manuals.online logo
Brands
  1. Home
  2. •
  3. Brands
  4. •
  5. Graco
  6. •
  7. Paint Sprayer
  8. •
  9. Graco RTX-650 Programming manual

Graco RTX-650 Programming manual

Other manuals for RTX-650

1

This manual suits for next models

8

Other Graco Paint Sprayer manuals

Graco DutyMax DH230 Guide

Graco

Graco DutyMax DH230 Guide

Graco A KP 115 User manual

Graco

Graco A KP 115 User manual

Graco GX series Guide

Graco

Graco GX series Guide

Graco 239-139 Operation manual

Graco

Graco 239-139 Operation manual

Graco UNICARB 308936 Operation manual

Graco

Graco UNICARB 308936 Operation manual

Graco 16N657 Use and care manual

Graco

Graco 16N657 Use and care manual

Graco 230-998 Operation manual

Graco

Graco 230-998 Operation manual

Graco Nova spx User manual

Graco

Graco Nova spx User manual

Graco 695 Premium Hi Guide

Graco

Graco 695 Premium Hi Guide

Graco Xtreme NXT User manual

Graco

Graco Xtreme NXT User manual

Graco C Series User manual

Graco

Graco C Series User manual

Graco 254974 User manual

Graco

Graco 254974 User manual

Graco EcoQuip2 EQm Use and care manual

Graco

Graco EcoQuip2 EQm Use and care manual

Graco Hydra-Spray B Series User manual

Graco

Graco Hydra-Spray B Series User manual

Graco HYDRA-SPRAY N Series Operation manual

Graco

Graco HYDRA-SPRAY N Series Operation manual

Graco FUSION A Series User manual

Graco

Graco FUSION A Series User manual

Graco Reactor H-VR Use and care manual

Graco

Graco Reactor H-VR Use and care manual

Graco QuickShot User manual

Graco

Graco QuickShot User manual

Graco PRO AA5500SC User manual

Graco

Graco PRO AA5500SC User manual

Graco FinishPro 290 User manual

Graco

Graco FinishPro 290 User manual

Graco XTR A Series User manual

Graco

Graco XTR A Series User manual

Graco 24G775 User manual

Graco

Graco 24G775 User manual

Graco 970161 Operation manual

Graco

Graco 970161 Operation manual

Graco AA 2000 Operation manual

Graco

Graco AA 2000 Operation manual

Popular Paint Sprayer manuals by other brands

Idex Akron Brass FS100 quick start guide

Idex

Idex Akron Brass FS100 quick start guide

mbp TEL 15BS instructions

mbp

mbp TEL 15BS instructions

Solo 425 Classic Original instructions

Solo

Solo 425 Classic Original instructions

WAGNER AirCoat GM 4100 AC operating manual

WAGNER

WAGNER AirCoat GM 4100 AC operating manual

Titan MultiFinish 440 owner's manual

Titan

Titan MultiFinish 440 owner's manual

SNOWJOE Sunjoe 24V-GS-LTW-RM Operator's manual

SNOWJOE

SNOWJOE Sunjoe 24V-GS-LTW-RM Operator's manual

Walther FSP-01 Assembly instructions

Walther

Walther FSP-01 Assembly instructions

Fimco LG-4-3-1 owner's manual

Fimco

Fimco LG-4-3-1 owner's manual

Nordson MicroMax 2 manual

Nordson

Nordson MicroMax 2 manual

Bonide 051 Operation and service instructions

Bonide

Bonide 051 Operation and service instructions

zogics Z-DAS instruction manual

zogics

zogics Z-DAS instruction manual

KISANKRAFT KK-KBS-165 Operation manual

KISANKRAFT

KISANKRAFT KK-KBS-165 Operation manual

Matrix SG 650 Translation of the original instructions

Matrix

Matrix SG 650 Translation of the original instructions

paasche VV Instructions and parts list

paasche

paasche VV Instructions and parts list

Carlisle DeVilbiss JGA-510 Service manual

Carlisle

Carlisle DeVilbiss JGA-510 Service manual

Gardena 11120 Operator's manual

Gardena

Gardena 11120 Operator's manual

DeVilbiss LUNA2i Operation manual

DeVilbiss

DeVilbiss LUNA2i Operation manual

WAGNER W 125 manual

WAGNER

WAGNER W 125 manual

manuals.online logo
manuals.online logoBrands
  • About & Mission
  • Contact us
  • Privacy Policy
  • Terms and Conditions

Copyright 2025 Manuals.Online. All Rights Reserved.

