electrical standards and/or codes of
practice applicable. The power supply cord (supplied) must not touch against any hot surfaces and must be placed
so that its temperature does not exceed 75 degrees at any point along its length. After having installed the hotplate, the GPO
must always be in an accessible position.
GAS CONVERSION INSTRUCTIONS:
The manufacturers servicing instructions detail how authorized personnel may convert the hotplate from Natural gas to LPG or
from LPG to Natural gas. Contact the manufacturer or agent as required.
Converting to a different gas type
When converting from LPG to NG ensure that the LPG test point is removed and replaced
with an approved NG regulator supplied in the kit. The test point pressure must be adjusted
to 1.00 kPa with the largest burner operating at on maximum flame.
Table of injector sizes.
GAS TYPE WOK
(OUTER)
WOK
(INNER)
SEMI RAPID AUXILIARY
LPG 1.10 0.50 0.69 0.50
NG 1.80 0.8 1.18 0.9
HKTG 3.00 1.45 1.75 1.30

Changing the jets:
1. Remove pan supports, burner heads and cups.
2. Use a 7mm socket to unscrew and remove the jets, replacing them
with those supplied in the kit. Ensure that the correct jets are fitted
to the corresponding burner (see spec table)
3. Fit the gas type label supplied with this kit next to the gas
connection point and remove existing label.
Setting the minimum flame level:
1. Remove panels, knobs, and spill bowl.
2. Reassemble the burner heads, caps, and knobs.
3. Light one of the burners and turn the tap to maximum flame.
4. Use a thin blade screwdriver to turn the by-pass screw located on
the right of the gas tap shaft as shown in the image on the right.
Turn the by-pass screw fully anti-clockwise. The result should be a
small, stable flame which is uniform around the entire burner ring, if
not turn the by-pass screw clockwise until satisfied with the flame.
5. Check that the burner does not go out when the tap is turned
quickly from the maximum to minimum position.
6. Repeat for each burner.
7. Remove the burner heads, caps and knobs
8. Reassemble panels, burner heads, caps, knobs and pan supports.
Gas Conversion (NG to LPG)
If the required gas conversion kit is not supplied with
your appliance, Gas conversion shall only be undertaken
by an authorized person.
The NG to LPG conversion kits contains:
•
Test point adaptor
•
Auxiliary jet diameter 0.50mm
•
LPG gas type label
•Semirapid jet diameter 0.65
•
Wok jet diameter 0.5mm (Inner) + diameter 1.10mm (Outer)
GAS CONVERSION (LPG TO NG)
If the required gas conversion kit is not supplied with your appliance, you can
order one from GOLDLINE.
Gas conversion shall only be carried out by an authorized service technician.
The conversion kit contains:
•NG regulator
•NG Gas type label
•Auxiliary jet diameter 0.9mm
•Semi-Rapid jet diameter 1.1mm
•Wok jet diameter 0.8mm inner + 1.8mm outer
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Page 17
TROUBLESHOOTING
Servicing of the hotplate must only be done by an authorized service representative (see back of this booklet)
and the hotplate must not be modified. Power must be disconnected before any servicing or maintenance is con-
ducted.
Abnormal conditions include:
•Excessively yellow or sooting flame type.
•
Flame lifting off the burner ports.
•Flame lighting back into the burner (normally associated with a popping sound)
•Objectionable odour of the flames
Shoulda faulty condition develop in the hotplate that is not described above, refer to the following table first for
possible causes and remedies prior to contacting an authorized service representative. Servicing beyond the
remedies listed shall only be undertaken by an authorized service representative.
FAULT ISOLATION CHART
FAULT
CAUSES
REMEDY
Burner will not light
1. Air in gas line
2. Blockage in line
3. Ignition not sparking
4. Flame failure device faulty
5. Check the battery
(Applicable to DC version)
1. Purge gas line
Trace back and clear
3. Check lead and electrode
4. Replace thermocouple and test
5. Replace the battery
Burner lights
back to injector 1. Excessive lint up burner
mixing tube
2. Excessive gas pressure
1. Remove and clean burner
2. Check gas regulator
pressure. Adjust if
necessary.
Burner has ex-
plosive ignition 1. Excessive gas pressure 1. Check gas regulator
pressure. Adjust if
necessary.
Ignitor not sparking
1. Electrode gap
2. Ignition connection
1. Check gap, adjust if
not between 4-5mm
2. Check connection to
ignitor, replace if faulty.

Page 18
SERVICING INSTRUCTIONS
WARNING! DANGER 240
VOLTS 50Hz
DISCONNET POWER BEFORE SERVICING UNIT DO NOT
MODIFY THIS APPLIANCE
MINOR ADJUSTMENT
Access to By-Pass Screw
•Light the burner and turn to minimum setting (marked small flame).
•The flame should be on minimum setting and should not extinguish when passing from
maximum setting to low setting.
•If adjustment is necessary, remove the control knob by pulling upward. The bypass
screw is accessible via the control knob spindle. Turn the bypass screw anti-
clockwise to increase the turn-down rate
Access to manifold, gas taps and burner assembly
•Remove glass, hobs and control knobs.
•To remove gas taps. Unscrew the locking nut (between tap and burner).
Remove screws, the tap can now be removed from the manifold.
•If access to the barrel is required, remove two screws, which retain spindle to body. If
lubricating the mechanism use Regosine Moly LM or other approved grease.
To replace electrode
•Remove screw from the clamp holding the electrode and thermocouple and note
the adjustment setting height of each. Replace electrode and then fit clamp and screw.

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The company agrees to replace, or at its option put in order, any part of this
appliance which is proved at time of delivery, or within a period of 24 months to
be defective through faulty materials or craftsmanship.
1. This warranty is applicable within the Commonwealth of Australia and excludes any services resulting from
accident damage, alterations, misuse, fire, flood or acts of God.
2. The Goldline appliance(s) must be installed by an authorised person, or this warranty will
be null and void. Installation must be carried out in accordance with the installation
instructions. Failure to follow the installation instructions will void the warranty.
3. This warranty is applicable for domestic use of the appliance only and invalid for where the domestic appliance
is used for a commercial application.
4. Proof of purchase must be provided on request, or this warranty is invalid.
5. AVI Industries Pty Ltd reserves the right to establish whether the defect or fault is the result of defective
workmanship or material.
6. This warranty does not apply to any loss suffered through or resulting from non-operation or ineffective
operation of the appliance.
7. The original purchaser is requested to complete the form below. The customer ' s copy should be retained by
the purchaser, for their records.
8. Prior to request for service, a copy of the Certificate of completion must be provided. No service will be
attended to until this has been done.
9. FOR SERVICE CALLS PLEASE CALL ON [phone] or email to
[e-mail]
10. Please visit our website to register your product Or Scan the QR Code:
Register your product
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