Goodman CONDENSING UNIT User manual

Important Safety Instructions
The following symbols and labels are used throughout this
manualtoindicateimmediateorpotentialsafetyhazards. Itis
the owner’s and installer’s responsibility to read and comply
withallsafetyinformationand instructionsaccompanyingthese
symbols. Failuretoheedsafetyinformationincreasestherisk
ofpersonalinjury,propertydamage,and/orproductdamage.
HIGH VOLTAGE!
Disconnect ALL power before servicing.
Multiple power sources may be present.
Failure to do so may cause property damage,
personal injury or death.
WARNING
Installation and repair of this unit should be performed
by individuals meeting the requirements of an
“entry level technician” as specified by the .
Attempting to install or repair this unit without such
background may result in product damage, personal
injury or death.
ONLY Air
Conditioning, Heating and Refrigeration Institute (AHRI)
Scroll equipped units should never be used to evacuate
the air conditioning system. Vacuums this low can cause
internal electrical arcing resulting in a damaged or failed
compressor.
CAUTION
Important Note to the Owner regarding Prod-
uct Warranty
Your warranty certificate is supplied as a separate document
with the unit installed by your contractor. Read the limited
warranty certificate carefully to determine what is and is not
coveredandkeep thewarrantycertificatein asafeplace.Ifyou
are unable to locate the warranty certificate please contact
your installing contractor or contact customer service (877-
254-4729)toobtaina copy.
To receive the 10-Year Parts Limited Warranty for Amana
brandedproducts,onlineregistrationmustbe completedwithin
60 days of installation. Online registration is not required in
California or Quebec. Full warranty details available at
www.amana-hac.com.
CONDENSINGUNIT
HEAT PUMP
INSTALLATION & SERVICE REFERENCE
© 2005-2010 Goodman Manufacturing Company, L.P.
5151 San Felipe, Suite 500, Houston, TX 77056
www.goodmanmfg.com -or- www.amana-hac.com
P/N: IO-259L Date: October 2010
To receive the 10-Year Parts Limited Warranty for Goodman
brandedproducts,onlineregistrationmustbe completedwithin
60 days of installation. Online registration is not required in
California or Quebec. Full warranty details available at
www.goodmanmfg.com.
IMPORTANT: To register your Goodman brand unit, go to
www.goodmanmfg.com. Clickontheword “Warranty” located
on the left side of the home page. Next, click on the word
“ProductRegistration”located on the left side of theWarranty
page and complete the forms in the manner indicated on the
ProductRegistrationpage.
ToregisteryourAmanabrandunit,gotowww.amana-hac.com.
Click on the word “Warranty” located on the top right of the
home page. Next, click on the word “Product Registration”
locatedontheleftsideoftheWarranty page and complete the
formsinthemannerindicatedontheProductRegistrationpage.
Product limited warranty certificates for models currently in
production can be viewed at www.goodmanmfg.com or
www.amana-hac.com. If your model is not currently in pro-
duction or does not appear on the website, please contact
your installing contractor or contact customer service (877-
254-4729)toobtain a copy of your warranty certificate.
Eachproductoverviewpage contains aProductWarrantylink;
by clicking on it you will be able to view the limited warranty
coverage for that specific product. To view warranty registra-
tion information, click on the Product Warranty text on the left
navigationpanelonthehomepageofeachwebsite.TheOnline
Product Registration pages are located in this same section.
Shipping Inspection
Always keep the unit upright; laying the unit on its side or top
maycauseequipment damage. Shippingdamage,andsubse-
quent investigation is the responsibility of the carrier. Verify
the model number, specifications, electrical characteristics,
and accessories are correct prior to installation. The distribu-
toror manufacturerwillnotacceptclaimsfromdealersfortrans-
portationdamageor installation of incorrectly shipped units.
Codes & Regulations
This product is designed and manufactured to comply with
nationalcodes.Installationinaccordancewith suchcodesand/
orprevailinglocalcodes/regulationsistheresponsibilityof the
installer. Themanufacturerassumesnoresponsibilityforequip-
mentinstalled in violation of anycodes or regulations.
TheUnited States EnvironmentalProtection Agency (EPA)
has issued various regulations regarding the introduc-
tion and disposal of refrigerants. Failure to follow these
regulations may harm the environment and can lead to
the imposition of substantial fines. Should you have any
questions please contact the local office of the EPA.

2
If replacing a condensing unit or air handler, the system must
bemanufacturerapproved and Air Conditioning, Heating and
RefrigerationInstitute(AHRI)matched. NOTE: Installationof
unmatched systems is not allowed.