WARNING
This manual should only be used
by a qualified Service Technician.
First choice when
quality counts.
Texture Sprayers
Electrical & Mechinical
Troubleshooting Manual
Rev. C 10/11 /07
ti4305a
Table of Contents
Basic meter terminology and testing procedures.................................................................................................3-9
Electric Texture Sprayers
RTX 650 and TX 65:
• Motor will not start.................................................................................................................................. 10
RTX 900,1250 and TX 90,125:
• Motor will not start.................................................................................................................................. 11
RTX 750 and RTX 1000:
• Motors will not start ........................................................................................................................... 12,13
• RotoFlex Motor will not start.................................................................................................................. 14
• Air Compressor Motor will not start ....................................................................................................... 15
RTX 1500:
Operational and troubleshooting:
• Power cord plugged in and Power Switch Off ....................................................................................... 16
• Power cord plugged in and Power Switch ON........................................................................................ 17
• Power cord plugged in and Power Switch ON and IN the PRIME MODE ............................................ 18
• Power cord plugged in and Power Switch ON and Gun Trigger Closed ................................................ 19
• Power cord plugged in and Power Switch ON and Spray Gun Trigger Open......................................... 20
Gas Texture Sprayers
TexSpray 1030 FC:
• Operational Overview ............................................................................................................................. 21
• Pump will not prime................................................................................................................................22
• Pump will not spray................................................................................................................................. 23
GM 1030 TexSpray:
• Operational and troubleshooting ............................................................................................................. 24
BASIC ELECTRICAL TERMINOLOGY
In any discussion of electricity, there are three basic terms you will need to understand.
CURRENT
VOLTAGE
RESISTANCE
CURRENT:
Current is the movement of the electrical charge.
Current Flows through the wires from the power source to the load.
Current is measured in AMPERES (AMPS, A or I). See Figure 1.
NOTE: Meter is only clamped around one wire.
VOLTAGE:
Voltage is the force that causes current to fl ow in a circuit.
Voltage is measured in VOLTS (V or E). See Figure 2.
FIGURE 1
FIGURE 2
ON/OFF
Switch
Ref 58
Power
Plug
Red (+)
White
Black
Green
Black (–)
Black
from Motor
ON/OFF
Switch
Ref 58
Power
Plug
Potentiometer Ref 37
Red (+)
White
Black
Green
Black (–)
Black
120 AC
V
Motor
3
BASIC ELECTRICAL TERMINOLOGY
RESISTANCE:
Resistance is anything that causes an opposition to the fl ow of current in a circuit.
Resistance is used to control the amount of voltage and/or amperage in a circuit.
Resistance is measured in OHMS - Ω. See Figure 3.
A common component check would be motor and clutch field windings.
FIGURE 3
--
��
Black
Red
Yel
Yel
Known Value
��
Known Value
+
-
4
CONTINUITY TESTING
Checking “continuity” is one of the most common tests in electrical troubleshooting. Continuity is the ability of a wire or electrical component to
conduct current. When you use a continuity tester, you connect a circuit (the continuity tester) that you know works, to a wire or a component that
may or may not work. The continuity tester will tell you if the wire or component is capable of conducting current.
Continuity testers are available at almost any hardware store.
A volt-ohmmeter or VOM can also be used to check continuity. This meter can be purchased at most electrical or electronic supply stores.
To test a component for continuity:
1 Check the tester by connecting the leads.
* If using a test light the light should turn on.
* If using a digital volt-ohmmeter, the screen should show 00 if OL appears the meter needs to be repaired.
SWITCH TESTING-ROCKER
Common test procedure for a SPST Switch:
0.000
5
WIRE CONTINUITY TESTING
Continuity testing will “NOT” fi
nd wire fragmentation!!
Example:
120 Vac input static voltage and drops to 119Vac load voltage.
A good piece of wire will carry line and load voltage.
Damaged / Fragmented Wire Damaged / Fragmented Wire
Pinched Wire
120 Vac input static voltage and drops to 76Vac load voltage.
Other causes:
Poor stripping of outer insulation.
Poor crimp.
A defective piece of wire may carry line voltage but will “NOT” carry load voltage
