Graco E-Flo SP D200S User manual

3A6331C
EN
Installation - Parts
E-Flo®SP
Supply Systems
For transferring or dispensing sealants, adhesives, or other medium to high viscosity
fluids. For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
D60 3 inch dual post
20 liter (5 gallon), 30 liter (8 gallon),
60 liter (16 gallon) sizes
150 psi (1.0 MPa, 10 bar) Maximum Air Inlet Pressure
D200 3 inch dual post
200 liter (55 gallon) size
150 psi (1.0 MPa, 10 bar) Maximum Air Inlet Pressure
D200S 6.5 inch dual post
200 liter (55 gallon) size
125 psi (0.9 MPa, 9 bar) Maximum Air Inlet Pressure
See page 4 for model information, including maximum
working pressure and approvals.
The Graco Control Architecture Electric Components
are Listed in Intertek’s Directory of Listed Products.
Important Safety Instructions
Read all warnings and instructions in this
manual and in related manuals before
using the equipment. Save all
instructions.

23A6331C
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
System Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 6
Tandem Ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Component Identification . . . . . . . . . . . . . . . . . . . 11
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . 11
Integrated Air Control Module . . . . . . . . . . . . . . 12
Integrated Air Line Accessories . . . . . . . . . . . . . 12
Advanced Display Module (ADM) . . . . . . . . . . . 13
Platen Component Identification . . . . . . . . . . . . 14
Junction Box Connections . . . . . . . . . . . . . . . . . 15
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Power Requirements . . . . . . . . . . . . . . . . . . . . . 17
Connect Power . . . . . . . . . . . . . . . . . . . . . . . . . 17
Attach Drum Stops . . . . . . . . . . . . . . . . . . . . . . . 18
Fluid Hose and Air Line Connections. . . . . . . . . 18
Install Vented Oil Cap Before Using Equipment. 18
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Wet Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Flush the Pump . . . . . . . . . . . . . . . . . . . . . . . . . 20
Start and Adjust the Ram. . . . . . . . . . . . . . . . . . 21
Start and Adjust the Pump . . . . . . . . . . . . . . . . . 21
Pressure Relief Procedure. . . . . . . . . . . . . . . . . . . 22
Shutdown and Care of the Pump . . . . . . . . . . . . . 23
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Driver Maintenance . . . . . . . . . . . . . . . . . . . . . . 24
Platen Maintenance . . . . . . . . . . . . . . . . . . . . . . 25
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Disconnect Pump from Platen . . . . . . . . . . . . . . 30
Connect Platen . . . . . . . . . . . . . . . . . . . . . . . . . 31
Remove Wipers . . . . . . . . . . . . . . . . . . . . . . . . . 31
Install Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Remove Displacement Pump . . . . . . . . . . . . . . 31
Install Displacement Pump . . . . . . . . . . . . . . . . 32
Remove Driver . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Install Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Supply Unit Repair . . . . . . . . . . . . . . . . . . . . . . . 34
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
D200s 6.5 in. Supply Units . . . . . . . . . . . . . . . . . 38
D200 3 in. Supply Units . . . . . . . . . . . . . . . . . . . 40
D60 3 in. Supply Units . . . . . . . . . . . . . . . . . . . . 42
D200s and D200 Pump Mounts for 55 Gallon (200
Liter) Platen . . . . . . . . . . . . . . . . . . . . . . . . . 44
D60 Pump Mount 257624 for 5 Gallon (20 Liter)
Platen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
55 Gallon Platen . . . . . . . . . . . . . . . . . . . . . . . . . 48
20 Liter (5 Gallon), 30 Liter (8 Gallon), and 60 Liter
(16 Gallon) Platens . . . . . . . . . . . . . . . . . . . 49
Kits and Accessories . . . . . . . . . . . . . . . . . . . . . . . 53
Drum Roller Kits for D200 and D200S Supply Units,
255627 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Drum Position Clamp Set for D200 Supply Units,
206537 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Drum Position Clamp for D200S Supply Units . . 53
Enclosed Wet Cup Recirculation Kit. . . . . . . . . . 53
200 Liter (55 Gallon) Platen Cover Kits, 255691 53
Light Tower Kit, 255467 . . . . . . . . . . . . . . . . . . . 53
ADM Kit, 25E437 . . . . . . . . . . . . . . . . . . . . . . . . 53
CAN Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
I/O Cable, 122029 . . . . . . . . . . . . . . . . . . . . . . . 53
Communication Gateway Module (CGM) Kits . . 54
Low Level Sensor Kit, 25E447 . . . . . . . . . . . . . . 56
Tandem Connection Kit, 25E595 . . . . . . . . . . . . 57
Tandem Depressurization/Recirculation Kit, 25E618
(carbon steel), 25E619 (stainless steel). . . . 58
Tandem Fluid Filter Kit, 25E620 . . . . . . . . . . . . . 62
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Pump Performance . . . . . . . . . . . . . . . . . . . . . . . . . 66
E-Flo SP Performance Charts . . . . . . . . . . . . . . 67
Technical Specifications . . . . . . . . . . . . . . . . . . . . 72
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 74
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 74