Operatingtheunitinastructurethatis not complete (either as
partofnewconstructionorrenovation)willvoidthewarranty.
Installation Clearances
Special consideration must be given to location of the con-
densingunit(s)inregardtostructures,obstructions,otherunits,
andany/allotherfactorsthatmay interfere with air circulation.
Wherepossible,thetop of theunitshouldbecompletelyunob-
structed;however,ifverticalconditionsrequireplacementbe-
neath an obstruction there should be a minimum of 60
inches between the top of the unit and the obstruction(s).
Thespecifieddimensionsmeet requirements foraircirculation
only. Consult all appropriate regulatory codes prior to deter-
miningfinalclearances.
Anotherimportantconsiderationinselecting a location for the
unit(s) is the angle to obstructions. Either side adjacent the
valves can be placed toward the structure provided the side
awayfromthe structuremaintainsminimumservice clearance.
Cornerinstallationsarestronglydiscouraged.
OK!
OK!
AA AAA
A
CC
CCOK!
OK!
OK!
OK!
NOT
RECOMMENDED
AA
AA AA
AA
AA
B B B
B
Model Type A B C AA
Residential 10" 10" 18" 20"
Light Commercial 12" 12" 18" 24"
Minimum Airflow Clearance
Thisunitcanbelocatedat ground floor level or on flatroofs.At
groundfloorlevel,theunitmustbeonasolid,levelfoundation
that will not shift or settle. To reduce the possibility of sound
transmission,thefoundationslabshouldnot be in contact with
or be an integral part of the building foundation. Ensure the
foundation is sufficient to support the unit. A concrete slab
raisedabovegroundlevel provides a suitablebase.
Rooftop Installations
If it is necessary to install this unit on a roof structure, ensure
theroofstructure can support the weight and thatpropercon-
siderationisgiventotheweather-tightintegrityoftheroof.Since
theunitcanvibrateduringoperation,soundvibrationtransmis-
sion should be considered when installing the unit. Vibration
absorbing pads or springs can be installed between the con-
densingunitlegsorframeandthe roof mounting assembly to
reducenoisevibration.
NOTE: These units require special location consideration in
areasofheavysnowaccumulationand/orareaswithprolonged
continuoussubfreezingtemperatures. Heat pump unit bases
have cutouts under the outdoor coil that permit drainage of
frostaccumulation.Situate theunittopermitfree unobstructed
drainageofthedefrostwaterand ice.
Inmoresevereweatherlocations,itisrecommended that the
unit be elevated to allow unobstructed drainage and air flow.
Thefollowingelevation minimums arerecommended:
Design Temperature Suggested Minimum Elevation
+15° and above 2 1/2"
-5° to +14° 8"
below -5° 12"
Safe Refrigerant Handling
While these items will not cover every conceivable situation,
theyshould serve as a useful guide.
To avoid possible injury, explosion or death, practice
safe handling of refrigerants.
WARNING
Refrigerants are heavier than air. They can "push out"
the oxygen in your lungs or in any enclosed space.To
avoid possible difficulty in breathing or death:
• Never purge refrigerant into an enclosed room or
space. By law, all refrigerants must be reclaimed.
• If an indoor leak is suspected, throughly ventilate the
area beforebeginningwork.
• Liquid refrigerant can be very cold. To avoid possible
frostbite or blindness, avoid contact and wear gloves
and goggles. If liquid refrigerant does contact your
skin or eyes, seek medical help immediately.
• Always follow EPA regulations. Never burn refrig-
erant, as poisonous gas will be produced.
WARNING
To avoid possible explosion:
• Never apply flame or steam to a refrigerant cylinder.
If you must heat a cylinder for faster charging,
partially immerse it in warm water.
• Never fill a cylinder more than 80% full of liquid re-
frigerant.
• Never add anything other than R-22 to an R-22 cy-
linder or R-410A to an R-410A cylinder. The service
equipment used must be listed or certified for the
type of refrigerant used.
• Store cylinders in a cool, dry place. Never use a cy-
linder as a platform or a roller.
WARNING

3
To avoid possible explosion, use only returnable (not
disposable) service cylinders when removing refrig-
erant from a system.
• Ensure the cylinder is free of damage which could
lead to a leak or explosion.
• Ensure the hydrostatic test date does not exceed
5 years.
• Ensure the pressure rating meets or exceeds 400
lbs.
When in doubt, do not use cylinder.
WARNING
Refrigerant Lines
The compressor POE oil for R-410A units is extremely
susceptible to moisture absorption and could cause
compressor failure. Do not leave system open to atmos-
phere any longer than necessary for installation.
