Gomco 6036 Manual
GOMCO'
SI
68-274-001
SEPTEMBER
1993
MOBILE
CONSTANT
AND
INTERMITTENT
MODELS
6036
&
6037
OPERATION,
MAINTENANCE
AND
SERVICE
MANUAL
INDEX
1.0
General
Information
2.0
Specifications
3.0
Set-Up
4.0
Operating
Procedure
5.0
Operating
Principle
6.0
Maintenance
and
Service
7.0
Illustrations
8.0
Trouble
Shooting
9.0
Replacement
Parts
List
10.0
Warranty
11.0
Copyright
1.0
GENERAL
INFORMATION:
1.1
Purpose:
The
Gomco
Models
6036
and
6037
Constant
and
Intermittent
pumps
are
designed
to
provide
two
types
of
vacuum
service.
Constant
suction
provides
vacuum
levels
fully
adjustable
from
0
to
200
mm
of
mercury
with
a
maximum
air
flow
of
25
liters
per
minute.
For
applications
that
require
mild
intermittent
suction,
the
pump
will
provide
0
to
200
mm
of
mercury
with
a
maximum
air
flow
of
4
liters
per
minute.
While
using
intermittent
suction,
the
user
can
adjust
the
amount
of
time
the
vacuum
is
to
be
applied
(1
to
90
seconds).
The
amount
of
time
the
unit
vents
to
atmosphere
is
12
seconds.
1.2
Features,
Model
6036:
Supplied
with
Model
6036
as
standard
equipment
are:
1.
One
(1)
600
ml
glass
collection
bottle
(used
on
constant).
2.
One
(1)
2800
ml
glass
collection
bottle
with
overflow
protection
cap
assembly
(used
on
intermittent).
3.
Two
(2)
disposable
tubing
packages,
each
containing
a
15-inch
and
a
72*inch
length
of
clean
1/4
inch
I.D.
clear
flexible
PVC
tubing.
4.
Two
(2)
packages,
of
3
each,
of
bacteria
filters.
5.
Compact
cart
with
non-marking
casters,
easy
to
clean
stainless
steel
topiwork
surface,
illuminated
on-off
switch,
lamps
to
indicate
constant
or
intermittent
service,
"on"
time
control,
vacuum
gauge,
vacuum
regulator
and
hospital
grade
plug.
1.2.1
2800
ml
Bottle
Assembly:
Your
Gomco
Pump
has
an
overflow
protection
device
called
the
Qap
and
Float
Assembly.
When
collected
patient
drainage
fluids
reach
the
last
graduation
df
your
collection
bottle,
the
vacuum
supply
to
the
collection
bottle
is
shutbff
by
the
cap
and
float
assembly.
1
.
3
Features,
Model
6037
Supplied
with
Model
6037
as
standard
equipment
are:
1.
One
(1)
1100
ml
disposable
collection
container
with
overflow
protection
cap
(used
on
constant).
2.
One
(1)
2100
ml
disposable
collection
container
with
overflow
protection
cap
(used
on
intermittent).
3.
Two
(2)
disposable
tubing
packages,
each
containing
a
15-inch
and
a
724nch
length
of
clean
1/4
inch
I.D.
clear
flexible
PVC
tubing.
4.
Two
(2)
packages,
of
3
each,
of
the
bacterial
filters.
5.
Compact
cart
with
non-marking
casters,
easy
to
clean
stainless
steel
top
work
surface,
illuminated
on-off
switch,
lamps
to
indicate
constant
or
intermittent
service,
"on"
time
control,
vacuum
gauge,
vacuum
regulator
and
hospital
grade
plug.
1.4
Bacterial
Filter:
The
high
efficiency
bacterial
filter
is
common
to
both
the
6036
and
6037
units.
The
filter
is
custom
engineered
to
prevent
fluid
and
aerosol
contamination
of
mobile
suction
units.
This
filter
features
a
hydrophobic,
micro-porous
membrane
which
filters
air
with
maximum
efficiency
(0.3
micron
particles
in
air),
while
blocking
the
flow
of
aqueous
fluids
and
aerosol
contaminants.
The
Gomco
high
efficiency
filter
protects
against
suction
pumps
contamination
in
the
case
of
canister
overflow
as
it
helps
prevent
the
overflow
from
reaching
the
pump.