Related Manuals
3A6331C 3
Related Manuals
Manual Description
3A6586 E-Flo SP Electric Pump Instructions -
Parts
3A6724 E-Flo SP Software Instructions
313526 Supply Systems Operation
312375 Check-Mate®Displacement Pumps
Instructions-Parts
311827 Dura-Flo™Displacement Pumps (145cc,
180cc, 220cc, 290cc) Instructions-Parts
311825 Dura-Flo™Displacement Pumps (430cc,
580cc) Instructions-Parts
311717 Carbon Steel Displacement Pump
(1000cc) Instructions-Parts
312889 60 cc Check-Mate Displacement Pump
Repair Parts
312467 100 cc Check-Mate Displacement Pump
Repair Parts
312468 200 cc Check-Mate Displacement Pump
Repair Parts
312469 250 cc Check-Mate Displacement Pump
Repair Parts
312470 500 cc Check-Mate Displacement Pump
Repair Parts
312374 Air Controls Instructions-Parts
312491 Pump Fluid Purge Kit Instructions - Parts
312492 Drum Roller Kit Instructions
312493 Light Tower Kit Instructions
312494 Enclosed Wetcup Recirculation Kit
Instructions - Parts
406681 Platen Cover Kit
334048 EPDM Hose Wiper Kit Instructions - Parts
3A6321 ADM Token In-System Programming
Instructions
3A6482 APD20 Advanced Precision Driver
Instructions

Models
43A6331C
Models
Check the identification plate (ID) for the 7-digit part number of the supply system. Use the following matrix to define
the construction of the supply system, based on the seven digits. For example, Part No. EMC1121 represents an
electric supply system (EM), a carbon steel Check-Mate 100 Severe Duty displacement pump with an electric driver
(C1), a 3 in. dual post ram with integrated air controls (1), a 5-gallon platen with a nitrile seal (2), and 240 VAC power
(1).
NOTE: Systems with the EMD as the first and second digits are Dura-Flo supply systems.
The digits in the matrix on the next page do not correspond to the Ref. Nos. in the Parts drawings and lists.
NOTICE
To prevent damage to DataTrak soft key buttons, do
not press the buttons with sharp objects such as pens,
plastic cards, or fingernails.