CAUTION
Useonly refrigerantgrade(dehydrated andsealed)copper tub-
ingtoconnectthecondensingunitwiththeindoorevaporator.
Aftercuttingthetubing, install plugs to keep refrigerant tubing
clean and dry prior to and during installation. Tubing should
alwaysbecutsquarekeepingendsround and free from burrs.
Cleanthetubingtopreventcontamination.
DoNOTletrefrigerantlinescome in direct contact with plumb-
ing,ductwork, floor joists, wall studs, floors, andwalls. When
runningrefrigerantlines throughafoundationorwall, openings
should allow for sound and vibration absorbing material to be
placed or installed between tubing and foundation. Any gap
betweenfoundationorwallandrefrigerantlinesshouldbefilled
withapliablesilicon-basedcaulk,RTVor a vibration damping
material. Avoid suspending refrigerant tubing from joists and
studs with rigid wire or straps that would come in contact with
thetubing.Useaninsulatedorsuspensiontypehanger.Keep
both lines separate and always insulate the suction line.
These sizes are recommended for line lengths of 79 feet or
less to obtain optimum performance. For alternate line sizing
options or runs of more than 79 feet, refer to Remote Cooling
ServiceManual,orTP-107Long Line Set ApplicationR-410A,
or contact your distributor for assistance.
Insulationisnecessary to prevent condensation from forming
and dropping from the suction line. Armflex (or satisfactory
equivalent) with 3/8” min. wall thickness is recommended. In
severeconditions(hot,highhumidityareas)1/2”insulationmay
be required. Insulation must be installed in a manner which
protectstubingfromdamageandcontamination.
Where possible, drain as much residual compressor oil from
existing systems, lines, and traps; pay close attention to low
areas where oil may collect. NOTE: If changing refrigerant
types, ensure the indoor coil and metering device is compat-
ible with the type of refrigerant being used; otherwise, the in-
door coil must be replaced.
Burying Refrigerant Lines
Ifburyingrefrigerant linescannotbe avoided,usethefollowing
checklist.
1. Insulate liquid and suction lines separately.
2. Enclose all underground portions of the refrigerant lines
inwaterproof material (conduitor pipe) sealing the ends
wheretubingenters/exits the enclosure.
3. If the lines must pass under or through a concrete slab,
ensurelinesareadequatelyprotectedandsealed.
Refrigerant Line Connections
IMPORTANT
Toavoidoverheatingtheservicevalve,TXVvalve,orfilter
drierwhilebrazing, wrap thecomponentwithawetrag, or
use a thermal heat trap compound. Be sure to follow the
manufacturer’s instruction when using the heat trap
compound.Note:Remove Schrader valves from service
valves before brazing tubes to the valves. Use a brazing
Cond
Unit
Tons Suct Liq Suct Liq Suct Liq
1 1/2 5/8 1/4 3/4 3/8 3/4 3/8
2 5/81/43/43/83/43/8
2 1/2 5/8 1/4 3/4 3/8 7/8 3/8
3 3/4 3/8 7/8 3/8 1 1/8 3/8
3 1/2 7/8 3/8 1 1/8 3/8 1 1/8 3/8
4 7/8 3/8 1 1/8 3/8 1 1/8 3/8
5 7/8 3/8 1 1/8 3/8 1 1/8 3/8
Line Diameter (In. OD)
RECOMMENDED INTERCONNECTINGTUBING (Ft)
0-24 25-49 50-79*
* Lines greater than 79 feet in length or vertical elevation
changes more than 50 feet refer to the Remote Cooling
Service Manual or contact your distributor for assistance.

4
alloy of 2% minimum silver content. Do not use flux.
Torch heat required to braze tubes of various sizes is
proportionaltothesize of the tube. Tubes of smaller size
requirelessheattobringthetubetobrazingtemperature
before adding brazing alloy. Applying too much heat to
any tube can melt the tube. Service personnel must use
the appropriate heat level for the size of the tube being
brazed. Note: The use of a heat shield when brazing is
recommendedto avoidburningtheserialplateorthefinish
on the unit.
1. Theendsof the refrigerant lines must becutsquare, de-
burred,cleaned,andberoundandfreefromnicksordents.
Anyotherconditionincreasesthechanceofarefrigerant
leak.
2. “Sweep”therefrigerantline withnitrogenorinert gasdur-
ing brazing to prevent the formation of copper-oxide in-
side the refrigerant lines. The POE oils used in R-410A
applicationswillcleananycopper-oxide present from the
insideoftherefrigerant lines andspreaditthroughoutthe
system. This may cause a blockage or failure of the me-
teringdevice.
