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  9. Graco GM 3500 User manual

Graco GM 3500 User manual

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INSTRUCTIONS-PARTS
LIST
This
manual
contains IMPORTANT
WARNINGS and INFORMATION
READ AND RETAIN
FOR
REFERENCE
3.5
HORSEPOWER, GASOLINE-POWERED
GM
3500
AIRLESS PAINT SPR
3000
psi
(210
bar)
"MUM
WORKING
PRESSURE
LO-BOY
CART
Model
222-028,
Series
F
Basic Sprayer
Model
231-077
Completesprayer,with hose andgun, RAC
iV@
Dripless@Tip Guard, and 517 sizeSwitchTipo
UPRIGHT CART
Model
221-040,
Series
F
Basic Sprayer
Model
231-057
Completesprayer, with hose andgun, RAC
iV@
Dripless@Tip Guard, and517 sizeSwitchTip@
Warnings
...................
.2
setup
......................
.a
Fueling
.....................
.9
Stanuo
.....................
10
TABLE
OF
CONTENTS
-
~-
Maintenance11
TroubleshootinoGuide
13
Flushing
Guidelines.12
-
~~~~~ ~ ~
................
..........
........
-
Repair
......................
14
Parts
.......................
30
Accessories
................
.38
Technical Data
..............
.39
Dimensions
................
.39
Warranty .40
NOTE
This
is
an example
of
the
DANGER label onyour sprayer.
This label is available inother languages,
free
of
charge.
See
page38
to
order.
..
...................
307-863
Rev
G
Supersedes
F
Spray palntlng, flushing
or
cleaning equlpment with flammable
liq-
uids
In
confined areas can result In fire
or
expioslon.
Use
outdoors or
In
earemely well ventilated areas. Ground equip-
ment, hoses, containers and objects being sprayed.
Avoidall Ignition sources such as static electrlckyfrom plastic drop
cloths, open flames such as pilot lights, hot objects such as clga-
rems, arcs from connectlng
or
dlsconnectlng power cords or turn-
Ing light swltches on and
on.
Failure
to
follow
thls
warning can resultIndeath
or
serlous Injury.
READ AND UNDERSTAND ALL LABELS
1
Liquids can be Injected Into the body by high pressure airless spray
or
leaks
-
especially
hose
leaks.
Keep body clear of
the
nozzle. Never
stop
leaks with any part of the
body. Dralnall pressure before removlng parts.Avoid accldentai
trig-
gering of gun by always setting safety latch when not spraying.
Never spray without atipguard.
In caseofaccldentalskinInjection.seeklmmedlate
"Surgical Treatmenr'.
Faliure
10
follow thls warnlng can result
In
amputation
or
serious
Injury.
IDINSTRUCTION MANUALS BEFORE USE
GRACOINC. P.O.
BOX
1441
MINNEAPOLIS,MN
55440-1441
@COPYRIGHT 1988, GRACO INC.
General Safety
This equipment generates veryhigh fluidpressure. Sprayfrom
the gun, leaks or ruptured components can inject
fluid
through
yourskinandintoyourbody,andcauseextremelyseriousbodily
injury, including the need for amputation. Also, fluid injected or
solashedintothe eyes or
on
the skin can cause serious damage.
NEVERpoint the spray gun at any one or at any part
of
the body.
NEVER put your handor fingers over the spraytip.NEVER tryto
"blow back" paint; thisis NOTan air spray system.
ALWAYShavethe tip guard
in
place
on
the spray gun when
spraying.
ALWAYSfollowthe PRESSURE RELIEF PROCEDURE, below,
beforecieaningorremovingthespraytiporservicinganysystem
equipment.
NEVERtry to stop or deflect leaks with your hand or
My.
each use.
Be sure equipment safety devices are operating properly before
Medical
Alert--Airless Spray Wounds
If
any fluid appears to penetrate your skin, get EMERGENCY
MEDICAL CARE AT ONCE.
DO
NOTTREATAS
A
SIMPLE
CUT. Tell the doctor exactly whatfluidwas injected.
Note
to
Physlclan: Injection
in
the
skin
isa traumatic injury.
It
is
importantto treat the injury surgicaliyas
soon
aspossible.
Donotdelaytreatmenttoresearch toxicity. Toxicityisacon-
cernwith some exotic coatings injected directlyinto theblood
stream. Consultation with aplasticsurgeon or reconstructive
hand
surgeon maybeadvisable.
Spray Gun Safety Devlces
Besureallaunsafetvdevicesareooeratinaorooerlvbeforeeach
use.
DO
not;emovebr modify any part of
ti%
gun; this can cause
a malfunction and result
in
serious Wilyinjury.
Safety
Latch
Whenever you stop spraying, even for a moment. always set the
gunsafety latchinthe closed or "safe" position, making the gun
triggering of the gun.
inoperative. Failuretoset the safetylatch can result
in
accidental
Diffuser
Thegundiffuser breaksupspray and reduces the rlsk
of
fluid
in-
jection when the tip is
not
installed. Check diffuser operation
regularly. FollowthePRESSURE RELIEFPROCEDURE, below,
then remove the spraytip.Aim thegun into a metal pail, holding
thegunfirmlytothepail.Usingtheiowestpossiblepressure,trig-
ger the gun.
If
the fluid emittedis
not
diffused into an irregular
stream, replace the diffuser immediately.
ALWAYShavethe
tip
guard
In
place
on
the spray
gun
while
Tip
Guard
spraying. Thetip guard alerts you to the fluid Injection hazard
and helps reduce, but does not prevent, the risk of accidentally
tip.
placingyour fingers or any part
of
your bcdycloseto the spray
Always havethetrigger guardinplaceon thegunwhen spraying
Trigger
Guard
toreducetheriskofaccidentaiiytriggeringthegunifitisdropped
or bumped.
