GORBEL AL100 Instruction manual

IMPORTANT!
DO NOT DESTROY
Installation, Operation,
& Maintenance Manual
Month Year
Gorbel® Dealer
Date
Aluminum Wall
Bracket Jib Crane
Gorbel® Customer Order No. / Serial No.

AL100
Distributed by Ergonomic Partners
[email protected]
www.ErgonomicPartners.com
Tel: [phone]

TABLE OF CONTENTS


  
  
  
  
  
  




314869-7200

INTRODUCTION






Dimensions contained in this installation manual are for reference only and may differ for your particular application.
Normal safety precautions:
 
 
 
 

INSTALLATION
STEP 1 - PRE-ASSEMBLY
1.1 before
1.2 
1.3 
   
    
   
1.4 
 diagram 1Achart 1A
 chart 1Adiagram 1B
 diagrams 1B1C
 chart 1B
WARNING




WARNING



WARNING


TIP: 
WARNING


 THRUST
PULL
Diagram 1A. Thrust and pull definition.



STEP 1 - PRE-ASSEMBLY (CONTINUED)
Diagram 1B.
Diagram 1C. Detail “A”
J
Hole Dia, 
Bolt Dia, 
Chart 1B


Chart 1A.
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

STEP 2 - BOOM INSTALLATION
2.1 
 chart 1Bdiagram
1C
2.2 
 chart 1A
 
 
 diagram 2A
 
 
2.3 lower
 
 
2.4 
 
 diagram
2Bchart 2A
2.5 
 diagram 2Cchart 2A
 but do not torque
 
2.6 diagram 2C
 chart 2A
Note:
2.7 diagram 2D
 chart 2A
but do not torque
TIP: 
STOP !

Diagram 2A. Plumbing
formed channel brackets.
Chart 2A. Torque Ratings.
Diagram 2B. Bolting lower pivot
assembly to boom.
Diagram 2C. Bolting end of beam
bracket to boom.
Diagram 2D. Attaching upper pivot
assembly to tie rod.


 
 
 
 
 
 

STEP 2 - BOOM INSTALLATION (CONTINUED)
2.8 
 
2.9 
 diagram 2E
 
2.10 
 diagram 2F
 
2.11 
 
 
 chart 2A
2.12 
 
If boom does not rotate freely
If boom drifts
 
TIP: 
 
Diagram 2F. Attaching upper pivot assembly
to upper formed channel.
Diagram 2E. Attaching lower pivot assembly
to lower formed channel.
Diagram 2G. Attaching aluminum jib to formed channels.


STEP 3 - HOIST TROLLEY INSTALLATION
3.1 
 do not use any
kind of cleaning solution
 
 
 
3.2 
 
 diagram 3A
3.3 
 
 diagram
3B
 
3.4 
 
 
 diagrams
3C3D3E3F
3.5 
 both legs
 diagram 3G
3.6 
3.7 diagram 3H
TIP:
Diagram 3A. Endstop installation.
Diagram 3B. Festoon clamp.
Festoon trolleys.
Diagram 3C. Installing hoist
on A150 hoist trolley.
Diagram 3F. Installing hoist
on A2000 hoist trolley.
Diagram 3E. Installing hoist
on A1000 hoist trolley.
Diagram 3D. Installing hoist
on A250-A500 hoist trolley.
WARNING

diagram 3G If cotter pin is cracked or
fatigued it must be replaced.
Diagram 3G. Installing cotter pin
through trolley clevis pin.
Diagram 3H. Installing hoist trolley and endstop.



STEP 4 - FESTOONING INSTALLATION
4.1 Installing Festoon Electric Cable/Air Hose/Vacuum Hose:
 
 
Electric Cable/Air Hose with Festoon Trolleys
 
 
 
 
 
 diagram 4A
 
 
 
Vacuum Hose Trolleys
 
 
 diagram 4B
 
 
 
 diagram 4B
WARNING
must
Diagram 4A. Installing electric cable or air hose on
festoon trolley.
Diagram 4B. Installing vacuum hose on
vacuum hose trolley.

U-BOLT
CLAMP PLATE
TROLLEY BODY
ü
CABLE/
AIR HOSE
TRACK

STEP 5 - ACCESSORIES (OPTIONAL)
Rotation Stops: Both Formed Channels
5.1 
5.2 
 diagram 3C
5.3 
 
5.4 
5.5 
Other Options (Consult Gorbel® Representative)
 
STEP 6 - FINAL STEPS
6.1 
 
6.2 
6.3 
6.4 
 
TIP: 
Diagram 5A. Welding rotation stops.


WARNING


CRANE OPERATOR INSTRUCTIONS






Qualifications



  
  
  
  
  
  
  
  
Handling the Jib Boom Motion



Handling the Trolley Motion



Handling the Hoist Motion

GENERAL SUGGESTIONS
Know Your Crane


Responsibility



ANYONE
Inspection


Operating Suggestions


 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
   
   
   
   
   
 
 
 
 
 
 
 
 
 
 
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