Models
3A6331C 5
KEY:
Table 1: Pump Code Index
NOTE: See the E-Flo SP Electric Pump Instructions-Parts
manual for a complete parts list.
EM C1 1 21
First
and
Second
Digit
Third and
Fourth
Digit Fifth Digit Sixth Digit Seventh Digit
Pump
Code
Ram Options Platen and Seal Options
Interface and Power
Options
Size Style
Drum
Size
Air
Controls
Platen
Size
Platen
Style
Platen
Material
Seal
Material
Ram
Compati-
bility Interface Power
EM
(Electric
Supply
System)
(See Table
1: for 2-digit
Check-Mate
Pump
Code)
(See Table
1: for 2-digit
Dura-Flo
Pump
Code)
13 in. D60
20 L
(5 Gal) INT 1No Platen 1 None 240 VAC
23 in. D200
200 L
(55 Gal) INT 2
20 L
(5 Gal) F, SW CS Nitrile D60 2 None 480 VAC
36.5 in. D200s
200 L
(55 Gal) INT 3
20 L
(5 Gal) F, SW CS
Polyure-
thane D60 3 ADM 240 VAC
4
20 L
(5 Gal) F, DW CS Nitrile D60 4 ADM 480 VAC
5
20 L
(5 Gal) F, DW CS
Polyure-
thane D60
6
20 L
(5 Gal) F, SW SS
PTFE
coated D60
7
200 L
(55 Gal) DR
PTFE
Coated
AL EPDM
D200,
D200s
8
200 L
(55 Gal) DR AL EPDM
D200,
D200s
9
200 L
(55 Gal) DR AL Neoprene
D200,
D200s
A
200 L
(55 Gal) DR AL
EPDM
Hose
D200,
D200s
INT = Integrated air controls SW = Single wiper CS = Carbon Steel Severe Duty CM = Carbon Steel MaxLife®
F = Flat DW = Double wiper SS = Stainless Steel Severe Duty SM = Stainless Steel MaxLife
DR = Dual o-ring AL = Aluminum
Pump
Code Part No. Pump Type
Pump
Size
Pump
Material
C1 EC100CS1 Check-Mate 100cc CS
C2 EC100CM1 Check-Mate 100cc CM
C3 EC100SS1 Check-Mate 100cc SS
C4 EC100SM1 Check-Mate 100cc SM
C5 EC200CS1 Check-Mate 200cc CS
C6 EC200CM1 Check-Mate 200cc CM
C7 EC200SS1 Check-Mate 200cc SS
C8 EC200SM1 Check-Mate 200cc SM
C9 EC250CS1 Check-Mate 250cc CS
CA EC250CM1 Check-Mate 250cc CM
CB EC250SS1 Check-Mate 250cc SS
CC EC250SM1 Check-Mate 250cc SM
CD EC500CS1 Check-Mate 500cc CS
CE EC500CM1 Check-Mate 500cc CM
CF EC500SS1 Check-Mate 500cc SS
CG EC500SM1 Check-Mate 500cc SM
D1 EC115CS1 Dura-Flo 115cc CS
D2 EC145CS1 Dura-Flo 145cc CS
D3 EC145SS1 Dura-Flo 145cc SS
D4 EC180CS1 Dura-Flo 180cc CS
D5 EC180SS1 Dura-Flo 180cc SS
D6 EC220CS1 Dura-Flo 220cc CS
D7 EC220SS1 Dura-Flo 220cc SS
D8 EC290CS1 Dura-Flo 290cc CS
D9 EC290SS1 Dura-Flo 290cc SS
DA EC430CS1 Dura-Flo 430cc CS
DB EC430SS1 Dura-Flo 430cc SS
DC EC430SM1 Dura-Flo 430cc SM
Pump
Code Part No. Pump Type
Pump
Size
Pump
Material