Sarav
Tia
Safetv
-I-~
~
I
~
.~
~ ~
Useextremecautionwhencleaningorchangingspraytips.Ifthe
spray tipclogswhile spraying, engage thegunsafety latch im-
mediatelv.ALWAYSfollowthePRESSURERELIEFPROCE-
DURE, below, and then remove the spraytip
to
clean it.
NEVER wipe
off
build-up around the spraytip untilthe pressure
Is
fully
relieved and the gun safety is engaged.
To reduce the risk
of
serious bodily Injury, including fluid injec-
5.
Engage the
gun
safety latch.
tion, Splashingfluid orsolvent
in
the eyesoronthe skin, or injury
from
movingpartsorelectricshock,alwaysfollowthisprocedure
6.
Openthepressuredrainvalve,having
a
containerready
to
whenevervoushut
off
the soraver. when checkina or servicina catch the drainage. Leave the
valve
own
until
YOU
arereadv
any partofihespray system; wtkn.installing. cleaningorchan6 to spray again.
ingspray tips,andwhenever you stop spraying.
1.
Engage thegunsafety latch.
~ ~ ~~
-
7.
Disconnect the sparkplugcable.
2.
Turn
theON/OFFswitch to OFF.
If
yoususpectthatthespray
tip
orhose iscompletelyclogged,
3.
Flipthe pressure control switch toOFF.
or
that pressure
has
not been fully relieved
after
following the
4.
Disengage the gun safety latch. Hold a metal partof the gun
hose
end
couplingand VERY SLOWLY loosen the part
lo
relieve
stepsabove, wrap a rag around the
tip
guard retaining nut or
firmly to the side
of
a grounded metal pail, and trigger thegun pressure gradually. then loosen completely. Now clear thetipor
to
relievepressure.hose.
parts. KEEP CLEARof moving parts
when starting or operating
Moving parts can pinch or amputate
your fingers or other
body
the sprayer. Follow the Pressure Rellef Procedureon page
2
before checking or servicingany part of the sprayer,to prevent
it
from
starting accidentally.
General Safety
Any misuse of the spray equipment or accessories, such as
overpressurizing, modifying
parts,
using Incompatible chemi-
caisandfluids,orusingwomordarnagedparts,cancausethem
to
rupture
and
resultinfluid injection, splashing in the eyesoron
the skin, or other seriousbodilyinjury, or fire, expiosion orprop
erty damage.
cause it to malfunction.
NEVERalterormodifyanypanofthisequipment;doingsocould
CHECKallsprayequipment regularly andrepairorreplaceworn
or damaged parts immediately.
Always wear protective eyewear, gloves.clothing and respirator
as recommended by the fluid and solvent manufacturer.
System Pressure
This sprayercandevelop
3000
psi
(210
bar) MMiMUM
WORK-
ING
PRESSURE.
Be sure allspray equipment
and
accessories
used are rated to withstand the this Dressure. DO NOT exceed
the maximum working pressure
of
any component or accessory
usedinthe system.
Fluid
and Solvent Compatibility
All
chemicals used
in
the sprayer mustbechemically compat-
ible with the wetted parts shown
in
the TECHNICAL DATA on
page39.Consultyourchemicalsuppliertoensurecompatibllity.
Donotuse1,1,l-trichioroethane,methyienechioride,otherhalo-
aenated
hvdrocarbonsolventsorfiuidscontaininasuchsoivents
h
this eauioment. which contains aluminum anslor zinc oarts.
~ ~~~
Suchusecould result
in
a-serious~chemical reaction,
wiih
the
possibilityofexplosion, whichcouldcausedeath, seriousbodiiy
_.~ ~ ~~
injury and/or substantial property damage.
Highpressurefluid inthe hosescan bevery dangerous.
If
the
damage or misuse, thehighpressure spray emitted from
it
can
hose develops a leak. split or rupture due
to
any kindof wear,
causeafiuidinjectioninjuryorotherseriousbodiiyinjuryorprop
erty damage.
ALL FLUID HOSES MUST HAVE STRAIN RELIEFS ON BOTH
at or closetothe coupling which
can
result
in
hose rupture.
ENDSl~estrainreliefsheipprotectthehosefromkinksorbends
TIGHTEN ail fluidconnections securely before each
use.
High
pressurefluid candislodge alwsecoupllngorallow highpres-
sure spray
to
beemitted
from
the coupling.
NEVER usea damaged hose. Before each
us,
check the entire
hoseforcuts,leaks,abrasion, bulging cover,ordamageor
mwement
ofthe hosecoupiings.
if
anyoftheseconditionsexist,
replace the hose immediately. DONOTtrytorecouple highpres-
sure hose or mend it with tape or any other device.
A
repaired
hose cannot contain the high pressure fluid.
hosestomoveequipment. Keephosesclearof movingpartsand
HANDLEANDROUTEHOSESCAREFULLYDonot pull
on
hotsurfacesofthepumpandgasengine.Donotusefluidsorsoi-
vents whichare notMmDatible
with
the inner tube and cover
of
the hose.
DO
NOT expose Graco hoses
to
temperatures above
180'
F
(82"
C) or below
-40'
F
(-40°
C).
HoseGrounding Continuity
grounded spray system. Check the electrical resistanceofyour
Proper hosa grounding continuity is essential to maintaining a
fluidhoses at ieast once a week.