3. After brazing, quench the joints with water or a wet cloth
topreventoverheatingoftheservice valve.
4. Ensure the filter drier paint finish is intact after brazing. If
thepaintofthesteelfilterdrierhasbeenburnedorchipped,
repaintortreatwith a rustpreventative. Thisisespecially
important on suction line filter driers which are continu-
ally wet when the unit is operating.
NOTE: Becarefulnottokinkordent refrigerant lines. Kinked
or dented lines will cause poor performance or compressor
damage.
Do NOT make final refrigerant line connection until plugs are
removedfromrefrigeranttubing.
NOTE: Before brazing, verify indoor piston size by checking
the piston kit chart packaged with indoor unit.
Leak Testing (Nitrogen or Nitrogen-Traced)
To avoid the risk of fire or explosion, never use
oxygen, high pressure air or flammable gases for leak
testing of a refrigeration system.
WARNING
To avoid possible explosion, the line from the
nitrogen cylinder must include a pressure regulator
and a pressure relief valve. The pressure relief valve
must be set to open at no more than 150 psig.
WARNING
Pressure test the system using dry nitrogen and soapy water
to locate leaks. If you wish to use a leak detector, charge the
system to 10 psi using the appropriate refrigerant then use
nitrogentofinish chargingthesystemtoworking pressurethen
apply the detector to suspect areas. If leaks are found, repair
them. After repair, repeat the pressure test. If no leaks exist,
proceedtosystemevacuation.
System Evacuation
Condensingunitliquid andsuctionvalvesare closedtocontain
the charge within the unit. The unit is shipped with the valve
stems closed and caps installed. Do not open valves until
the system is evacuated.
REFRIGERANT UNDER PRESSURE!
Failure to follow proper procedures may cause
property damage, personal injury or death.
NOTE: Scrollcompressorsshouldneverbeusedtoevacuate
or pump down a heat pump or air conditioning system.
Prolonged operation at suction pressures less than 20
psig for more than 5 seconds will result in overheating of
the scrolls and permanent damage to the scroll tips, drive
bearings and internal seal.
CAUTION
1. Connectthevacuum pump with 250 micron capability to
theservicevalves.
2. Evacuate the system to 250 microns or less using suc-
tion and liquid service valves. Using both valves is nec-
essary as some compressors create a mechanical seal
separating the sides of the system.
3. Closepump valve andholdvacuumfor 10minutes. Typi-
cally pressure will rise during this period.
5000
4500
4000
3500
3000
2500
2000
1500
1000
500
0 1 2 3 4 5 6 7 8 9 10
LEAK(S)
PRESENT
MINUTES
VACUUM IN MICRONS
CONDENSIBLES OR SMALL
LEAK PRESENT
NO LEAKS
NO CONDENSIBLES
•Ifthepressurerisesto1000micronsorlessandremains
steady the system is considered leak-free; proceed to
startup.
• If pressure rises above 1000 microns but holds steady
below 2000 microns, moisture and/or noncondensibles
may be present or the system may have a small leak.
Returntostep2:Ifthesameresultisencounteredcheck
forleaksaspreviouslyindicatedand repair as necessary
thenrepeatevacuation.

5
•If pressure rises above 2000 microns, a leak is present.
Checkforleaksaspreviouslyindicated andrepairasnec-
essarythenrepeatevacuation.
Electrical Connections
HIGH VOLTAGE!
Disconnect ALL power before servicing.
Multiple power sources may be present.
Failure to do so may cause property damage,
personal injury or death due to electric shock.
Wiring must conform with NEC or CEC and all
local codes. Undersized wires could cause
poor equipment performance, equipment damage
or fire.
WARNING
To avoid the risk of fire or equipment damage, use
copper conductors.
WARNING
NOTICE
Units with reciprocating compressors and
non-bleed TXV’s require a Hard Start Kit.
or rotary
The condensing unit rating plate lists pertinent electrical data
necessaryforproperelectrical service andovercurrentprotec-
tion. Wires should be sized to limit voltage drop to 2% (max.)
from the main breaker or fuse panel to the condensing unit.
Consult the NEC, CEC, and all local codes to determine the
correctwiregaugeandlength.
Localcodesoftenrequire a disconnectswitchlocatednearthe
unit; do not install the switch on the unit. Refer to the installa-
tioninstructionssupplied withtheindoorfurnace/airhandler for
specificwiringconnections andindoorunitconfiguration. Like-
wise, consult the instructions packaged with the thermostat
formountingandlocationinformation.
