Graco 24V641 User manual

SB_D_011
Instructions
TOTE AND DRUM DISPENSE SYSTEMS FOR DIESEL 333470E
EXHAUST FLUID (DEF) (ISO 22241) EN • FR • ES
NOT APPROVED FOR USE IN EXPLOSIVE
ATMOSPHERES OR HAZARDOUS LOCATIONS
MAX WPR 345 kPa (3.4 bar) (50 psi)
MODELS: SEE SECTION 1.4
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions
Drum Kit Tote Kit

INDEX
A GENERAL WARNINGS 3
B SAFETY INSTRUCTIONS 3
B.1 SAFETY WARNINGS 3
C FIRST AID RULES 3
C.1 WARNINGS 4
D PACKAGE CONTENTS/PRE-INSPECTION 6
E MACHINE AND MANUFACTURER IDENTIFICATION 8
E.1 PLATES POSITION 8
F INTENDED USE 9
G TOTE KIT INSTALLATION 10
H ASSEMBLY 11
H.1 INSTALLATION ONTO IBC/TOTE TANKS 12
H.2 DRUM KIT INSTALLATION 13
I OPERATION AND USE 13
I.1 LEAVING THE SYSTEM UNUSED FOR LONG PERIODS OF TIME 15
I.2 FLUSHING THE DISPENSING SYSTEM 15
J MAINTENANCE 16
K TROUBLESHOOTING 17
L TECHNICAL DATA 18
L.1 METRIC 18
L.2 ENGLISH 19
M DEMOLITION AND DISPOSAL 20
N EC-DECLARATION OF CONFORMITY 21
WARRANTY 24

M0312 3
EN
A GENERAL WARNINGS
Important pre-
cautions To ensure operator safety and to protect the pump from potential damage, workers must be fully acquainted with
this instruction manual before performing any operation.
Symbols used
in the manual
The following symbols will be used throughout the manual
to highlight safety information and precautions of particular
importance:
WARNING
This symbol indicates safe working practices for
operators and/or potentially exposed persons.
NOTICE
This symbol indicates that there is risk of damage to
the equipment and/or its components.
NOTE
This symbol indicates useful information.
Manual preser-
vation This manual should be complete and legible throughout. It should remain available to end users and specialist in-
stallation and maintenance technicians for consultation at
any time.
Reproduction
rights All reproduction rights are reserved by Graco Inc. The text cannot be reprinted without written permission
B SAFETY INSTRUCTIONS
B.1 SAFETY WARNINGS
Mains -
preliminary
checks before
installation
Before installation, make sure that the electric power supply
network is fit ed with a suitable earth-line and complies with
the regulations in force.
WARNING ELECTRIC SHOCK HAZARD
You must avoid any contact between the electrical power
supply and the fluid th t needs to be pumped.
Maintenance
control Before any checks or maintenance work are carried out, switch the system’s power off by disconnecting the plug
from the socket.
WARNING EQUIPMENT MISUSE HAZARD
It is strictly forbidden to support or transport the system us-
ing a power supply cable.
It is strictly forbidden to support or transport the system us-
ing a suction or outlet pipe.
C FIRST AID RULES
Contact with
the flui
In the event of problems developing following EYE/SKIN
CONTACT, INHALATION or INGESTION of the treated
product, please refer to the SAFETY DATA SHEET/AUS32 /
DEF / AD-Blue (ISO22241)
Persons who
have suffe ed
electric shock
Disconnect the power source, or use a dry insulator to
protect yourself while you move the injured person away
from any electrical conductor. Avoid touching the injured
person with your bare hands until he is far away from
any conductor. Immediately call for help from qualifie
and trained personnel. Do not operate switches with wet
hands.
NOTE Please refer to the safety data sheet for the fluid

4 M0312
EN C.1 WARNINGS
The following warnings are for the setup, use, grounding, and repair of this equip-
ment. The exclamation point symbol alerts you to a general warning and the hazard
symbols refer to procedure-specific risks. When these symbols appear in the body
of this manual or on warning labels, refer back to these Warnings. Product-specifi
hazard symbols and warnings not covered in this section may apear thoughout the
body of this manual where applicable.
WARNING
FIRE AND
EXPLOSION When flammable fluids are present in the work area,
such as gasoline and wind-
shield wiper flui , be aware
that flammable fumes can
ignite or explode. To help
prevent fi e and explosion:
Use equipment only in will ventilated area.
Eliminate all ignition sources, such as cigarettes
and portable electric lamps.
Keep work area free of debris, including rags
and spilled or open containers of solvent and
gasoline.
Do not plug or unplug power cords or turn
lights on or off when flammable fumes are
present.
Ground all equipment in the work area.
Stop operation immediately if static spark-
ing occurs or if you feel a shock. Do not use
equipment until you identify and correct the
problem.
Keep a working fi e extinguisher in the work
area.
ELECTRIC
SHOCK
F
Electrocution or death This equipment must be grounded. Improper
grounding, setup or usage of the system can
cause electric shock.
Turn off and disconnect power cord before ser-
vicing equipment.
Connect only to a grounded electrical outlets.
Use only 3 wire extension cords in accordance
with local electrical codes. Extension cords
should have a ground lead.
Ensure ground prongs are intact on power and
extension cords.
Do not expose to rain. Store indoors.
Never touch the electric plug of socket with
wet hands.
Do not turn the dispensing system on if the
power connection cord or other important
parts of the apparatus are damaged, such as
the inlet outlet plumbing, dispensing nozzle or
safety devices. Replace damaged components
before operation.
Before each use check that the power connec-
tion cord and power plug are not damaged. If
damaged, have power connection cord replaced
before use by a qualified ele trician.
The electrical connection between the plug and
socket must be kept well away from water.
Unsuitable extension leads can be hazardous,
in accordance with current regulations. only ex-
tension cords that are labelled for outdoor use
and have a suffici t conduction path should
be used outdoors.
For safety reasons, we recommend that, in prin-
ciple, the equipment be used only with a earth-
leakage circuit breaker (max 30 mA).
Electrical connections must use ground fault
circuit interrupter (GFCI).