If
your hose does not have a tag
on
it which specifies the maximum electrical resistance, contact
the hose supplier or manufacturer for the maximum resistance
limits. Use a resistance meterinthe appropriate range for your
hose
to
check
the
resistance.
If
the resistance exceeds the rec-
ommendedlimits.replaceitimmediately,Anungroundedor
poorly grounded hose can make your system hazardous. Also
read FIRE
OR
EXPLOSION HAZARD, below.
Always read the chemical manufacturer's literature before using
them
in
thissprayer.
Static electricityiscreated by the flow of
fluid
through the pump
and
hose.
If
every part of the spray equipment is
not
properly
grounded,sparkingmayoccur,andthesystemmaybecomehaz-
ardous.Sparkingmayalsooccurwhenplugginginorunplugging
a~werSUDDlvCOrdOruSinaaaasolineenaine.Soarkscanionite
6mes
from'sdlvents and
tk
fruid being sprayed,
dust
partbs
and other flammable substances, whether you are spraying in-
-
~
---
doorsoroutdoors,andcancauseafireorexpiosionandserious
Wilyinjury and property damage.
ifyouexperienceanystaticsparkingorevenaslightshockwhile
usingthisequipment.ST0PSPRAYlNGiMMEDIATELY.Check
the entire system for proper grounding. Do
not
use
the system
again until
the
problem has been identified and corrected.
To
reduce the risk of static sparking, ground the sprayer and ail
Grounding
otherspray equipmentusedorlocatedinthesprayarea. CHECK
your local electrical code for detailed grounding instructions for
your area and type of equipment. BE SUREto ground all of this
spray equipment:
1.
Sprayer:connectagroundwireandclamp(supplied)toatrue
earth ground.
spilledona hot surface can ignite and cause a fire.
NEVERfillthe fuel tank while the engine is running or hot. Fuel
ALWAYSpourfuel
in
slowiy
to
avoidspiliing.Also read FIRE
OR
EXPLOSION HAZARD, above, and FUELINGonpage
9.
gineexhaustis piped outside.Theexhaustcontainscarbon
NEVER operatethe engine
in
a
closed buildingunless the en-
cause serious Illness and even death of inhaled.
monoxide,
a
poisonous, odorless and invisible gas which
can
2.
Fiuidhoses: useonly grounded hoses with a maximum of
500
~(150m)combinedhoselengthtoensuregroundingcontinu-
itv.
See
Hose Groundlna Contlnultvabove.
-
3.
Spraygun:obtalngroundingthroughconnectiontoaproperly
grounded
fluid
hose and sprayer.
4.
Object beingsprayed: according to local code.
5.
Fluid supply container: according
to
local
code.
6.
Allsolventpails
used
whenllushing,
according
to
local
code.
pail
on
a non-conductive surface. such as paper or card-
Use
only metal pails, which are conductive.
Do
notplacethe
7.
To
maintain grounding continuity when llushing
of
felieving
board, which interrupts the grounding continuity.
pressure, alwayshold
a
metal part
of
the gun firmly to the side
of
a grounded metal pail, then trigger the gun.
Flushing Safety
Reduce theriskof fluid injection injury, staticsparking.orsplash-
ingby following the flushing procedure given
on
page
12
of this
2,
and remove the spraytipbefore flushing. Hold a metal partof
manua1,FollowthePRESSURE
RELIEF PROCEDUREonpage
the gun firmly
to
the side of a grounded metal pail and
use
the
lowest possible fluid pressure during flushing.
United States Government safety standards have been adopted
under the Occupational Safety and Health Act.
These
standards
-
particularly the General Standards, Part
1910,
andtheCon-
struction Standards, Part
1926
-
should be consulted.
La
puiverisation
A
haute
pression
peut
causer
de
blessures
tres
graves.
Reserve
exclusivement
a
I'usage
professionnei. Observer
toutes
les
consignes
de
SeCUrite.
Bien
lire
et
bien
comprendre
tous
les
manueis
d'instructions
avant
d'utiliser
le
materiel.
RlSQUES
D'INJECTION
~~~~~~~~~~~~~~~~~~~~~~~~~~~~,~~~~~~~~~,~~~~-~~~~~,~~~~~~~~~,~~~~~~,~~~,~~~~~~~~~~~~~~
Consignes
generales
de
securite
Verrou
de
s6curit6
veriseparlepiaoletou
iefiuidesouspressionprovenantdefuites
duncourt instant, toujours mettre ie verrou de securite
du
pisto-
Cet
appareiiproduitunfiuideatres
hautepression.Lefiuidepu1-
A
chaque fois que
I'on
s'arrete de puiveriser,
mhe
s'ii s'agit
ou deruptures peutpenetrersou la peauou al'interieurducorps
let
sur
la
position, "fermee" ou 'Skurite" ('safe'). pour em+
etentrainerdesbiessurestresgraves,voirmemeuneamputation.
cher
le
pistolet de fonctionner. si
le
verrou de &Curitetest
pas
Meme sans &re sous Dression, iefluideeciaboussantouentrent mis. ie pistoietput
se
declencher accidentellement.
dans ies yeux peut aussi entrainer des blessures graves.
NE JAMAIS pointer
le
pistoietversquelqu'un ouvers une partie
queiconqueducorps. NE JAMAIS menre
le
main
ou
Ies
doigts
sur I'ajutagedupuiverisateur. NE JAMAIS essayerde "refouler"
la peinture.
Cet
'appareil N'est PAS uncnmpresseur
TOUJOURS garder ia protection de I'ajutage
en
piace sure ie
pneumatique.
TOUJOURSobserver la Marche
a
Suivre Pour Detendre la
pistoiet pendant
la
puiverisation.