Overcurrent Protection
Thefollowingovercurrentprotectiondevicesareapprovedfor
use.
• Timedelayfuses
• HACRtype circuit breakers
These devices have sufficient time delay to permit the motor-
compressor to start and accelerate its load.
Three Phase Compressor Rotation
Use care when handling scroll compressors. Dome temp-
eratures could be hot.
CAUTION
Three phase compressors are power phase dependent and
can rotate in either direction.
Verifyproperrotation forthreephasecompressors byensuring
thesuctionpressuredrops and dischargepressureriseswhen
the compressor is energized. NOTE: When operated in re-
verse,athree phase scroll compressors is noisierandits cur-
rentdrawsubstantiallyreducedcomparedtomarkedvalues.
To correct, disconnect power and switch any two leads at the
unitcontactorandre-observe.
High Voltage Connections
Routepowersupply andgroundwiresthroughthe highvoltage
portandterminatein accordance with the wiring diagram pro-
videdinsidethecontrolpanelcover.
Low Voltage Connections
The indoor transformer must supply 24 volt AC low voltage
power to the outdoor section for the control wiring. Cooling
onlyunitsrequire25VAminimumandheatpumpunits require
40VA minimum. Low voltage wiring for two-stage units de-
pendsonthethermostatusedandthe number of control wires
between the indoor unit and the condensing unit. Route con-
trolwires through the low voltage portand terminate in accor-
dancewiththe wiringdiagramprovidedinside thecontrolpanel
cover.
W2
TYPICAL H/P
ROOM THERMOSTAT
HEAT PUMP
SYSTEM COMPOSITE DIAGRAM
HEAT PUMPS
10 KW & BELOW
(OPTIONAL)
OUTDOOR THERMOSTAT
CLOSE ON TEMPERATURE FALL
R
G
C
W2
RED
GREEN
WHITE
BLUE
INDOOR UNIT
R
Y
O
W
BL
#18 GA. 5 WIRE
#18 GA. 7 WIRE
SEE
NOTE
#3
R
G
BR
W
BL
SEE NOTE #4
21
R
E
D
Y
E
L
L
O
W
O
R
A
N
G
E
W
H
I
T
E
B
L
U
E
#18 GA. 6 WIRE NEEDED WHEN OT IS USED
O
R
A
N
G
E
Y
E
L
L
O
W
#18 GA. 7 WIRE NEEDED WHEN TWO OT'S ARE USED
#18 GA. 5 WIRE
2 1
BL
O
W
Y
SEE NOTE #4
BL
SEE
NOTE
#3 W
G
CBLUE
W2
G
WHITE
GREEN
TYPICAL H/P
ROOM THERMOSTAT
SYSTEM COMPOSITE DIAGRAM
HEAT PUMPS
ABOVE 10 KW
HEAT PUMP
B
L
U
E
W
H
I
T
E
R
E
D
R
#18 GA. 7 WIRE
R
INDOOR UNIT
RRED
21
OT-1
OT-2
3
EHR 12
4W3 BROWN
SEE
NOTE
#2
NOTES:
1) OUTDOOR THERMOSTAT (OT-1) SHOULD BE THE
FIRST TO CLOSE AND THE LAST TO OPEN.
2) CONNECT WHITE AND BROWN WIRES FROM AIR-
HANDLER TOGETHER IF OT-2 IS NOT USED.
3) REMOVE WIRE WHEN USING OUTDOOR THERMOSTAT
4) TERMINAL BLOCK MARKINGS ARE FOR AMANA
AIRHANDLERS.
NOMENCLATURE
OT ---OUTDOOR THERMOSTAT (OPTIONAL)
EHR -EMERGENCY HEAT RELAY (OPTIONAL)
COLOR CODES
R --RED
Y --YELLOW
BL-BLUE
BR-BROWN
O --ORANGE
W -WHITE
G --GREEN
(OPTIONAL)
OUTDOOR THERMOSTAT
CLOSE ON TEMPERATURE FALL
BR
R
G
BR
BL
W
G
R
BL
COYR YO CW2GR E
W2COYR YO CW2GR E
Thermostat
with Low Voltage Wires to Heat Pump Unit
NOTE:Fortwo-stage units,refertotheInstallation Instructions
supplied with the variable speed indoor units for field wiring
connections.
System Start Up
NOTE: Units with crankcase heaters should have high
voltagepowerenergizedfor24hourspriortostartup.