1
2.0
SPECIFICATIONS:
NOTE:
Specifications
are
nominal
and
subject
to
change
without
prior
notice.
2.1
VACUUM
RANGE:
0
to
200
mm
Hg.
2.2
FLOW
RATE
(Open):
Constant
-
20
Ipm
Intermittent
-
4
Ipm
2.3
ELECTRICAL
REQUIREMENTS:
115
volts
60
Hz
(2.0
amps)
(A
230
volt
unit
is
also
available)
2.4
MOTOR
AND
PUMP
DESCRIPTION:
4
pole,
permanent
split
capacitor
motor,
direct
drive
diaphragm
pump.
2.4.1
PUMP
(Only):
Vacuum
-
22
inch
Hg.
Minimum
Flow
-
28
Ipm
2.5
DIMENSIONS:
(H)
33
in.
X
(D)
17
in.
X
(W)
23
in.
2.6
WEIGHT:
Shipping
-
78
Pounds
Net
-
62
Pounds
2.7
DUTY:
Continuous:
24
hours
2
3.0
SET-UP:
3.1
BACTERIA
FILTERS:
Install
two
bacteria
filters
to
the
stand
prior
to
patient
applications
as
follows.
1.
Locate
the
vacuum
and
filter
connection
on
the
bottom
of
the
stand
body,
(See
figure
1).
2.
Screw
the
threaded
ends
of
the
filter
into
the
vacuum
filter
connections
by
turning
in
a
clockwise
direction.
3.
Tighten
finger
tight.
CAUTION:
Care
must
be
taken
when
installing
the
filter
to
prevent
thread
damage
due
to
cross
threading
(See
Illustration
No.
5)
FIGURE
1
1.
The
bottle
and
cap
assembly
should
be
sterilized
prior
to
use
(See
6.4).
2.
The
bottle
should
be
assembled
as
shown
in
Illustration
No.
5.
3.
Insert
the
bottle
assembly
into
the
wire
bottle
bracket
located
on
the
basest
the
stand.
4.
Connect
the
15-inch
length
of
tubing,
enclosed
in
the
tubing
package,
to
the
"short"
metal
bottle
tube
and
to
the
bacteria
filter
located
under
the
word
"CONSTANT".
5.
Connect
the
72-inch
length
of
patient
tubing,
enclosed
in
the
tubing
package,
to
the
"long"
metal
bottle
tube.
3.3
2800
ml
Collection
Bottle:
(See
Illustration
No.
6)
1.
The
bottle
and
cap
assembly
should
be
sterilized
prior
to
use
(see
6.4).
2.
The
bottle
should
be
assembled
as
shown
in
Illustration
No.
6.
3.
Insert
the
bottle
assembly
into
the
wire
bottle
bracket
located
on
the
base
of
the
stand.
4.
Connect
the
15-inch
length
of
tubing,
enclosed
in
the
tubing
package,
to
the
vertical
fitting
on
the
bottle
cap
and
float
assembly
marked
"to
pump"
and
to
the
bacteria
filter
located
under
the
word
"INTERMITTENT".
5.
Connect
the
72-inch
length
of
patient
tubing
to
to
the
long
bent
metal
tube
of
the
cap
assembly.
3.4
1100
ml
Disposable
Collection
Container
-
Single
Patient
Use:
(See
Illustration
No.
5A)
1.
Make
sure
the
filter
shut-off
is
in
place
in
the
underside
of
the
lid.
2.
Place
the
bottle
on
a
flat
surface
and
snap
the
lid
on
firmly.
3.
Connect
the
72-inch
length
of
patient
tubing,
enclosed
in
the
tubing
package,
to
the
90°
tubing
connector
in
the
lid
marked
"patient".
4.
Connect
the
15-inch
length
of
tubing
to
the
vertical
connector
on
the
lid
marked
"vacuum".
5.
Connect
the
other
end
of
the
15-inch
tubing
to
the
barbed
end
of
the
bacteria
filter
bdneath
the
word
"CONSTANT".
6.
Install
the
container
in
the
appropriate
wire
bracket
located
on
the
stand
base.
3
3.5
2100
ml
Disposable
Collection
Container
-
Single
Patient
Use:
(See
Illustration
No.