Pressiondonneepius loin, avant de nettoyer ou d'eniever i'aju-
tage
du
puiveris&teur,oud'effectuer
un
travail quelconque sur
une partie de I'appareii.
NE JAMAIS essayer d'arreteroude davier ie fuites avecia main
ouie corps.
Avantchaqueutiiisation. biens'assurerque lesdispositifsdesg-
curite fonctionnent correctement.
Sains medicaux
En cas de penetration defiuide
=,US
iapeau: DEMANDERIM-
MEDIATEMENTDESSOINSMEDICAUXDURGENCE.NE
PASSOIGNERCETTEBLESSURECOMMEUNESIMPLE
-
-
...
-
...
-
-.
.
-
-.
.
~~~
COUPURE.
~~
Avls au medecln: La penetration des fluides
sous
lapeau est
un
traumatisme.
II
est Important de tralter chlrurglcaiernent
mentpoureffectuerdesrecherchessurlatoxicit~.
Cettainsre-
cette blessure Irnrnediaternent.
Ne
pas retarder
le
traite-
Sontinjectes directement dans
le
sang.
I1
est souhaitable de
v.4tementsexotiquessontdangereusementtoxiques
quandils
consulterun chirurgienesthetiques
ou
un
chirurgien speciali-
Dispositifs
de
securite
du
pistolet
se danslareconstruction des mains.
Avantchaqueutiiisation,biens'assurequetouslesdispositifsde
securite
du
pistoiet fonctionnent correctement. Ne
pas
eniever
ni
modifier une partie quelconquedu pistolet; ceci risquerait
dentrainerunmauvaiSfonCtionnementet des biessuresgraves.
Diffuseor
Le
diffuseur
du
pistolet
sert
A
diviser
le
jet
et
a
reduire
Ies
risques
dinjectionaccidenteile quand i'ajutage n'est pas
en
place. Veri-
fieriefonctionnementdudiffuseurregulierement.Pourcettev8ri-
fication, detendre ia pression en Observantla Marche
it
Sulvre
Pour Detendre la Pression donnee plus loin enlever i'ajutage
dupuiverisateur. Pointer
ie
pistolet dans
un
seau
en
metal,
en
ie
maintenant fermement contre
le
seau.
puis,
en utilisant la pres-
sion la plus faibie possible, appuyer sur ia gachettedupistolet.
Si
le
fiuideprojete n'est pas diffusesous formede
jet
irregulier,
rempiacer immediatement
le
diffuseur.
Protection
de
I'ajutage
TOUJOURS maintenir
ia
protection de I'ajutage en place sur
le
pistoietdupuiverisateur pendant ia puiverisation.
La
protection
dei'ajutage attire I'attention sur ies risques d'injection let Contri-
bueareduire.main'eviteoasierisaue.clueiesdoiatsouuneDar-
tiequelconqueducorps
ne
passentacdidentelienFent
a
prodmi-
te
immediatedeI'ajutage dupulverisateur.
Consignes
de
securite
concernant
I'ajutage
du
pulverisateur
Faire extrhementattention i'occasion du nettoyageoudue
remplacementdesajutagesdupuiverisateur.
Sii'ajutagesebou-
chependent iapuiverisation, menre immediatement
le
verroude
securitgduDistolet. TOUJOURSbien observe la Marche
a
Sul-
~~
vre Pour DhtendreiaPresslon puiseniever i'ajutagedupulve
risateur pourlenettoyer.
NEJAMAiSessuyercequis'estaccumuleautourdei'ajutagedu
pulverisateur avant que la pression ne soit completement
tom-
bee
et
que ie verroude&curite du pistoiet
ne
soit engage.
Pourrauire
les
risques de biessures graves, y compris
18s
bies-
5.
Engager
le
verrou de securitedupistoiet.
sures
parprojectiondefiuideouceiiescauseespardetjciabous-
6,
ouvrir
la
soupap
de
securite
et
la
iaisser
ouverte
iusqu~g
ce
suresdansiesyeuxousurlapeau,pardespiecesenmouvement,
tOUjOurS bienObserve cette marche asuivre chaquefois que i'on
dunettoyagedusystemeou
lors
duchangementdesajutages.
Sil'onsoupconnequeletuyauoul'ajutageestcompletementbou-
arrete
le
puiverisateur,i'occasion delaverification,duegaieou
7.
Debrancher
fil
dela bougie.
2.
Menre ie levier d'arrdtdumoteur sur ARRET (OFF).
1.
Engagerieverroudesecurite dupistoiet.che
ou
quelapressionn'apasefecomplbtementlibereeapres
3.
Basculeri'interrupteurdecommandedepressionsurARRET
MENTunraccorddeboutdetuyauoui'ecrouderetenuedeiaPro-
avoirprocedeauxoperationsci-dessus,desserrerTRESLENTE-
(OFF).
4.
Desengager
le
verroudesecuritedu pistoiet. Tout
en
mainte- tection de I'ajutage
et
liberer progressivement la pression.
ire
le
c6ted'unseau
en
metal. actionner
le
pistolet pour iiberer
nant une partie metailiquedupistoiet fermement appuye con-
la pression.
que
l*on
soit pret
a
se
servir de nouveaudupulverisateur.
SOLO PARA
US0
PROFESIONAL. RESPECTE LOSAVISOS DEADVERTENCIA.
EL
ROCIADO A ALTA PRESION PUEDE CAUSAR GRAVES LESIONES.
Lea
y
entienda
todo
el
manual
de
lnstrucciones
antes
de
manejar
el
equipo.