Heatpumpsareequipped with atime/temperaturedefrost
control with field selectable defrost intervals of 30, 60, or

6
90minutes. Thissettingshouldbeadjustedatthis time if
needed. The defrost control also has SmartShift™
technology,whichdelays compressoroperationatdefrost
initiation and termination. If disabling this function is
desired, move the jumper from “DLY” to “NORM” on the
defrostcontrol
Adequaterefrigerantchargefor a matchingevaporatorand15
feet lineset is supplied with the condensing unit. If line set
exceeds 15 feet in length, refrigerant should be added at .6
ouncesper foot of liquid line.
Openthesuction servicevalvefirst!If theliquidservicevalveis
opened first, oil from the compressor may be drawn into the
indoorcoilTXV, restrictingrefrigerantflowand affectingopera-
tion of the system.
POSSIBLE REFRIGERANT LEAK
To avoid a possible refrigerant leak, open the service
valves until the top of the stem is 1/8” from the retainer.
CAUTION
Whenopeningvalveswithretainers,open eachvalveonlyuntil
the top of the stem is 1/8” from the retainer. To avoid loss of
refrigerant,DONOTapplypressuretotheretainer.Whenopen-
ingvalveswithoutaretainerremoveservicevalvecapandin-
sert a hex wrench into the valve stem and back out the stem
by turning the hex wrench counterclockwise. Open the valve
until it contacts the rolled lip of the valve body.
NOTE:Thesearenotback-seatingvalves.Itisnotnecessary
to force the stem tightly against the rolled lip.
Aftertherefrigerantchargehasbled into the system, open the
liquid service valve. The service valve cap is the secondary
seal for the valve and must be properly tightened to prevent
leaks.Makesurecapiscleanandapplyrefrigerantoiltothreads
and sealing surface on inside of cap. Tighten cap finger-tight
and then tighten additional 1/6 of a turn (1 wrench flat), or to
the following specification, to properly seat the sealing sur-
faces.
1. 3/8” valve to 5 - 10 in-lbs
2. 5/8” valve to 5 - 20 in-lbs
3. 3/4” valve to 5 - 20 in-lbs
4. 7/8” valve to 5 - 20 in-lbs
Do not introduce liquid refrigerant from the cylinder into the
crankcase of the compressor as this may damage the
compressor.
1. Break vacuum by fully opening liquid and suction base
valves.
2. Set thermostat to callforcooling. Check indoor and out-
door fan operation and allow system to stabilize for 10
minutes for fixed orifices and 20 minutes for expansion
valves.
Charge Verification
REFRIGERANT UNDER PRESSURE!
• Do not overcharge system with refrigerant.
• Do not operate unit in a vacuum or at negative pres-
sure.
Failure to follow proper procedures may cause
property damage, personal injury or death.
WARNING
Use refrigerant certified to standards. Used
refrigerant may cause compressor damage. Most portable
machines cannot clean used refrigerant to meet
standards.
AHRI
AHRI
CAUTION
55 57 59 61 63 65 67 69 71
60 10 13 17 20 23 26 29 30 31
65 8 1114161922262729
70 5 8 10 13 15 19 23 24 25
75 --------6 9 1115202123
80 ---- ---- ---- ---- 7 12 17 18 20
85 ---- ---- ---- ---- ---- 8 13 15 16
90 ---- ---- ---- ---- ---- 5 10 11 13
95 ---- ---- ---- ---- ---- ---- 5 8 10
100 ---- ---- ---- ---- ---- ---- ---- 5 8
105 ---- ---- ---- ---- ---- ---- ---- ---- 5
110 ---- ---- ---- ---- ---- ---- ---- ---- ----
115 ---- ---- ---- ---- ---- ---- ---- ---- ----
Indoor Wet Bulb Temperature, °F
Outdoor Dry Bulb
Temperature, °F
SYSTEM SUPERHEAT

7
NOTICE
Violation of EPA regulations may result in fines or other
penalties.
Operating the compressor with the suction valve closed will
void the warranty and cause serious compressor damage.
CAUTION
Final ChargeAdjustment
The outdoor temperature must be 60°F or higher. Set the
room thermostat to COOL, fan switch to AUTO, and set the
temperaturecontrolwellbelowroomtemperature.
Purgegaugelines. Connectservice gauge manifoldtobase-
valve service ports. Run the system (on low stage for two-
stage units) for 10 minutes to allow pressures to stabilize,
then check subcooling and/or superheat as detailed in the
followingsections.
Superheat = Suct. Line Temp. - Sat. Suct. Temp.
Subcooling = Sat. Liquid Temp. - Liquid Line Temp.
CAUTION
To prevent personal injury, carefully connect and disconnect
manifoldgauge hoses. Escapingliquid refrigerant can cause
burns. Do not vent refrigerant into the atmosphere. Recover
all refrigerant during system repair and before final unit
disposal.
