Gorilla Carts MH1240-01 User manual

Utility Cart
With Removable
Sides
Owners Manual
Model MH1240-01
For product inquiries:
Tricam
7677 Equitable Drive
Eden Prairie, MN 55344
800-867-6763
www.gorillacarts.net 10/07
• Important Safety Instructions
• Assembly Instructions
• Parts and Hardware Identification
CAUTION: Read, understand and follow ALL instructions before using this product.
WARNING: Not for recreational use. Perons should never ride in the Utility Cart.

IMPORTANT SAFETY INSTRUCTIONS
1. READ ALL INSTRUCTIONS CAREFULLY BEFORE USE. If you do not understand these instructions, need clarifi-
cation or further explanation, please call our toll free answer line for assistance at 1-800-304-1316
Monday through Friday 8:00 a.m. until 5:00 p.m. CST.
2. Do not load cart with more than 800 lbs / 362 kg.
3. Do not allow children to use the cart unsupervised. This Cart is not a toy.
4. Always distribute payload evenly over surface of bed.
5. Do not load any items on top of the panel. Lower panel when objects are to be loaded onto the bed.
6. If any parts become damaged, broken or misplaced do not use the cart until
replacement parts can be obtained.
7. Do not operate or use on objects that can cause damage to the pneumatic tires or tubes.
Do not inflate tires more than 30 psi.
8. SAVE THESE INSTRUCTIONS.
ASSEMBLY INSTRUCTIONS
Your Cart requires assembly. Account for all parts and hardware before beginning assembly. If any parts are missing,
damaged or if you have questions or need additional instructions DO NOT RETURN THIS PRODUCT TO THE
RETAILER, call the manufacturer at 1-800-867-6763.
Tools required for assembly: Medium size slot screwdriver, 6, 8, and 12mm open end wrench and /or two medium
adjustable wrenches.
Refer to the exploded drawing and the parts list on the following pages during assembly.
STEP 1 Assemble the REAR SUPPORT ASSEMBLY to the bed using
(4) 8 x 20mm Carriage Support Bolts, (2) 8 x 45mm Carriage Support
Bolts, and 6 - 8mm washers and lock nuts. Attach the Rear Axle
Support to the back of the bed using the (2) 8 x 45mm Carriage Support
Bolts and then attach the Left and Right Rear Axle Braces using the (4)
8 x 20mm Carriage Support Bolts. Tighten all nuts securely.
STEP 2 The front support assembly is mostly pre-
assembled at the factory. Please make sure all bolts and
nuts assembled at the factory are tight.
A. Attach the Front Axle Support to the bed of the wagon using (2) 8 x 45mm Carriage
Support Bolts, 8mm washers and lock nuts.
B. Secure the Center Front Axle Brace to the bed of the wagon using (2) 8 x 20mm
Carriage Support Bolts, 8mm washers and lock nuts.
STEP 3 Install the WHEELS in the following order.
A. Place the Wheel Spacer bushings onto the axles.
B. Place the Wheels onto the axles with the valve stem facing out.
C. Use the 12mm washers and the cotter pins to secure the wheels.
STEP 4 Attach the Pull Handle to the Front
Axle Support using the
8 x 60mm Pull Handle bolt, 8mm washer and lock nut.

STEP 5 Attach the Lock Handles onto the Front and Back Panels using 8mm washers
and lock nuts. NOTE: Do not fully tighten the lock nuts. These are to be adjusted
after finishing the panel assembly.
STEP 6 Attach the Front, Back, and Side Panels using the Pins.
NOTE: Latch the Panels in the upright position using
the Lock Handles. Tighten the lock nuts on the Lock
Handles to allow for smooth operation without
being overly tight.
MAIN FRAME PARTS
1Bed - (1)
2Sides Panels - (2)
3Front Panel - (1)
4Back Panel - (1)
510” Wheels - (4)
REAR SUPPORT ASSEMBLY
6Rear Axle Support - (1)
7Left Rear Axle Brace - (1)
8Right Rear Axle Brace - (1)
FRONT SUPPORT ASSEMBLY
9Front Axle Support - (1)
10 Center Front Axle Brace - (1)
11 Pull Handle - (1)
ASSEMBLY HARDWARE
12 Fence Assembly Pins - (8)
13 Lock Handles 8mm - (4)
14 Washers 8mm - (15)
15 Lock Nuts 8mm - (15)
16 Wheel Spacer Bushings - (4)
17 Wheel Cotter Pins (4)
18 Wheel Washer 12mm
19 Carriage Support Bolts 8 x 20mm - (6)
20 Carriage Support Bolts 8 x 45mm - (4)
21 Pull Handle Bolt 8 x 60mm - (1)
PARTS AND HARDWARE IDENTIFICATION
12
13
14
19
20
21
16
18
15
17

EXPLODED DRAWING FOR ASSEMBLY
2
1
4
32
7
6
8
10
9
11