PELlGRO DE INYECClONDE FLUID0
~~~~~~~~~~~~~~~~~~~~;~~~~~~~~~~~~~~~,~~~,~~,~~~~~~~~~~~~~~,~~~;~~~~,~~~~~~~~~~~~~~,~~~,~~,~~
Seguridad
general
Aparatos
de
segurldad
de
la
pistola
pulverlzadora
delapistoia.
10s
escapesdefiuidoo roturasde loscomponentes funcionando bienantes de cada uso.Nosacar ni modificar nin-
Esteequipo general
un
fiuido a una presion
muy
alta. Eirociado Asegurar que todos
10s
aparatos protectoresde lapistola est6n
puedeninyectarfluidoenla pieiye1cuerpoycausarIesionesex- guna piezade lapistolapues podriacausarelmalfuncionamien-
tremadamente graves, inciuyendo a veceslanecesldad de am-
. to
de
la mismacon las consiguientes lesiones personaies.
putacion. Tambien.ei fluido inyectado
o
salpicado en
10s
ojos
puedecausargraves daiios.
Pestilode seguridad
NUNCA apuntar lapistola haciaaiguien oalgunaparte del cuer- mento, siempre colocar
el
pestill0 de seguridad en la posicion
Cadavezquesedejedepulverizar,aunqueseaporunbrevemo-
Po.
NUNCA
coiocar la manOO1oS dedos encimadelabquilia. "cerrada",
lo
quedeja la pistolainoperante. Elnohacerlo puede
NUNCAtratarde "hacer retornarlapintura";esteNOesunsiste-
ilevaral
&par0
imprevisto
de
la
pistola,
ma derociado de aire.
-
..
SiEMPRE tenercolocado el protector de ia boquilla en la pistola
mientras se esta pulverizando.
SIEMPREseguir elprocedimiento de descarga de presion,
dadomasabajo,antesdelimpiarosacarlaboquiilaodedarser-
vicio a cualquier del sistema.
cuerpo.
NUNCA tratarde parar
o
desviar ios escapescon lamano
o
el
Asegurar que todos
10s
aparatosdeseguridad delequip esth
funcionando bien antes de cada uso.
Tratamiento
medico
.~
Si pareciera que un poco de fluidopenetro la piel. conseguir
TRATAMIENTOMEDICODEURGENCIADEINMEDIATO.
NOTRATAR
Lp.
HERIDA COMO UN SIMPLE CORTE.
Deciral
medico exactamentecua fluidofue.
~~
Avlso
almedico: Sise llega a inyectareste fluldo en lapiel
se causa unalesi6ntraumatica.
Es
lmportante tratarquirk-
gicamente la lesion a labrevedadposible.
No
demorarel
tratamiento para investigar la toxicidad. La toxicidad es
algo
de sumarimportancia
enalgunaspinturasex6ticas
cuandose
inyectan directamentea1torrente sanouineo. Sird convenien-
teconsuitara
un
especialista en cirug7apldstica
o
reconstruc-
tiva de /as
manos.
DifuSOr
el
riesgode inyeccion cuando no esta instaiada la boquiila. Revi-
El difusor de la pistola dispersa el chorro pulverizado
y
reduce
sarcon reguiaridad
e1
funcionamien!o del difusor.Seguirelpro-
cedirniento de descargade presion, dado
mas
abajo,
y
des-
sosteniendolabienfirmecontrael.Utilizandolapresion masba-
pues sacarla boquiila. Apuntar la pistola aunbalde metalico,
io
posible, disparar la pistola. Si
si
fiuido emitido
no
sale disper-
so
en un chorro irregular, reemplazarde inmediato el difusor.
Protector de
/a
boquilla
SIEMPREtenerelprotectordelaboquillacoiocadoenlapistola
contrael Deliaro de inveccion
v
avuda a reducir. Der0noevita.
mientras
se
est& pulverizando. Este protector llamalaatencion
la coiocacibnaccideniaide losdebos
o
cuaiquieiotraparte dei
cuerpo cerca
de
la
bcquilla.
Segurldad
de
la
boquilla
pulverlzadora
Tenermuchocuidadoaliimpiarocambiariasboquillas.SiIlega-
ra a ObstNirse mientrasesta pulverizando, enganchar el pestillo
de la pistola de inmediato. SIEMPRE seguir elprocedlmlento
dedescargade preslon
y
despues scar ia boquiila para
limpiarla
NUNCAlimpiar laacumulacl6ndepintura alrededorde la boqul-
el pestillo este enganchado.
Iia antes de que se haya descargado por compieto la presion
y
2.
Mover el interruptor de paradadelmotor a
OFF.
Slsesospechaquelaboquiliaolamangueraest~completamente
3.
Mover el interruptor de controlde presion
a
OFF.
obstruida.oquenosehadescargadoporcompletolapresi6ndes-
4.
Desengancharelpestillodeseguridaddelaplstola.
Mantener pu6s de haberseguidoelprocedimientoanterior, aflojarMUY
una parte metalica dela pistolafirmemente contraelladode
LENTAMENTEunadaptadordeextremodelamangueraolatuer-
un baldedemetal
y
activar ia pistolaparadescargar ia ca de renencion del protector de lay punta
y
descargar Qradual-
presion. mente la oresion.
Segurldad general Preslhdel Sisterna
comosobre presurizacih, rnodificacion de piezas. us0
de
ma- PRESION DE
TRABAJO
MAXIMA.