Fixed Orifice
1. For best results, temporarily install a thermometer on
thesuctionlinenearthecompressor.Thethermometer
shouldbelocatedwithin4”to6”ofthecompressor.En-
sure the thermometer makes adequate contact and is
insulated.
NOTE:Anoptional method istolocatethethermometer
at the suction line service valve. Ensure the thermom-
eter makes adequate contact and is insulated.
2. Refertothesuperheattable providedfor propersystem
superheat. Add charge to lower superheat or recover
chargetoraisesuperheat.
Expansion Valve System
Single Speed Application
1. Temporarilyinstallthermometeronboth liquid (smaller)
andvapor(larger) lines nearservicevalves. Ensuread-
equate contact and insulate sensors well for best pos-
siblereading. Useliquidtemperatureto determine sub-
coolingandvaportemperatureto determine superheat.
2.Checksubcoolingand superheat.SystemswithTXVap-
plication should have a subcooling of 5 to 9 ºF and su-
perheat of 7 to 9 ºF.
a. Ifsubcoolingandsuperheatarelow,adjustTXV to
7 to 9 ºF superheat, then check subcooling.
NOTE: To adjust superheat, turn the valve stem
clockwiseto increase and counter clockwise tode-
crease.
b. Ifsubcoolingislowandsuperheatishigh,addcharge
to raise subcooling to 5 to 9ºF then check super-
heat.
c. If subcooling and superheat are high, adjust TXV
valveto7to9 ºF superheat, then check subcooling.
d. If subcooling is high and superheat is low, adjust
TXVvalveto7to9ºFsuperheatandremove charge
to lower the subcooling to 5 to 9ºF.
NOTE: DoNOTadjust thechargebasedonsuctionpres-
sureunless there is a gross undercharge.
Two Speed Application
1. Temporarily install thermometer on both liquid (smaller)
andvapor(larger) lines near service valves. Ensure ad-
equate contact and insulate sensors well for best pos-
sible reading. Use liquid temperature to determine sub-
coolingandvaportemperatureto determine superheat.
2.Check subcooling and superheat. Systems withTXV ap-
plicationshouldhavea subcooling of 5to9ºFandsuper-
heat of 7 to 9 ºF.
a. Ifsubcoolingandsuperheatarelow, adjust TXV to
7 to 9 ºF superheat, then check subcooling.
NOTE: To adjust superheat, turn the valve stem
clockwiseto increase and counter clockwise tode-
crease.
b. Ifsubcoolingislowandsuperheatishigh,addcharge
to raise subcooling to 5 to 9 ºF then check super-
heat.
c. If subcooling and superheat are high, adjust TXV
valveto7to9 ºF superheat, then check subcooling.
d. If subcooling is high and superheat is low, adjust
TXVvalveto7to9ºFsuperheatandremove charge
to lower the subcooling to 5 to 9 ºF.
NOTE: DoNOTadjust thechargebasedonsuction pres-
sureunless there is a gross undercharge.
NOTE: Check the Schrader ports for leaks and tighten valve
cores if necessary. Install caps finger-tight.
Heat Pump - Heating Cycle
Thepropermethodof charging a heat pump in the heatmode
is by weight with the additional charge adjustments for line
size, line length, and other system components. Make final
charge adjustments in the cooling cycle.

8
SUCTION PRESSURE
PSIG R-22 R-410A
50 26 1
52 28 3
54 29 4
56 31 6
58 32 7
60 34 8
62 35 10
64 37 11
66 38 13
68 40 14
70 41 15
72 42 16
74 44 17
76 45 19
78 46 20
80 48 21
85 50 24
90 53 26
95 56 29
100 59 31
110 64 36
120 69 41
130 73 45
140 78 49
150 83 53
160 86 56
170 90 60
SATURATED SUCTION PRESSURE
TEMPERATURE CHART
SATURATED SUCTION
TEMPERATURE ºF LIQUID PRESSURE
PSIG R-22 R-410A
200 101 70
210 105 73
220 108 76
225 110 78
235 113 80
245 116 83
255 119 85
265 121 88
275 124 90
285 127 92
295 130 95
305 133 97
325 137 101
355 144 108
375 148 112
405 155 118
415 157 119
425 n/a 121
435 n/a 123
445 n/a 125
475 n/a 130
500 n/a 134
525 n/a 138
550 n/a 142
575 n/a 145
600 n/a 149
625 n/a 152
SATURATED LIQUID PRESSURE
TEMPERATURE CHART
SATURATED LIQUID
TEMPERATURE ºF

9
Troubleshooting Information
For detailed service information refer to the Remote Condensing Unit Service manual.
