Graco SoloTech i6 Use and care manual

RepairandParts
SoloTech™ SoloTech™
SoloTech™Peristaltic Peristaltic PeristalticPumps Pumps Pumps3A3367L
EN
Electric Electric
Electric- - -powered powered poweredhose hose hosepump pump pumpfor for foruse use usein in in󰘱uid 󰘱uid 󰘱uidtransfer transfer transferand and andmetering metering meteringapplications. applications. applications.For For Forprofessional professional professionaluse use use
only. only.
only.Not Not Notapproved approved approvedfor for foruse use usein in inexplosive explosive explosiveatmospheres atmospheres atmospheresor or orhazardous hazardous hazardouslocations locations locationsunless unless unlessotherwise otherwise otherwisestated stated statedin in in
the the
themodel model modelapprovals approvals approvalssection. section. section.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandinyour
InstallationandOperationManualbeforeusingthisequipment.Save
allinstructions.
125psi(0.9MPa,9bar)MaximumFluid
WorkingPressure
Seepage6formodelinformation.
PROVENQUALITY .LEADINGTECHNOLOGY .

Contents Contents
Contents
RelatedManuals................................................2
Warnings...........................................................3
Con󰘰gurationNumberMatrix...............................6
Troubleshooting..................................................8
Repair................................................................10
PressureReliefProcedure............................10
BeforeYouStart..........................................10
DraintheLubricant.......................................10
RemovetheFrontCover..............................10
ReplacetheHose........................................11
ReplacetheRoller.......................................13
CompletePumpRepair................................14
Parts..................................................................19
KitsandAccessories...........................................28
HoseKits.....................................................28
BarbKits.....................................................28
HoseClampKits..........................................29
HoseLubricantKits......................................29
GasketKits..................................................29
FrontCoverKits...........................................29
GearboxCoverKits......................................30
MotorKits....................................................31
TechnicalData...................................................32
CaliforniaProposition65.....................................37
Related Related
RelatedManuals Manuals Manuals
ManualNumberTitle
334859SoloTechPeristalticPumps,InstallationandOperation
23A3367L

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenanceandrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolreferstoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Paint
orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand
explosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock. . .Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
ELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.
•Turnoffandremovepoweratmainswitchbeforedisconnectinganycablesandbefore
servicingorinstallingequipment.
•Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes
andregulations.
•Wait󰘰veminutesforcapacitordischargebeforeopeningequipment.
•AlwaysusetherecommendedamountofgenuineGracohoselubricanttominimizebuild-up
ofstaticelectricity.
3A3367L3

Warnings
WARNING WARNING
WARNING
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data Data
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestSafetyDataSheet(SDS)fromdistributororretailer.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
THERMAL THERMAL
THERMALEXPANSION EXPANSION EXPANSIONHAZARD HAZARD HAZARD
Fluidssubjectedtoheatincon󰘰nedspaces,includinghoses,cancreatearapidriseinpressure
duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious
injury.
•Openavalvetorelievethe󰘱uidexpansionduringheating.
•Replacehosesproactivelyatregularintervalsbasedonyouroperatingconditions.
43A3367L

Warnings
WARNING WARNING
WARNING
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
ENTANGLEMENT ENTANGLEMENT
ENTANGLEMENTHAZARD HAZARD HAZARD
Rotatingpartscancauseseriousinjury.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Donotwearlooseclothing,jewelryorlonghairwhileoperatingequipment.
•Equipmentcanstartwithoutwarning.Beforechecking,movingorservicingequipment,follow
thePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadtheSafetyDataSheet(SDS)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthatisheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhot󰘱uidorequipment.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment
includesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
3A3367L5