Asegurar que todoel equipo
Cuaiquier mal us0 del equipopulverizadoro
10s
accesorios.tal
Esta
pulverizadora puede desarrollar
210
barias
(3000
psi)
de
teriales
y
productosquimicosIncompatibles,
o
utiiizaciondepulverizadory
susaccesoriostienanlacapacidadparaaguantar
piezas daiiadas
0
desgastadas, puede hacen que se rompan
y
ia presion mhxirna de trabajo de ningljn componente
0
acceso-
causenla inyeccion de fluido
u
otras Iesiones corporales graves, riode este sistema.
incendio, explosion
o
dafios a la propiedad.
Siempreusargafas,guantes,vestimentasprotectorasy
unrespi-
Cornpatibilldaddefluido
radero, tal como recomiendan
10s
fabricantes del fluido
y
del Siempreleer
iasinstruccionesdelfabricantedelfluido
y
solvente
solvente. ante?, deusarlosenestapulverizadwa.
S
EG
U
R
I
DAD EN EL
US0
DE
US
MANG
U
ERAS
~,~,~~~,~~,~~.~,,~~~~:~~,~,~~,~~~~~~~~~~~,~,~~,~~~~~,~,~~~.~~~,~,~~~~~~~~!?!~
El fiuido que escapa
a
alta presion
por
ias mangueras puede ser
muy peligroso.
SI
en lamanguera
se
desarrola
un
escape, una
rotura
0
rajadura debido a cualquier tipo de desgaste, daAo
0
maltrato.
e1
chorro a alta Dresi6n emitido
cor
alii ouede causar
unalesidnporinyeccionuotraslesionescorporalesgravesoda-
60s
a la propiedad.
TENERGUARDASDERESORT€ENAMBOSEXTREMOSl
iTODAS
LAS
MANGUERAS PARA FLUIDOSTIENENQUE
Estas Droteaen
las
manaueras contra dobleces
o
retorceduras
enlosacop~mientosocercadeellos,losquepodriantraducirse
enroturas
de
iamanguera.
Antesdeusarlas, APRETARbienfirmes todas las conexiones. El
fluido a lata presion puede desalojar
un
acoplamiento suelto
0
dejar quepro
e1
escape
un
chorro a alta presion.
en
buscadecortaduras, escapes,abrasih,cubierta abultada,
o
NUNCAusar
una
mangueraque estadafiada. Siempre revisarla
acoplamientossueltosodaiiados.
Si
Ilegaraaencontrarsecual-
quieradeestascondiciones,reemplazardeinmediatolamangue-
ra.NOintentarreacopiarunamangueradealtapresionoenmen-
darlaconcintaadhesivauotromaterialsimiiar.Unamangueraque
hasidoremendadanoaguanteelfluidoalaltapresion.
MANEJAR
Y
PASAR CUiDADOSAMENTE
US
MANGUERAS.
Notirar de
las
mangueras para mover
el
equipo.
No
usarfluidos
o
solventes que Sean incompatiblescon
e1
tub0interno
y
la cu-
biem
de
lamanguera. NO exponer ias manguerasa temperatu-
rassobre
820
C
(180°F)
o
bajo -40°C
(-40'
F).
Continuidad del clrcuito de puesta
a
tierra
de larnanguera
cia1 para mantenerconectado a tlerra
e1
sistema pulverizador.
Es
Lacontinuidaddelcircuitodepuestaatierraapropiadoesesen-
indispensablerevisar ia resistenciaelectricamhxima
de
las
Si lamanguera
no
tiene una etiquetaen la cualse especifica la
manguerasdeaireydefluidoporlomenosunavezalasemana.
resistencia elactrica maximum, ponerseen contact0 can
si
pro-
veedorofabricantedelamangueraparalainformacionsobrelos
limites de resistencia. Usarunmetrode resistencia en la gama
apropiada para comprobar la resistencia; si excede ios litesre
comendados, reemplazariade inmediato.
Es
muy arriesgado
te
ner una manguera sin puesta a tierra
o
con la puesta a tierra
en
malascondiciones.Leer tambienlainformacion sobre
RIESGO
DE INCENDIO
0
EXPLOSION,
mas
arriba.
Elflujoaaltavelocidaddeifluidoalpasarporlabombaymangue
racreaelectrlcidadesthtica.Sltodaslaspartesdelequipopulve
do alsistema
en
algo peiigroso.Tambien. pueden producirse
rizadornotienenbuenatierra,puedenocurrirchispas,convirtien-
chispas al enchufar
o
desenchufarel cordon electric0
o
al usar
unmotordegasolina.
Estaschispaspuedeninflamarlosvapores
de
10s
solventes
y
el
chorrode fiuidopulverizado, particuias de
polvoyotrassustanciasinfiamables,seaalairelibreobajotecho.
lo
que podria causar una explosion
o
incendio
y
graves iesiones
corporales
y
daiios ala propiedad:
SI
murreuna chlspa de eiectricidad estbtica
0
incluso
un
ligero
choqueelectricomientrasseusaelequipo,DEJARDEPULVERI-
tierraapropiado.Nousardenuev0elsistemahastahaberidentiA-
ZAR
DE INMEDIATO. Revisar
todo
el sistema
en
buscade una
cad0
y
soiucionado el problema.
Puesta
a tierra
Para reducir ei riesgo
de
chispas esthticas, conectar a tierraia
puiverizadora
y
tcdoel otro equipo de puiverizarque
se
use
o
se
encuentreen
el
lugar que
se
va armiar.CONSULTAR
el
c6digo
electric0 de la localidad para Ias instrucciones sobre lascone
xiones a tierra exigidas para la zona
y
tip0
deequipo. ASEGU-
RAR
deconectar
a
tierra
todo
este equipo pulverizador:
1.
Pulverizadora: Conectar
el
alambre
de
tierra
y
laabrazadera
(suministrada) a una buena conexion a tierra.
2.