6A)
1.
Make
sure
the
filter
shut-off
is
in
place
in
the
underside
of
the
lid.
2.
Place
the
bottle
on
a
flat
surface
and
snap
the
lid
on
firmly.
3.
Connect
the
72-inch
length
of
patient
tubing,
enclosed
in
the
tubing
package,
to
the
90°
tubing
connector
in
the
lid
marked
"patient".
4.
Connect
the
15-inch
length
of
tubing
to
the
vertical
connector
on
the
lid
marked
"vacuum".
5.
Connect
the
other
end
of
the
15-inch
tubing
to
the
barbed
end
of
the
bacteria
filter
beheath
the
word
"INTERMITTENT".
6.
Install
the
container
in
the
appropriate
wire
bracket
located
on
the
stand
base.
4.0
OPERATING
PROCEDURE:
(See
Illustration
No.
3)
1.
The
"On-Off"
switch
should
be
in
the
"Off"
position.
2.
Plug
the
line
cord
into
a
grounded
electrical
outlet,
making
sure
that
is
is
the
same
voltage
as
indicated
on
the
unit
nameplate.
The
receptacle
should
be
marked
"Hospital
Grade"
to
insure
grounding.
3.
Be
sure
the
length
of
the
tubing
from
the
bottle
to
the
bacteria
filter
is
dry.
4.
Push
the
"On-Off"
in
the
front
control
panel
to
the
“On"
position.
5.
Select
the
type
of
vacuum
service.
Push
the
selector
switch
to
the
left
for
constant
suction
or
to
the
right
for
intermittent
suction.
The
white
lamps
will
indicate
the
selected
service.
6.
Set
the
desired
vacuum
level
by
pinching
off
the
patient
tubing
and
turning
the
vacuum
regulator
knob
clockwise
to
increase
and
counterclockwise
to
decrease.
The
container
on
the
left
side
is
used
for
constant
suction
and
the
container
on
the
right
side
is
used
for
intermittent
suction.
7.
If
the
intermittent
suction
is
chosen
the
timing
must
be
set.
a.
To
adjust
the
"On"
time
(applied
suction),
turn
the
adjustment
knob
on
the
front
panel
to
the
desired
time
in
seconds.
NOTE:
The
time
selected
should
be
long
enough
to
all
the
unit
to
reach
the
vacuum
level
set
in
step
6.
b.
The
"Off"
time
(vented
to
atmosphere)
is
factory
set
and
needs
no
adjustment.
The
red
lamp
in
the
front
panel
indicates
the
system
is
venting.
8.
Your
pump
is
now
ready
for
patient
use.
5.0
OPERATING
PRINCIPLE:
The
negative
and
positive
pressures
of
a
diaphragm
pump
are
developed
by
the
reciprocating
motion
of
the
diaphragm
inside
the
pump
head.
The
pressures
are
maintained
by
the
motion
<Jf
the
diaphragm
and
the
pressure
and
suction
flapper
valves.
On
the
up
stroke,
the
pressure
valve
Will
open
to
allow
air
flow
through
the
exhaust
or
pressure
port.
On
the
down
stroke,
the
pressure
valve
doses
and
the
suction
valve
opens,
which
draws
a
vacuum
or
creates
a
negative
pressure
at
the
suction
side.
6.0
MAINTENANCE
AND
SERVICE:
6.1
Pump
Lubrication:
The
pump
and
motor
are
permanently
lubricated
and
require
no
oiling
or
greasing.
Do
Not
at
any
time
lubricate
any
of
the
parts
with
oil,
grease
or
petroleum
products.
6.2
Pump
Maintenance:
6.2.1
The
air
filters
and
gasket
should
be
checked
or
replaced
at
a
minimum
of
at
least
once
a
year
(See
Illustration
No.
4).
6.2.2
To
Replace
Air
Filters
and
Gasket
(Included
in
Parts
Kit
01-90-2526,
Two
Kits
Required)
1.
Remove
the
four
(4)
phillips
head
screws
from
the
top
cover
of
the
pump.
The
filter
The
filters
and
gasket
are
located
beneath
this
top
cover
(See
Illustration
No.
4).
NOTE:
There
are
two
heads
on
this
pump.