Models
63A6331C
System Pressure
Due to factors such as the dispensing system design,
the material being pumped, and the flow rate, the
dynamic pressure will not reach the rated working (stall)
pressure of the system.
Flow Rate Table
Pump Working (Stall) Pressure Max Dynamic (Run) Pressure
Lower Size psi bar MPa psi bar MPa
Check-Mate
100CS/CM/SS/SM 6,000 414 41.4 6,000 414 41.4
200CS/CM/SS/SM 4,200 290 29.0 3,905 269 26.9
250CS/CM/SS/SM 3,400 234 23.4 3,122 215 21.5
500CS/CM/SS/SM 1,600 110 11.0 1,487 103 10.3
Dura-Flow
145SS 5,600 386 38.6 5,204 359 35.9
180SS 4,500 310 31.0 4,164 287 28.7
220SS 3,700 255 25.5 3,470 239 23.9
290SS 2,800 193 19.3 2,602 179 17.9
430CS/SS/SM 1,900 131 13.1 1,735 120 12.0
115CS 6,000 414 41.4 6,000 414 41.4
145CS 5,600 386 38.6 5,204 359 35.9
180CS 4,500 310 31.0 4,164 287 28.7
220CS 3,700 255 25.5 3,472 239 23.9
290CS 2,800 193 19.3 2,602 179 17.9
Lower Size
Flow Rate
(cc/min)
Flow Rate
(gpm) Outlet Fitting Size
Check-Mate
100CS/CM/SS/SM 2,500 0.66 1 in. NPT female
200CS/CM/SS/SM 5,000 1.32 1 in. NPT female
250CS/CM/SS/SM 6,250 1.65 1 in. NPT female
500CS/CM/SS/SM 12,500 3.30 1-1/2 in. NPT female
Dura-Flow
145SS 3,625 0.96 1 in. NPT female
180SS 4,500 1.19 1 in. NPT female
220SS 5,500 1.45 1 in. NPT female
290SS 7,250 1.92 1 in. NPT female
430CS/SS/SM 10,750 2.84 1-1/2 in. NPT female
115CS 2,875 0.76 1 in. NPT female
145CS 3,625 0.96 1 in. NPT female
180CS 4,500 1.19 1 in. NPT female
220CS 5,500 1.45 1 in. NPT female
290CS 7,250 1.92 1 in. NPT female

Models
3A6331C 7
Tandem Ram
How to Buy
1. Configure Tandem Ram “A” - E-Flo SP Ram with an
ADM (Quantity 1 per Tandem System).
-Example:EMC1283 – D200 Ram, Electric
Pump with Check-Mate 100 CS Lower, 200L
EPDM Platen, 240V, with ADM.
2. Configure Tandem Ram “B” - E-Flo SP Ram without
an ADM (Quantity 1 per Tandem System).
-Example:EMC1281 – D200 Ram, Electric
Pump with Check-Mate 100 CS Lower, 200L
EPDM Platen, 240V, without ADM.
3. Purchase Tandem Connection Kit, 25E595
(Quantity 1 per Tandem System).
4. Purchase Accessories.
- Depressurization/Recirculation Kit (Quantity 1
per Ram)
25E618: for Carbon Steel Pump Lowers
25E619: for Stainless Steel Pump Lowers
- Fluid Filter Kit, 25E620 (Quantity 1 per Tandem
System)
- Extension Cables for Fluid Filter Monitoring
Pressure Transducers (Quantity 1 per Ram)
124943: 1 meter
122497: 2 meters
124409: 3 meters
17H363: 7.5 meters
17H364: 16 meters
- Low Level Sensor Kit, 25E447 (Quantity 1 per
Ram)
NOTE: Rams come with Empty Level Sensors
already installed.
5. Purchase hoses for the system.
- For Check-Mate Pumps:
- For Dura-Flo Pumps:
Pump Lower
Size
Max. Pressure
Rating
100cc 6000 psi
200cc 4200 psi
250cc 3400 psi
500cc 1600 psi
Pump Lower
Size
Max. Pressure
Rating
115cc 6000 psi
145cc 5600 psi
180cc 4500 psi
220cc 3700 psi
290cc 2800 psi
430cc 1900 psi

Warnings
83A6331C
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this
manual where applicable.
DANGER
SEVERE ELECTRIC SHOCK HAZARD
This equipment can be powered by more than 240 V. Contact with this voltage will cause death or
serious injury.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.
• This equipment must be grounded. Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Equipment can start without warning. Before checking, moving, or servicing equipment, follow the
Pressure Relief Procedure and disconnect all power sources.

Warnings
3A6331C 9
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or
solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:
• Use equipment only in well-ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions.
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are anti-static or conductive.
•Stop operation immediately if static sparking occurs or you feel a shock.Do not use equipment until
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Specifications in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical
Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For
complete information about your material, request Safety Data Sheets (SDSs) from distributor or
retailer.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
SPLATTER HAZARD
Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen,
splatter may occur.
• Use minimum air pressure when removing platen from drum.
WARNING

Warnings
10 3A6331C
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
WARNING