Manguerasparafluidos:usarsolamentemanguerascon
pussta a tierra de una longltud combinada
de
150
rn
(500
pies),paraasegurarbuenacontinuidadatierra.
Referirsetam-
bien al pArrafo sobrecontinuidad a tlerrade
la
manguera.
3.
Pistoia: hacerlapuesta atierra conectandola a una manguera
de fluido
y
pulverizadora bien conectadas a tierra.
4.
Sumlnistral
un
reclpiente: de acuerdo al codigo
local.
Usar
solamente baldes
de
metal, que Sean conduclivos. Nocob
car ei balde
en
una superficie
no
conductiva, como papel
o
carton, que interrumpe la continuidad a tierra.
5.
Objeto
que
se esta rociando: de conformidadcon
e1
codigo
local.
6.
Todos
10s
baldes de solvente usados durante
el
iavado. de
conformidad con el codigo local.
7.
Paramantenerla continuidada tierradurante ellavado
0
des-
carga de presion, siempre apoyaruna parte metalicade ia
Pistola bien firms contra
el
costado de balde de metal. des-
pub
apretar sigatillo.
Segurldad duranteel lavado
piei,oqueocurraunadescargadeelectricidadestatica,siempre
Para reducir
el
riesgo
de
que
se
inyecte
o
saipique fluido en
la
seguirlaslNSTRUCClONESPARAELIAVAD0,dadasenlapa-
gina
12.
Seguirel procedlmlentode descarga depreslon en
ia pkgina
6,
y
quitar la boquilla de metal
y
usar
le
presion
mas
baja posible de fiuido duranteellavado.
PRECAUClONESPARA
LOS
MOTORES
DE
GASOLlNA
~~~~~::-i''"~~~~~~,~~~~~~~~~~~~~~~~.~j~~~~,~~~~~~~~~~~~'~
*.
:.;;.:.:.:.:.:,:
,$:$?:$2...:.:
_..,.,.,...
,.._x
,,,,
funcionando
0
caliente. El combustible derramado
en
una su- caminar 10s gases de escape hacia el aire libre.
Los
gases de
NUNCA llenar
e1
tanque de combustible mientras el motor esta
NUNCA hacer funcionar ei motor en unedificiocerrado sin en-
perficie calientepuedeencenderse
y
provocar un incendio. escape contienen monoxida de carbono,
un
gas venenoso, sin
SIEMPRE verter el combustible lentamente para evitar derra- olor
e
invisible que podria causar enfermedades graves, inciuso
mas.
Laar
PELlGRn
nE
INCFNnln
n
EYDl
nClnhl
I^
-,,"A-
^I
:*b."n""
WARNING
If yousupply your own hoses and
spray gun, besurethe hosesareelec-
trically conductive, that thegun has a
tipguard,andthateachpart is ratedfor
at least
3000
psi
(210
bar)
Maximum
the risk
of
seriousbodily injury
caused~
Working Pressure. This is to reduce
bystatic sparking,fluid injection
or
ov-
er-pressurization and rupture
of
the
hoseor gun.
1.
ConnectHose
and
Gun.
Removethe
plastic cap plug from the outlet nipple.
Assemblethe
50
fl.
(15m) hose,
3
fl(.9
m)
whiphoseand
gun,
and connect
them to the outlet nipple.
DO
NOT
use
thread sealant onthe
hose and
gun
connections.
DO
NOT
in-
stallthe spray tip until the'system is
primed.
2.
TWO
GunHookup.
Unscrew the cap
from the secondary hose outlet. Con-
nect an accessoryhose andguntothe
1/4npsm(m) nipple.
CAUTION
To
avoid damaging thepressurecon-
trol, follow these precautions.
1.
Always
use
nylon spray hose at
least 50
ft.
(15.2
m)
long.
2.
Never
use
a wlre braid
hose;
It
Is
toorigidto act asapulsation
dampener.
3. Never install a ballvalve
or
shut-
off
device between the filter and
the 50
ft.
(15 m) hose.
4.
Always usethemain filter outlet
for onegunoperation.Neverplug
this
outlet.
3.
Fill
the Packlng Nutwet-Cup
1/3
full
with Graco Throat Seal
Liquid
(TSL),
tend the pump
life.
supplied, and keep it filled, to helpex-
SECONDARY
OUTLET
HOSE
1/4 npsm(m)
PRESSURE
VALVE
DRAIN
'
OUTLET
NIPPLE
1/4 npsm(m)
I
WHIP
HOSE
3
n
(0.9
m)
Flg
8-1
4.
Checkthe.englne
oil
level. Referto
the Honda engine manual, supplied.
This is a summary of the information:
Remove oneof the oil fillplugs; theoil
shouldbealmost overflowing.
See
Fig
9-1. Add
oil
as necessaty.
high-quality, detergent oil, SAE
Recommended lubrication oil:
Use
a
SEor
SF",
for regular
use
and
for
1OW-40, classified
"FOR
SERViCE
breaking-in a new engine.
5.
Besureyoursystem
Is
properly
and follow
the
warning section,FIRE
grounded before operatlng
It.
Read
OR
EXPLOSION HAZARD, page
3.
6.
Fillthegastank.
See
the FUELING
section, below.
7.
Flushthe
pump
to remove the light-
weight oil whichwas left
in
the pump
to protect it from rust.Refer to the
FLUSHING GUIDELINES, page 12.
8.
Preparethepalntaccording to the
manufacturer's recommendations.
formed. Stirthe paint
to
mix pigments.
Remove any skin that may have
9.
Straln the paint through a fine nylon
meshbag (available at mostpaint
dealers)toremove partlclesthatcould
clogthe filter or spraytip.This isprob-
ably the most important step toward
trouble-free spraying.