CongurationNumberMatrix
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number NumberMatrix Matrix Matrix
Checktheidenti󰘰cationplate(ID)fortheCon󰘰gurationNumberofyourpump.Usethefollowingmatrixto
de󰘰nethecomponentsofyourpump.
Somecombinationsarenotpossible.Checkwithyourlocalsupplier.
Sample Sample
SampleCon󰘰guration Con󰘰guration Con󰘰gurationNumber: Number: Number:i23 i23
i23MAC MAC MACNR NR NRSS SS SSA1 A1 A1A1 A1 A10 0 0
i i
i23 23
23MAC MAC MACNR NR
NRSS SS
SSA1 A1 A1A1 A1 A10 0 0
Pump
Model
HoseSizeMotorHose
Material
Barb
Material
RollerHousingOptions
Model Model
ModelHose Hose
HoseSize Size SizeMotor/Gear Motor/Gear Motor/GearReducer Reducer Reducer
i i
iIndustrial6 6
66mmHAC HAC HAC†ACmotorwithhigh-speedgearreducer
h h
hHygienic10 10
1010mmMAC MAC MAC†ACmotorwithmedium-speedgearreducer
16 16
1616mmLAC LAC LAC†ACmotorwithlow-speedgearreducer
23 23
2323mmMPM MPM
MPM†BrushlessDC(BLDC)motorwithgearreducer
25 25
2525mmHC HC HC†✦High-speedgearreducer,nomotor,IEC
26 26
2626mmHN HN
HN†✦High-speedgearreducer,nomotor,NEMA
30 30
3030mmMC MC MC†✦Medium-speedgearreducer,nomotor,IEC
32 32
3232mmMN MN
MN†✦Medium-speedgearreducer,nomotor,NEMA
LC LC
LC†✦Low-speedgearreducer,nomotor,IEC
LN LN
LN†✦Low-speedgearreducer,nomotor,NEMA
0 0
0Nomotororgearreducer
Hose Hose
HoseMaterial/Color Material/Color Material/ColorBarb Barb
BarbMaterial Material MaterialRoller Roller RollerHousing Housing HousingOptions Options
Options
BN BN
BNNitrile(NBR),
YellowHS HS
HSHastelloyA1 A1 A1AluminumA1 A1 A1Aluminum0 0 0None
CS CS
CSChlorosulfonated
Polyethylene
(CSM),Orange
PV PV
PVPVDF
EP EP
EPEthylenepropylene
dienemonomar
(EPDM),Blue
SS SS
SS*Stainless
Steel
FG FG
FG‡■*FoodGradeNitrile
(White)
NR NR
NRNaturalRubber,
Black
*FoodGradepumpsshipwithstainlesssteeltri-clamphosebarbs.
63A3367L

CongurationNumberMatrix
Approvals Approvals
Approvals
✦Thesemodelsarecerti󰘰ed:
II2GExhIIBT4Gb
†Thesemodelsarecerti󰘰ed:
‡Thesemodelscomplywith:
EC1935/2004
■FoodGrade󰘱uidcontactparts:ThesematerialsareFDA-compliantandmeettheUnitedStatesCode
ofFederalRegulations(CFR)Title21.
3A3367L7

Troubleshooting
Troubleshooting Troubleshooting
Troubleshooting
NOTE: NOTE:
NOTE:
•FollowthePressureReliefProcedure,page10.
•Checkallpossibleremediesbeforedisassemblingthepump.
SeetheOperationManual(334859)fortroubleshootingorerrorinformationontheGracoMotorControl.
Problem Problem
ProblemCause Cause
CauseSolution Solution Solution
Inletoroutletpipediameteristoo
small.
Increasethepipesizeoradd
pulsationdampeners.
Pumpspeedistoohigh.Reducethespeedofthepump.
Inletoroutletconnectionsarenot
properlyanchored.
Securethepiping.
Hammeringinpiping.
Inletoroutletpressuresaretoo
high.
Addpulsationdampeners.
Lubricantlevelislow.Addhoselubricanttotheproper
level.
Improperlubricantisbeingused.UseonlygenuineGracoglycerin
hoselubricantforlowtemperature
operation.
Pumped󰘱uidtemperatureistoo
high.
ConsultyourGracodistributorfor
maximumtemperaturelimitsof
yourpumpandhosematerial.
Highpumptemperature.
Pumpspeedistoohighorthe
pumpisundersized.
Reducethepumpspeedorswitch
toalargerpump.
Outletlineisblocked.Clearanyobstructionsintheoutlet
line.
Pipediameterisnarroweddueto
settledsolids.
Flush/removeasrequired.
Highoutletpressure.
Viscosityorspeci󰘰cgravityof
pumped󰘱uidistoohigh.
ConsultyourGracodistributorfor
suitableoperatingconditionsfor
yourpump.
83A3367L