Component Identification
3A6331C 11
Component Identification
Typical Installation
D200 3 in. and D200s 6.5 in. Dual Post
Key:
ARamAssembly
B Electric Driver
C Displacement Pump
DPlaten
ECheckValve
F Advanced Display Module (ADM)
G Integrated Air Controls (see FIG. 2)
J Platen Bleed Port
K Power Junction Box
M Disconnect Switch
N Platen Lift Rod
P Pump Bleed Valve
R Enclosed Wet Cup
S Fluid Line (not supplied)
T Air Line (not supplied)
U Air Line Drain Valve (not supplied)
V Air Filter (not supplied)
W Bleed Type Air Shutoff Valve (required) (not supplied)
X Level Sensors
Y Outlet Pressure Transducer
Z Outlet Pressure Relief Valve (Check-Mate 100 only)
NOTICE
Always lift the supply system at the proper lift locations
(see FIG. 1). Do not lift in any other way. Failure to lift
at the proper lift locations can result in damage to the
supply system.
FIG. 1: Typical Installation
T
D
EMC1223 Model
Shown
G
A
M
B
R
S
V
U
J
P
N
W
K
E
X
C
F
Lift Locations
Y
Z
NOTE: The Outlet Pressure Relief
Valve is used on Check-Mate 100cc
pumps only. See the E-Flo SP Electric
Pump Instructions-Parts manual for a
complete parts list.

Component Identification
12 3A6331C
Integrated Air Control Module
D200, D200s, and D60 Models
The integrated air controls include:
•Main air slider valve (AA): turns air on and off to
the system. When closed, the valve relieves pres-
sure downstream.
•Ram air regulator (AB): controls ram up and down
pressure and blowoff pressure.
•Ram director valve (AC): controls ram direction.
•Exhaust port with muffler (AD)
•Blowoff button (AE): turns air on and off to push
the platen out of an empty drum.
Integrated Air Line Accessories
See FIG. 1.
•Air line drain valve (U)
•Air line filter (V): removes harmful dirt and mois-
ture from compressed air supply.
•Second bleed-type air valve (W) (required): iso-
lates air line accessories for servicing. Locate
upstream from all other air line accessories.
•Air relief valve (required) (not visible):
automatically relieves excessive pressure.
FIG. 2. Integrated Air Control Module
AA
AB
AC
AE
AD

Component Identification
3A6331C 13
Advanced Display Module (ADM)
Front and Rear Views
Key:
BA Pump Enable
Enables the pump. Toggles between Active and
System Off.
BB Pump Status Indicator Light
BC Pump Soft Stop
Stops all pump processes and disables the pump.
BD Soft Keys
Defined by the icon on the screen next to the soft
key.
BE Cancel
Cancel a selection or number entry while in the
process of entering a number or making a selection.
Cancels the pump processes.
BF Enter
Accept change, acknowledge error, select item, and
toggle selected item.
BG Lock/Setup
Toggle between run and setup screens.
BH Directional Keypad
Navigate within a screen or to a new screen.
BJ Numeric Keypad
BK Part Number Identification Label
BL USB Interface
BM CAN Cable Connection
Power and communication.
BN Module Status LEDs
Visual indicators to show the status of the ADM.
BP Token Access Cover
Access cover for software token.
BR Battery Access Cover
FIG. 3: ADM Component Identification
BA
BB
BC
BD
BE
BF
BG
BH
BP
BK
BN BM
BL
BJ
BR

Component Identification
14 3A6331C
Platen Component Identification
Key:
EA Plate
EB Wipers
EC Spacer
ED Cap Screws
EE Clamps (not shown)
EF Bleed Stick
EG Bleed Port
EH Air Assist Body Check Valve
EJ Wiper Plate (under wiper)
EK O-ring Seal (not shown)
FIG. 4
ED
EC
EB
EF
Model 256742 and 256745,
20 liter (5 gallon)
Model 255319, 200 liter (55 gallon)
EH
EJ
EB
EF
EG
EH
EA
EA

Component Identification
3A6331C 15
Junction Box Connections
Key:
C1 CGA CAN Port
C2 GCA CAN Port
C3 Low and Empty Level Sensor Input
C4 Fluid Filter Solenoid Input
NOTE: See the E-Flo SP Software Instructions manual
for all I/O descriptions.
FIG. 5
C1
C2
C3
C4