10. Keep the sprayer uprlght and level
duringoperation and whenever it is
being moved.ReadthelastCAUTION
on page10.
'
OIL
FILL
PLUG
Flg
9-1
Gasoline is extremelyflarnmableand explosiveun-
WARNING
dercertain conditions.To reducetheriskof afireor
explosion:
0
Always shut
off
the enginebefore refueling.
0
Refuel
in
awell-ventilated area.
0
Do
not smoke or allow flames or sparks
in
the
areawhere the engine is refueledor wherethe
gasoline
Is
stored.
0
Do notoverfill thetank. Make
sure
thefillercap
Is
securely closedafter refueling.
0
Becarefulnottospilifueiwhenfueling.Fuelva-
por or spilledfuelcanignite. If any fuelis
spilled, makesure the area isdry beforestart-
ingthe engine.
1. Fuel specifications.Use automotive gasolinewith a
pump octane number of
86
orhigher. If the engine
knocks or pings,
use
a higher octaine gasoline.
Un-
leadedfuel minimizes
combustionchamberdeposits.
2.
Gasollnes contalnlng alcohol (gasohol).
Do
not
use
gasohol which containsmethanol,ifthe gasohol
does
notcontaincosoivents and corrosioninhibitors for
methanol.Evenif
itdoescontainsuchadditives,
donot'
use
thegasoholifitcontainsmorethan
5%
methanol.
NOTE
The
HONDA engine warranty doesnot cover
taining alcohol. See the HONDA engine manual
damage resultingfrom the
use
of gasolines con-
for more information.
3.
General. Do not
use
oiland gasoiinemixturesorcon-
taminated gasoline. Avoid gettingdirt, dust
or
water
in
the
fuel
tank.
4. Tank Capacity.
0.66
gallons (2.5 liter). Always leave
at least 1/2in. at the top of the tank for expansion.
5.
Shut
off
the englne before refuellng.
6.
After refueling, tlghten the fuel tank capfirmly.
NOTE:
Refer to Fig
11 -1
as youstart the sprayer.
NOTE:
When
starting a sprayer that
IS
NOT
PRIMED,
re-
1.
Be
surethe gas tank
Is
full.
Open the blackfuel shut-
2.
Checktheenglne
011
level.
NOTE:
The engine stops automaticallyif it is low
on
oil.
If youtry to start it againwithout adding more oil,
a red light
on
the rear ofthe engine glows as you
pull thestarter rope.
move the spray tip.
off
lever.
3.
Place
the
suction
tube Into the paint container.
4.
Turn
the pressure control switch to
OFF.
5.
Openthe black fuel shutoff lever
by pushingit in the
6.
Be
sure the spark plug cable
Is
flrmly pushed onto
directionof the arrow.
the spark plug.
CAUTION
Never attempt to startthe engineunless fluid pres-
OFF. Attemptingto start the enginewhen
it
ispres-
sure is relieved andthe pressurecontrol isturned
surizedwill damagethe recoil system.
7.
To
start the englne:
a.
Turn the pressure acljustlng knob
all the way
counterclockwise tothe lowest pressuresetting.
b.
Pull
the metalthrottle lever awayfromthe fuel
tank
to the maximum position(fully
left).
c.
If the englne
Is
cold,close
the gray chokelever,
located beneaththe air cleaner.
way or not at all.
If
the englne
Is
warm,
close the chokeonly half
d.
Turn theenglneswltch
to
ON.
WARNING
A
rope which recoils too quickly mayhit someone
andcause serious bodily injury.
The
ropecould
also jam in the recoil assembly.
e.
Graspthe starter rope.
Holdingthe frame of the
sprayer with
one
hand, pull the rope rapidly and
firmly. Continue holdingthe rope as youlet it re-
turn.
Pull
and return the ropeuntiltheengine
starts.
f.
Open thechoke.
In
cold weather, leave the
choke closedfor
10
to
30
seconds beforeopen-
ingitto keepthe enginetunning.Otherwise,open
the choke as
soon
as the engine starts.
8.Dlsengagethegunsafetylatch.
9.
To startthepump:
a. Openthe pressure drain valve.
b.
Turn the pressure control switchto ON.
c. Slowly increase the pressuresettinguntil the
pumpstartsto cycleslowly. Cyclethepumpslow-
drainvalve, indicatingthe pump is fully primed.
ly until fluid is flowing smoothlyfromthe pressure
d.
Close
the pressuredrainvalve.
e.
Hold a metal part of the gun firmly against a
til
fluid is flowing smoothly from thegun.
groundedmetalcontainer,squeezethetrigger
un-
f. Release the trigger andengagethegunsafety
latch.
10.
Install the spray tip.
Refer to the Instructionmanual
suppliedwiththetip
(307-848
if you are usinga
RAC
IV).
11.
Adjust the englne speed and pump pressure.
Trig-
ger the gun onto a test paperto check thespray pat-
ternandatomization.Turn the pressure adjusting knob
throttle setting asfar as you canwithout changingthe
until you get a good pattern.
Then
slowly lower the
spray pattern.
CAUTION
Always
use
the lowest needed fluid pressure and
the lowest neededthrottle setting, to increase the
lifeof the sprayer. Highersettings cause excessive
cluich cycling, premature tip wear and premature
pumpwear.
CAUTION
thesprayertopreventfuelfrom flooding theengine.
Closethe fuel valve wheneveryou are transporting
Keepthe sprayer upright and level when operating
Itandwhentransporting
it.
Thispreventscrankcase
which makesstart up very difficult.
oilfromleaking into the combustion chamber,