Troubleshooting
Problem Problem
ProblemCause Cause
CauseSolution Solution Solution
Thehosehasfailed.Replacewithanewhoseand
lubricant.
Inletlineisblocked.Clearanyobstructionsintheinlet
line.
Inletlineistoolongortoosmall.Trytolocatethepumpasnear
tothe󰘱uidsourceaspossible.
Oversizetheinletpipingwhen
possible.
Lowinletpressure.
Viscosityorspeci󰘰cgravityof
pumped󰘱uidistoohigh.
ConsultyourGracodistributorfor
suitableoperatingconditionsfor
yourpump.
Thehosehasfailed.Replacewithanewhoseand
lubricant.
Low󰘱ow.
Thebackpressureistoohighfor
thecombinationof󰘱uidviscosity
andcyclerate.
Reducebackpressureand/or
increaseyourcyclerate.
Hoseisincompatiblewiththe󰘱uid
beingpumped.
ConsultyourGracodistributorto
seeifyouhavethecorrecthose
foryourapplication.
Hosehasfailedduetonormal
wear.
Replace.
Excessivepulsationshave
weakenedthehose.
Ifyoupumpisequippedwitha
pulsationdampener,adjustits
pressure.Ifyoudonothavea
dampener,consultyourGraco
distributor.
Outletpressureistoohigh.Checkitemslistedin“Highoutlet
pressure.”Runningthepump
againstaclosedvalve,evenfora
shortamountoftime,maydamage
thehose.
Poorhoselife.
Solidshavesettledinthehose.Flushthepumpandhosepriorto
turningthepumpoff.
Thecoverboltsarenottight
enough.
Refertotorquespeci󰘰cationsin
InstalltheFrontCover,page18.
Hoselubricantisleakingfromthe
frontcover.
Thecovergasketiswornor
damaged.
Replace.
Hoselubricantisleakingfromthe
hosebarbarea.
Gasketsaremissingorworn.Replace.
Hosefailedbecauseitwrapped
aroundtheroller.
Pumpwasoperatedagainsta
closedoutletvalveorblockedline.
Replacehose.Checkpressure
reliefsystem.Checkthatvalves
areopen.Clearanyblockages.
3A3367L9

Repair
Repair Repair
Repair
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure
FollowthePressureRelief
Procedurewheneveryouseethis
symbol.
Thisequipmentstayspressurizeduntilpressure
isrelievedmanually.Tohelppreventserious
injuryfrompressurized󰘱uid,suchassplashing
intheeyesoronskin,followthePressureRelief
Procedurewhenyoustoppumpingandbeforeyou
clean,check,orservicetheequipment.
1.Removepowerfromthesystem.
2.Openthedispensingvalve,ifused.
3.Openthe󰘱uiddrainvalvetorelieve󰘱uid
pressure.Haveacontainerreadytocatchthe
drainage.
Before Before
BeforeYou You YouStart Start Start
1.Flushthepump.
2.FollowthePressureReliefProcedure,page10.
3.Disconnectpowertothepump.
4.Makesurethepumpiselectricallyisolated.
Unexpectedoperationofthepumpcancause
seriousinjury.Removethefancoveronlyafter
themotorhasbeenlockedout.
Drain Drain
Drainthe the theLubricant Lubricant Lubricant
1.Holdapailunderthedrainplug(29)andunscrew
theplugtodrainthelubricant.Disposeofthe
lubricantproperly.Takecare,asthelubricant
maybecontaminatedbythepumped󰘱uid.
2.Removetheventplug(30)and󰘱ushthepump
housingwithacompatiblesolvent.
Figure1PumpDrain(29)andVent(30)
Remove Remove
Removethe the theFront Front FrontCover Cover Cover
1.Drainthelubricantpertheinstructionsinthe
previoussection.
2.SeeFigure2,page10.Useawrenchtoremove
thebolts(45)andwashers(52,53,ifpresent)
thatholdthefrontcover(16),removingthe
topscrewandwasher(ifpresent)last.Take
thecoveroffthepump.Ifthecoverisstuck,
gentlybreakthegasketsealwitha󰘱at-headed
screwdriverbetweenthecoverandthehousing.
PumpModelWrenchsize
i6,i10,h10,i16,h16,
i23,h25
10mm
i26,h2613mm
i30,i32,h3217mm
3.Removethefrontcovergasket(15).
103A3367L