M0312 5
EN
EQUIPMENT
MISUSE
!
Misuse can cause death or
serious injury Do not operate the unit when fatigued or un- der the influen e of drugs or alcohol.
Do not exceed the maximum working pres-
sure or temperature rating of the lowest rated
system component. See Technical Data in all
equipment manuals.
Use fluids and solvents that are compatible
with equipment wetted parts. See Technical
Data in all equipment manuals. Read fluid and
solvent manufacturer’s warnings. For com-
plete information about your material, request
MSDS from distributor or retailer.
Do not leave the work area while equipment is
energized or under pressure.
Turn off all equipment when equipment is not
in use.
Check equipment daily. Repair or replace worn
or damaged parts immediately with genuine
manufacturer’s replacement parts only.
Do not alter or modify equipment. Alterations
or modific tions may void agency approvals
and create safety hazards.
Make sure all equipment is rated and approved
for the environment in which you are using it.
Use equipment only for it intended purpose.
Call your distributor for information.
Route hoses and cables away from traffi areas,
sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to
pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
Burn
Hazard Equipment surfaces and
fluid that is heated can
become very hot during
operation
To avoid severe burns do not touch hot fluid or
equipment.
Toxic Fluid
or Fumes
Hazard
Toxic fluids or fumes can caus
serious injury or death if splashed
in the eyes or on skin, inhaled, or
swallowed.
Read MSDS’s to know the specific haz-
ards of the fluids ou are using.
Store hazardous fluid in approved con-
tainers, and dispose of it according to
applicable guidelines.
Prolonged contact with the treated
product may cause skin irritations:
always wear protective gloves during
dispensing.

6 M0312
EN
Personal
Protective
Equipment
Wear appropriate protec-
tive equipment when in
the work area to help pre-
vent serious injury, includ-
ing eye injury, hearing loss,
inhalation of toxic fumes,
and burns.
This equipment includes but is not limited to:
Protective eyewear, safety shoes, close-fittin
clothing and hearing protection.
Respirators, protective clothing, and gloves as
recommended by the fluid and solvent manu-
facturer.
Wear protective equipment that is suited to the
operations that need to be performed and re-
sistant to cleaning products.
D PACKAGE CONTENTS/PRE-INSPECTION
To open the cardboard packaging, use a pair of scissors or a cutter, being careful not
to damage the dispensing system or its components. Open the packaging and check
that the following components provided as part of the equipment are available
WARNING EQUIPMENT MISUSE HAZARD
Check that the data on the plate correspond to the desired
specifications. In the event of any anomaly, contact the sup-
plier immediately, indicating the nature of the defects. Do not
use equipment which you suspect might not be safe.
NOTE In the event that one or more of the components de-
scribed below are missing from inside the package,
please contact Graco inc technical support.
DEF System Model Number
24V641 24V644 24V645 24V646 24V656 24W060 24W075 24W062 24W065 24W067
Item Part Number Description Qty
1127642 Pump 120 VAC 1 1 1 1 1 1 1
1127643 Pump 12 Vdc 1 1
2127649 Nozzle 1 1 1 1 1 1 1 1
2125078 Nozzle 1 1
3--- Suction hose 1 1 1 1 1 1 1 1 1 1
4--- Delivery Hose 1 1 1 1 1 1 1 1 1 1
5103927 SS Hose clamps 4 4 4 4 4 4 4 4 4 4
6--- Oring 2 2 2 2 2 2 2 2 2 2
7--- Swivel Ring Nut 2 2 2 2 2 2 2 2 2 2
8--- Hose barb fittin 2 2 2 2 2 2 2 2 2 2
9--- Swivel Protection Boot 1 1 1 1 1 1 1 1 1 1
10 --- Rope 1 1 1 1 1 1 1 1
11 127663 Meter 1 1 1 1
12 --- Elbow 1 1 1 1
13 127641 Container Dispense coupler 1 1 1 1 1
14 --- Tote bracket assembly 1 1 1 1 1 1 1 1
15 --- Tote Handle and hardware 1 1 1 1 1 1 1 1
16 --- Drum bracket asmb & hdwr 1 1
17 --- Drum bracket handle 1 1
18 --- Springs 2 2
19 --- Nozzle Bath 1 1 1 1 1 1 1 1 1 1