Complaint System Operating
Pressures
POSSIBLE CAUSE
DOTS IN ANALYSIS
GUIDE INDICATE
"POSSIBLE CAUSE"
SYMPTOM
System will not start Compressor will not start - fan runs Comp. and Cond. Fan will not start Evaporator fan will not start Condenser fan will not start Compressor runs - goes off on overload Compressor cycles on overload System runs continuously - little cooling/htg Too cool and then too warm Not cool enough on warm days Certain areas too cool, others too warm Compressor is noisy System runs - blows cold air in heating Unit will not terminate defrost Unit will not defrost Low suction pressure Low head pressure High suction pressure High head pressure
Test Method
Remedy
Power Failure •Test Voltage
Blown Fuse ••• Inspect Fuse Size & Type
Unbalanced Power, 3PH ••• Test Voltage
Loose Connection ••• Inspect Connection - Tighten
Shorted or Broken Wires •••••• Test Circuits With Ohmmeter
Open Fan Overload •• Test Continuity of Overload
Faulty Thermostat ••• • Test Continuity of Thermostat & Wiring
Faulty Transformer •• Check Control Circuit with Voltmeter
Shorted or Open Capacitor • •••• Test Capacitor
Internal Compressor Overload Open •♦Test Continuity of Overload
Shorted or Grounded Compressor •• Test Motor Windings
Compressor Stuck ••• ♦Use Test Cord
Faulty Compressor Contactor ••• Test Continuity of Coil & Contacts
Faulty Fan Relay •Test Continuity of Coil And Contacts
Open Control Circuit •Test Control Circuit with Voltmeter
Low Voltage ••• Test Voltage
Faulty Evap. Fan Motor ••
♦Repair or Replace
Shorted or Grounded Fan Motor ••
Test Motor Windings
Improper Cooling Anticipator •• Check Resistance of Anticipator
Shortage of Refrigerant •• ♦•• Test For Leaks, Add Refrigerant
Restricted Liquid Line •• •• •
Remove Restriction, Replace Restricted Part
Open Element or Limit on Elec. Heater ♦♦ Test Heater Element and Controls
Dirty Air Filter ••• • ♦Inspect Filter-Clean or Replace
Dirty Indoor Coil ••• • ♦Inspect Coil - Clean
Not enough air across Indoor Coil ••• • ♦Check Blower Speed, Duct Static Press, Filter
Too much air across Indoor Coil ♦•Reduce Blower Speed
Overcharge of Refrigerant •• •♦••
Recover Part of Charge
Dirty Outdoor Coil •• • ♦•Inspect Coil - Clean
Noncondensibles ••♦•Recover Charge, Evacuate, Recharge
Recirculation of Condensing Air •• •
Remove Obstruction to Air Flow
Infiltration of Outdoor Air ••• Check Windows, Doors, Vent Fans, Etc.
Improperly Located Thermostat •• Relocate Thermostat
Air Flow Unbalanced •• Readjust Air Volume Dampers
System Undersized •• Refigure Cooling Load
Broken Internal Parts •♦Replace Compressor
Broken Valves •• ••
Test Compressor Efficiency
Inefficient Compressor •♦•• Test Compressor Efficiency
Wrong Type Expansion Valve ••• • •• ♦Replace Valve
Expansion Device Restricted ••• • •• •
Remove Restriction or Replace Expansion Device
Oversized Expansion Valve ••
Replace Valve
Undersized Expansion Valve ••• • • Replace Valve
Expansion Valve Bulb Loose ••
Tighten Bulb Bracket
Inoperative Expansion Valve •• • Check Valve Operation
Loose Hold-down Bolts •Tighten Bolts
Faulty Reversing Valve •♦♦♦ ♦♦♦
Replace Valve or Solenoid
Faulty Defrost Control •♦♦♦♦♦ ♦
Test Control
Faulty Defrost Thermostat ♦♦♦♦♦♦♦
Test Defrost Thermostat
Flowrator Not Seating Properly •••
Check Flowrator & Seat or Replace Flowrator
• Cooling or Heating Cycle (Heat Pump) ♦
No Cooling Unsatisfactory Cooling/Heating
Heating Cycle Only (Heat Pump)
NOTICE
Units with rotary or reciprocating compressors and non-bleed TXV’s
require a Hard Start Kit.

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GoodmanManufacturingCompany,L.P.
5151SanFelipe,Suite500,Houston,TX77056
www.goodmanmfg.com
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