Installation
16 3A6331C
Installation
Location
To properly locate and anchor the supply system, refer
to Dimensions on page 64.
Attach a lifting sling at the proper lift locations. Lift off the
pallet using a crane or a forklift.
NOTE: The lift ring on the driver is only to be used for
replacing the driver. Do not use it to lift the entire sys-
tem.
Position the ram so the driver, disconnect switch, air
controls, and ADM are easily accessible. Ensure that
there is enough space overhead for the ram to raise
fully.
Using the holes in the ram base as a guide, drill holes
for 1/2 in. (13 mm) anchors.
Ensure that the ram base is level in all directions. If nec-
essary, level the base using metal shims. Secure the
base to the floor using 1/2 in. (13 mm) anchors that are
long enough to prevent the ram from tipping.
Grounding
Electric pump: the pump is grounded through the
power cord.
Ram: the ram is grounded through the power cord.
Air and fluid hoses: use only electrically conductive
hoses with a maximum of 500 ft. (150 m) combined
hose length to ensure grounding continuity. Check the
electrical resistance of the hoses. If the total resistance
to ground exceeds 29 megaohms, replace the hose
immediately.
Air compressor: follow manufacturer’s recommenda-
tions.
Dispense valve: ground through connection to a prop-
erly grounded fluid hose and pump.
Fluid supply container: follow local code.
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded
surface. Do not place the pail on a non-conductive sur-
face, such as paper or cardboard, which interrupts the
grounding continuity.
To maintain grounding continuity when flushing or
relieving pressure: hold a metal part of the dispense
valve firmly to the side of a grounded metal pail, then
trigger the valve.
All electrical wiring must be done by a qualified elec-
trician and comply with all local codes and regula-
tions.
NOTICE
Always lift the supply system at the proper lift locations
(see FIG. 1). Do not lift in any other way. Failure to lift
at the proper lift locations can result in damage to the
supply system.
The equipment must be grounded to reduce the risk
of static sparking and electric shock. Electric or static
sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock.
Grounding provides an escape wire for the electric
current.

Installation
3A6331C 17
Power Requirements
The system requires a dedicated circuit protected with a
circuit breaker.
Connect Power
6. Cut power cord wires to the following lengths:
• Ground wire - 6.5 inches (16.5 cm)
• Power wires - 3.0 inches (7.6 cm)
• Add ferrules as necessary. See FIG. 6.
7. Remove the six screws holding the cover of the junc-
tion box (K), then remove the junction box cover.
8. Insert the power cord through the cord grip and into
the junction box (K).
9. Attach the ground wire to the ground stud inside the
junction box (K).
10. Refer to FIG. 9 and connect the wires from the power
cord into terminals 4T2 and 6T3 on the disconnect
switch terminal block.
11. Tighten the cord grip to securely hold the power cord
to the junction box (K).
12. Replace the junction box cover and secure it with the
six screws that were removed in step 2.
Voltage Phase Hz Current
200-240 VAC 1 50/60 20 A
400-480 VAC 1 50/60 10 A
NOTICE
To avoid equipment damage, route and secure a
power cord that is long enough to allow the full range
of movement for the ram.
FIG. 6: Power Cord
FIG. 7: Remove the Junction Box Cover
LQ
LQ
Screws
K
FIG. 8: Power Connection
FIG. 9: Disconnect Switch Terminal Block
Ground Stud
Cord Grip
Disconnect Switch
Terminal Block
1L1 3L2 5L2
2T1 4T2 6T3