Both
heads
are
maintained
the
same
and
should
be
cleaned
or
replaced
at
the
same
time.
2.
Remove
the
gasket
and
filters
and
replace
the
filters
with
new
ones.
3.
The
gasket
may
be
cleaned
with
water,
but
should
be
replaced
yearly.
4
6.2.3
To
Replace
Valves
(Included
in
Parts
Kit
01-90-2526,
Two
Kits
Required)
1.
Remove
the
four
(4)
socket
head
machine
screws
holding
the
pump
head
in
place.
NOTE:
Some
pump
heads
may
be
shimmed.
When
removing
the
head,
take
note
of
their
location
for
proper
replacement.
2.
Remove
the
slotted
machine
screw
that
holds
each
valve
in
place.
3.
The
stainless
steel
inlet
and
outlet
valves
are
interchangeable.
Place
the
inlet
valve
in
position
against
the
retainer
bar,
replace
the
valve
holder
over
the
valve
and
secure
with
the
machine
screw.
Position
the
vale
holder
so
that
the
"X"
is
located
in
the
lower
right
hand
corner
toward
the
inlet
of
the
air
chamber.
4.
Place
the
outlet
valve
against
the
retainer
bar;
replace
the
valve
retainer
over
the
valve
and
secure
with
the
machine
screw.
5.
Replace
the
head
and
tighten
the
socket
head
screws
to
90-100
inch
pounds.
6.2.4
To
Replace
Diaphragm:
1.
Remove
the
four
(4)
socket
head
machine
screws
holding
the
pump
head
in
place.
NOTE:
Some
pump
heads
may
be
shimmed.
When
removing
the
head,
take
note
of
the
location
for
proper
replacement.
2.
Remove
the
two
(2)
phillips
head
machine
screws
from
the
diaphragm
retainer
plate.
Remove
the
plate
and
diaphragm.
3.
The
new
diaphragm
will
fit
in
any
position
on
the
connecting
rod.
4.
Replace
the
retainer
plate
and
the
two
(2)
phillips
head
machine
screws.
Torque
to
30
inch
pounds.
CAUTION:
Do
not
raise
any
burrs
or
nicks
on
the
heads
of
these
screws.
These
burrs
could
cause
damage
to
the
inlet
valve.
CAUTION:
Do
not
at
any
time
attempt
to
remove
the
connecting
rod
or
completely
disassemble
the
pump.
If
it
does
not
give
you
the
proper
service
after
installing
a
new
Service
Kit,
Part
No.
01
-90-2526,
please
return
it
to
the
factory
for
repair.
6.3
Bacteria
Filter:
The
bacteria
filter
should
be
replaced
after
one
(1)
month
of
patient
use
or
when
a
reduction
of
the
air
flow
rate
is
noticed.
It
must
be
replaced
in
the
event
fluids
have
entered
in
as
in
collection
bottle
overflow.
1.
Unscrew
the
filter
from
the
vacuum
and
filter
connection
(See
Illustration
No.
1)
by
hand
turning
in
a
counterclockwise
direction.
2.
Screw
a
new
filter
into
the
vacuum
and
filter
connection
by
turning
in
a
clockwise
diroction
finger
tight.
CAUTION:
Care
must
be
taken
when
replacing
the
filter
to
prevent
thread
damage
due
to
cross
threading
and
over
tightening.
6.4
Glass
Collection
Bottle
and
Cap
Assembly
Sterilization:
1.
Remove
the
cap
assembly
from
the
bottle.
2.
Dispose
of
drainage
fluids
and
materials
in
the
bottle.
WARNING:
The
drainage
fluids
are
a
biochemical
hazard
and
must
be
disposed
of
in
accordance
with
the
local
and
state
codes
for
disposing
of
biochemical
hazardous
material.
5
3.
Soak
the
bottle
and
cap
assembly
in
a
warm
detergent
solution.
Wash
all
tie
parts
with
a
nylon
bristle
brush,
rinse
thoroughly
with
water
and
aerate.
4.
Autoclave
at
250°
F
for
15
minutes
following
the
autoclave
manufacturer's
recommended
procedure.
CAUTION:
Do
not
flash
autoclave
the
glass
collection
bottle.