6
GROUND TESTING
Every corded electric sprayer that comes into your shop for repair should be tested as described below, to make sure that it is properly grounded.
Pull the machine’s plug out of the wall outlet and connect one lead from a DC continuity test light or a VOM to the (round) ground terminal on the
plug.
NOTE:
If the ground terminal is broken off of the plug, install a new plug.
Touch the test light (or VOM) leads to several bare metal surfaces on the body of the machine. If the light (or meter) indicates continuity, the machine
is properly grounded. If the light (or meter) doesn’t indicate continuity trace through the ground (green) wiring on the machine to determine where
the break is.
Improper installation or alteration of grounding plug could results in risk of electric shock, fire or explosion that could cause serious injury or death.
The other function of the grounding plug is to protect the control board from static build up. If the plug is missing this could cause permanent damage
to the control board.
7
CAPACITOR TESTING:
A capacitor is an electrical component that stores electricity. Capacitors are usually used to help start a motor or make a motor run more eff
The following instructions can be used to test any capacitor.
WARNING!
A CAPACITOR CAN SHOCK YOU EVEN WHEN A MACHINE IS UNPLUGGED. NEVER TOUCH CAPACITOR TERMINALS WITH
YOUR FINGERS. ALWAYS USE TOOLS WITH INSULATED HANDLES. NEVER DISCHARGE A CAPACITOR NEAR FLAMMABLE
LIQUIDS OR VAPORS.
1 Visually inspect the capacitor for leaks, mechanically damage or loose terminals. Replace it if any of these problems exist.
2 Unplug the machine and remove the capacitor(s).
If capacitor(s) are attached to the control board the test can not be perormed.
3 “SEE ABOVE WARNING” Using a screwdriver with
insulated handles, hold so that the blade contacts the
capacitor terminals as shown in Fig. A. This will
“discharge” the capacitor.
4 Put a volt-Ohm meter on the R X 100 scale.
5 While watching the meter, connect the 2 leads to the 2 terminals on the capacitor.
If the capacitor is good, the meter needle will go to the right (toward 0 resistance) (Fig. 1), then to the left (toward - maximum resistance)
If the meter needle goes all the way to the right and stays there, the capacitor is defective.(Fig.2)
If the meter needle stays all the way to the left (doesn't move at all when connected to the capacitor), the capacitor is defective.(Fig. 3)
FIG. A
Capacitor
GOOD BAD BAD
8
RECTIFIER
(See Fig. 1) Now we come to the most popular application of the diode: rectifcation. Simply rectifcation is the conversion of alternating
current (AC) to direct current (DC). This almost always involves the use of some device that only allows one-way fl ow of electrons.
As we have seen, this is exactly what a diode does.
RECTIFIER TESTING:
The following instructions can be used to test any bridge rectifer.
Use a DC continuity test light or a VOM (on the R x 100 scale) for all tests.
Disconnect all wires from the rectifer.
AC
AC
+
-
FIG. 1
1 Connect test leads as shown in Figure A. If the meter beeps, the rectifer is
defective. If the meter does not beep, go to the next step.
2 Connect test leads as shown in Figure B. If the meter does not beep, the
rectifer is defective. If the meter beeps, go to the next step.
3 Connect test leads as shown in Figure C. If the meter beeps, the rectifer is
defective. If the meter does not beep, go to the next step.
4 Connect test leads as shown in Figure D. If the meter does not beep, the
rectifer is defective. If the meter beeps, go to the next step.
5 Connect test leads as shown in Figure E. If the meter beeps, the rectifer is
defective. If the meter does not beep, go to the next step.
6 Connect test leads as shown in Figure F. If the meter does not beep, the rectifer is defective. If the meter beeps, go to the next step.
7 Connect test leads as shown in Figure G. If the meter beeps, the rectifer is defective. If the meter does not beep, go to the next step.
8 Connect test leads as shown in Figure H. If the meter does not beep, the rectife r is defective. If the meter beeps, the rectifer is good.
0.000
OL OL 0.000
0.000
OL OL 0.000
FIG. A FIG. B FIG. C FIG. D
FIG. E FIG. F FIG. G FIG. H
DC DC
9
ON/OFF
Switch
Red
Black
Power Cord
Chassis Ground
WhiteWhite
Green
Green
Motor
Black
Fuse
Red
Step 1
110-120 AC
V
--
++
Power switch ON.
Cord plugged in.
Meter on AC Volts
Red
Black
Power Cord
White
White
Black
Fuse
Red
Green
--
Step 2
110-120 AC
V
--
Power switch ON.
Cord plugged in.
Meter on AC Volts
Red
Black
Power Cord
WhiteWhite
Black
Fuse
Red
Green
--
++
Step 3
110-120 AC
V
--
Power switch ON.
Cord plugged in.
Meter on AC Volts
Red
Black
Power Cord
WhiteWhite
Black
Fuse
Red
Green
--
++
NO
See step 2. Do you have
over 100 AC volts?
YES
See step 1.Do you have
over 100 AC volts?
YES
Repair or
replace the
power Cord.
Replace the
power switch.
Replace Motor
NO
See step 3.Do you have
over 100 AC volts? NO
YES
Check the 3amp
Fuse, if ok repalce
fuse holder.
Motor will not run.
RTX 650 and TX 65
10