GORBEL AL100 Instruction manual
IMPORTANT!
DO NOT DESTROY
Installation, Operation,
& Maintenance Manual
Month Year
Gorbel® Dealer
Date
Aluminum Wall
Bracket Jib Crane
Gorbel® Customer Order No. / Serial No.
AL100
Distributed by Ergonomic Partners
www.ErgonomicPartners.com
Tel: (314) 884-8884
TABLE OF CONTENTS
314869-7200
INTRODUCTION
Dimensions contained in this installation manual are for reference only and may differ for your particular application.
Normal safety precautions:
INSTALLATION
STEP 1 - PRE-ASSEMBLY
1.1 before
1.2
1.3
1.4
diagram 1Achart 1A
chart 1Adiagram 1B
diagrams 1B1C
chart 1B
WARNING
WARNING
WARNING
TIP:
WARNING
THRUST
PULL
Diagram 1A. Thrust and pull definition.
STEP 1 - PRE-ASSEMBLY (CONTINUED)
Diagram 1B.
Diagram 1C. Detail “A”
J
Hole Dia,
Bolt Dia,
Chart 1B
Chart 1A.
STEP 2 - BOOM INSTALLATION
2.1
chart 1Bdiagram
1C
2.2
chart 1A
diagram 2A
2.3 lower
2.4
diagram
2Bchart 2A
2.5
diagram 2Cchart 2A
but do not torque
2.6 diagram 2C
chart 2A
Note:
2.7 diagram 2D
chart 2A
but do not torque
TIP:
STOP !
Diagram 2A. Plumbing
formed channel brackets.
Chart 2A. Torque Ratings.
Diagram 2B. Bolting lower pivot
assembly to boom.
Diagram 2C. Bolting end of beam
bracket to boom.
Diagram 2D. Attaching upper pivot
assembly to tie rod.
STEP 2 - BOOM INSTALLATION (CONTINUED)
2.8
2.9
diagram 2E
2.10
diagram 2F
2.11
chart 2A
2.12
If boom does not rotate freely
If boom drifts
TIP:
Diagram 2F. Attaching upper pivot assembly
to upper formed channel.
Diagram 2E. Attaching lower pivot assembly
to lower formed channel.
Diagram 2G. Attaching aluminum jib to formed channels.
STEP 3 - HOIST TROLLEY INSTALLATION
3.1
do not use any
kind of cleaning solution
3.2
diagram 3A
3.3
diagram
3B
3.4
diagrams
3C3D3E3F
3.5
both legs
diagram 3G
3.6
3.7 diagram 3H
TIP:
Diagram 3A. Endstop installation.
Diagram 3B. Festoon clamp.
Festoon trolleys.
Diagram 3C. Installing hoist
on A150 hoist trolley.
Diagram 3F. Installing hoist
on A2000 hoist trolley.
Diagram 3E. Installing hoist
on A1000 hoist trolley.
Diagram 3D. Installing hoist
on A250-A500 hoist trolley.
WARNING
diagram 3G If cotter pin is cracked or
fatigued it must be replaced.
Diagram 3G. Installing cotter pin
through trolley clevis pin.
Diagram 3H. Installing hoist trolley and endstop.
STEP 4 - FESTOONING INSTALLATION
4.1 Installing Festoon Electric Cable/Air Hose/Vacuum Hose:
Electric Cable/Air Hose with Festoon Trolleys
diagram 4A
Vacuum Hose Trolleys
diagram 4B
diagram 4B
WARNING
must
Diagram 4A. Installing electric cable or air hose on
festoon trolley.
Diagram 4B. Installing vacuum hose on
vacuum hose trolley.
U-BOLT
CLAMP PLATE
TROLLEY BODY
ü
CABLE/
AIR HOSE
TRACK
STEP 5 - ACCESSORIES (OPTIONAL)
Rotation Stops: Both Formed Channels
5.1
5.2
diagram 3C
5.3
5.4
5.5
Other Options (Consult Gorbel® Representative)
STEP 6 - FINAL STEPS
6.1
6.2
6.3
6.4
TIP:
Diagram 5A. Welding rotation stops.
WARNING
CRANE OPERATOR INSTRUCTIONS
Qualifications
Handling the Jib Boom Motion
Handling the Trolley Motion
Handling the Hoist Motion
GENERAL SUGGESTIONS
Know Your Crane
Responsibility
ANYONE
Inspection
Operating Suggestions
LIMITED WARRANTY
A) DISCLAIMER OF IMPLIED WARRANTY OF MERCHANTABILITY
B) DISCLAIMER OF IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE
C) DISCLAIMER OF EXPRESS WARRANTY
D) DISCLAIMER OF SPECIAL, INCIDENTAL AND CONSEQUENTIAL DAMAGES
E) DEALER OR DISTRIBUTOR NOT AN AGENT
F) MERGER
G) PAINTING
Title and Ownership:
Claims and Damages:
Cancellations:
Returns:
Changes and Alterations:
Third Party Action:
OSHA Responsibilities:
Equal Employment Opportunity:
INSPECTION AND MAINTENANCE
WARNING
GORBEL® WALL BRACKET JIB CRANE INSPECTION AND MAINTENANCE SCHEDULE
ITEM COMPONENT MAINTENANCE FREQUENCY*
1 Mounting Bolts
2Upper Pivot
Assembly
3Lower Pivot
Assembly
4End of Beam
Bracket
5 End Stops
6 Hoist Trolley
7Wheels
(hoist trolley)
8 Accessory Items
9 Gorbel® Crane
Distributed by Ergonomic Partners
www.ErgonomicPartners.com
Tel: (314) 884-8884
Table of contents
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