If
desired,
sterilise
with
Ethylene
Oxide
Gas.
Follow
manufacturer's
directions
for
recommended
procedure.
6.5
Disposable
Collection
Containers.
1100
ml
and
2100
ml:
WARNING:
When
these
containers
are
contaminated
with
drainage
fluids,
they
are
a
biochemical
hazard
and
must
be
disposed
of
in
accordance
with
local
and
state
codes
for
disposing
of
biochemical
hazardous
material.
6.6
Solenoid
Valve
Replacement:
I
In
the
event
that
solenoid
Valve
No.
2
(venting
solenoid)
must
be
replaced,
takb
note
that
the
brass
elbow
in
the
top
"EXH"
port
of
the
solenoid
has
an
orifice.
This
elbow
must
be
screwed
into
the
top
"EXH"
port
of
the
replacement
solenoid
valve
for
the
vacuum
systejn
to
function
properly.
6.7
Vacuum
Regulator:
To
replace
the
rubber
diaphragm
assembly:
1.
Remove
the
adjustment
knob
from
the
regulator
stem.
2.
Remove
the
stainless
steel
top
cover
from
the
stand.
3.
Disconnect
the
two
(2)
white
rubber
tubes
from
the
regulator
body.
4.
Remove
the
hex
nut
fastening
the
regulator
to
the
front
panel
and
remove
fie
regulator
from
the
stand.
5.
Remove
the
four
(4)
machine
screws
fastening
the
regulator
top
to
the
regi
ilator
body
and
separate
the
two
parts.
The
diaphragm
assembly
will
slip
out
of
the
regulat
)r
top.
6.
Prior
to
installing
the
new
diaphragm
assembly,
be
sure
that
the
outside
die
meter
of
the
rubber
diaphragm
is
laying
flat
inside
its
plastic
housing.
Screwing
the
adju
>tment
stem
clockwise
to
bottom
aids
in
maintaining
its
position.
7.
Set
the
new
diaphragm
assembly
onto
the
regulator
body.
8.
Slip
the
regulator
top
over
the
diaphragm
assembly
while
aligning
the
screv
/
holes.
9.
Replace
the
four
(4)
machine
screws
and
alternately
tighten
them.
10.
Install
the
regulator
into
the
stand.
11.
Connect
the
two
(2)
white
rubber
tubes
to
the
regulator
body.
12.
Replace
the
stainless
steel
top
onto
the
stand.
13.
Replace
the
adjustment
knob
onto
the
regulator
stem.
14.
Check
for
proper
regulation.
CAUTION:
The
new
diaphragm
assembly
is
factory
set
for
200
mm
Hg.
Do
not
alter
the
adjustment
screw.
6
7.0
ILLUSTRATIONS:
Number
1
Number
1A
Number
2
Number
3
Number
4
Number
5
Number
5A
Number
6
Number
6A
Number
7
Number
8
Final
Assembly,
Model
6036
Final
Assembly,
Model
6037
Stand
Assembly
Front
Panel
Assembly
!^m|
A
p
SS
*
mb
.
ly
(Exploded)
(Only
One
Head
Shown)
600
ml
Bottle
Assembly
'
1100
ml
Bottle
Assembly
2800
ml
Bottle
Assembly
2100
ml
Bottle
Assembly
Vacuum
System
Diagram
Wiring
Diagram
7
ILLUSTRATION
1
ILLUSTRATION
1A
ILLUSTRATION
2
ILLUSTRATION
3
f
t
fl
t
LOCATE
STAMPED
“X”
IN
THIS
CORNER
ON
TOP
SIDE
M
GASKET
FILTERS
LOCATE
STAMPED
“X”
IN
THIS
CORNER
ON
BOTTOM
SIDE
AIR
FLOW
&
DIAPHRAGM
TWO
(2)
REPAR
KITS
REQUIRED
FOR
DOUBLE-HEADED
PUMP.
ILLUSTRATION
NO.
4
ILLUSTRATION
NO.
5A
DATE
BY
OHO
LLUSTRATX3N
NO.
6
I
2100
ml
Bottle
ILLUSTRATION
NO.
6A
ILLUSTRATION
NO.
8
JampQ
I
PS?'
I
St!
G
'
Idate
I
by
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