Installation
18 3A6331C
Attach Drum Stops
The electric supply systems are shipped with drum
stops in place to help position the drum on the ram. For
replacement parts, order Kit 255477. The kit includes 2
each of capscrews, lock washers (not shown), and drum
stops.
1. Locate the correct set of mounting holes on the ram
base.
2. Using the capscrews and lock washers, attach the
drum stops to the ram base.
Fluid Hose and Air Line
Connections
Refer to FIG. 1 on page 11 for a typical installation.
Attach the fluid hose (not supplied) to the Outlet Check
Valve (E) connection.
Attach the air line (not supplied) to the bottom of the
Integrated Air Control (G) at the 3/4 in. NPT connection.
NOTE: Be sure all components are adequately sized
and pressure rated to meet the system’s requirements.
Install Vented Oil Cap Before
Using Equipment.
The driver gear-box is shipped from the factory pre-filled
with oil. The temporary unvented cap prevents oil leaks
during shipment. This temporary cap must be replaced
with the vented oil cap supplied with the equipment,
before use.
NOTE: Prior to use, check oil level. Oil level should be
half way up the sight glass.
FIG. 10: Drum Stop Installation
Drum Stops
Capscrews
FIG. 11: Unvented and Vented Oil Caps
Unvented
Cap
Vented Cap

Setup
3A6331C 19
Setup
Wet Cup
Before starting, fill the wet cup (L) 1/3 full with Graco
Throat Seal Liquid (TSL) or a compatible solvent.
Torque the Wet Cup
The wet cup is torqued at the factory; however, throat
packing seals on Severe Duty pumps may relax over
time. Check wet cup torque frequently after initial
start-up and periodically after the first week of produc-
tion. Maintaining proper wet cup torque is important to
extending seal life.
NOTE: MaxLife pumps use a special u-cup throat seal
that is non-adjustable and does not require periodic
torquing.
1. Follow the Pressure Relief Procedure on page 22.
2. Torque the wet cup (R) 95-115 ft-lbs (128-155 N•m)
using the packing nut wrench (supplied) whenever
necessary. Do not overtighten the wet cup. See the
table below for torque values.
FIG. 12: Wet Cup
R

Startup
20 3A6331C
Startup
Letters in parenthesis are used in this section for refer-
ence to callouts in the Component Identification sec-
tion starting on page 11.
Flush the Pump
NOTE: The pump is tested with lightweight oil, which is
left in to protect the pump parts. If the fluid you are using
may be contaminated by the oil, flush it out with a com-
patible solvent before using the pump.
Always flush at the lowest pressure possible. Check
connectors for leaks and tighten as necessary. Flush
with a fluid that is compatible with the fluid being dis-
pensed and the equipment wetted parts.
NOTE: Check with your fluid manufacturer or supplier
for recommended flushing fluids and flushing frequency.
NOTE: Refer to the E-Flo SP Software Instructions
manual for additional information about using the
software features of the ADM. See Related Manuals on
page 3.
1. Follow the Pressure Relief Procedure on page 22.
2. Place a pail of compatible solvent in the ram. See
Grounding instructions for solvent pails on page
16.
3. Turn the disconnect switch (M) ON.
4. At the ADM (F), use the ADM’s arrow keys to select
the pump you want to flush from the Menu Bar.
NOTE: If multiple pumps are connected together, there
can be up to six pumps listed in the Menu Bar.
5. Enter the Edit screen for that pump by pressing the
soft key next to the icon.
6. Press the soft key next to the Pressure Mode
icon.
7. Enter 100 psi (0.69 MPa, 6.9 bar) as the pressure.
8. Press the soft key next to the Pump On/Off
icon to turn on the pump.
9. Adjust pressure as necessary.
10. Hold a metal part of the dispense valve firmly to the
side of a grounded metal pail.
11. Open the dispense valve and flush the system until
clear solvent flows from the gun/valve.
12. Exit the Edit screen by pressing the soft key next to
the icon.
13. Repeat steps 3 through 11 for each pump you want
to flush.
14. Follow the Pressure Relief Procedure on page 22.
15. Remove the solvent pail from the ram.
To avoid fire and explosion, always ground the equip-
ment and the waste container. To avoid static spark-
ing and injury from splashing, always flush at the
lowest possible pressure.
NOTICE
To prevent damage to the pump from rust, never
leave water or water-based fluid in a carbon steel
pump overnight. If you are pumping a water-based
fluid, flush with water first. Then flush with a rust
inhibitor, such as mineral spirits. Relieve pressure,
but leave the rust inhibitor in the pump to protect
parts from corrosion.