M0312 7
EN

8 M0312
EN E MACHINE AND MANUFACTURER IDENTIFICATION
The dispensing system comes with an identific tion plate; this
is attached to the pump and contains the following informa-
tion:
type:
lot number / Production year;
technical data;
instruction manual part number
WARNING EQUIPMENT MISUSE HAZARD
Before installing, always make sure the type of dispensing
system is correct and suitable for the available power supply
(Voltage/Frequency.)
E.1 PLATES POSITION
The dispensing system is equipped with decals and/or plates
to provide operators with the necessary important informa-
tion. Make sure that these do not deteriorate or become de-
tached over time
NOTICE Replacement label PNS 189930 and 15K616 are
available at no cost
nlr
m
24V641 XXXX
MAX WPR 345 kPa (3.4 bar)(50 psi)
120V 60Hz 500 W
4.5A 1730 Rpm
DUTY CYCLE 20´ON/20´OFF
34 lpm/9 gpm
-5C to 40C 23F to 104F
IP55
LOT XXXXXXX
Graco Inc.
P.O. Box 1441
Mpls, MN 55440
Read instruction manual 333470.
www.graco.com
MADE IN ITALY
F
.
189930 15K616

M0312 9
EN
F INTENDED USE
Intended use The DEF dispensing system was designed and built for the
distribution of the product called AdBlue®, D.E.F (Diesel Ex-
haust Fluid), AUS32, ISO 22241 or water.
Conditions
of use
The DEF dispensing system should be used by observing the
following conditions:
Max. temperature of dispensed product: +35 °C / 95°F.
Min temperature of dispensed product: -11 °C / 12° F.
Max. temperature of dispensed product permitted by materi-
als: +40°C / 104° F
Voltage variation permitted: +/- 5%
Equivalent continuous sound pressure level at the worksta-
tion: ≤75 dB(A)
Make sure that the pump operates within its nominal operat-
ing parameters.
PRODUCTS NOT PERMITTED - EQUIPMENT MISUSE HAZARD
WARNING All products not listed in the “Intended Use” and “Treated
Product Characteristics” paragraphs are to be considered
not permitted, improper and therefore prohibited.
Graco Inc. accepts no responsibility for damage to persons or
property caused by failure to comply with this requirement.
WARNING
EQUIPMENT MISUSE HAZARD
The DEF system was not designed for dispensing
of diesel, petrol, fl mmable liquids with flash point
<55°C/131°F, or for operation in environments with
potentially explosive atmosphere. The use in the above
mentioned conditions is forbidden.
WARNING
EQUIPMENT MISUSE HAZARD
The use of the system for purposes different from those
specifi d in section "Intended use" is strictly forbidden.
Do not operate the system for any purpose other than
the purpose described within this manual; all other use
is considered misuse and will result in disclaiming any
responsibility for damage to property, people, animals
or to the system itself.
NOTICE
Do not keep the pump turned on with the nozzle in the
closed position for more than 3 minutes. System dam-
age may occur.

10
M0312
EN G TOTE KIT INSTALLATION
Foreword
The DEF dispensing system has been designed and
equipped for IBC/TOTE tank or drum installation.
Any dierent form of installation must guarantee secure
fastening.
Authorised in-
stallation per-
sonnel
All installations must be carried out by authorised and
competent personnel only. Authorised persons must:
• install the system in dry and well-ventilated place;
• ensure the correct installation of equipment re-
quired for the correct functioning of the pump;
• only use accessories that have been supplied with
the system.
WARNING
ELECTRIC SHOCK HAZARD
The DEF dispensing system has been specifi ally de-
signed for use in a dry place. If installed outside, an ad-
equate protective covering must be provided.
WARNING
EQUIPMENT MISUSE HAZARD
The use of accessories that are unsuitable and were not
provided with the system is strictly prohibited. Graco Inc.
accepts no responsibility for damage to persons, property
or the environment caused by failure to comply with this
requirement.
NOTICE The DEF dispensing system is for professional use only.
NOTICE As per the current legislation, the DEF dispensing sys-
tem must be installed in premises that are sufficiently
well-lit.
INSTALLATION INSTRUCTION
1. Connect Container
Dispense Coupler
Connect short hose to 3/4
barbed outlet on Contain-
er Dispense Coupler
2. Connect Short Hose to
Pump Inlet
Connect opposite end of
short hose to top connec-
tion on pump inlet.
3. Connect Long Hose to
Pump Outlet
Connect long hose to bot-
tom connection on pump
outlet located directly be-
low the meter.
4. Connect Long Hose to
Nozzle
Using a stainless steel
worm clamp, connect op-
posite end of long hose to
stainless steel barbed out-
let on nozzle.
5. Secure Pump to Con-
tainer
Attach pump panel to top
of tote cage.
Note: Mounting bracket
of drum is dierent, see
instruction included with
drum pump.
6. Plug in Pump
Plug pump into standard
110V electrical outlet.