Graco E-Flo DC 333389E Parts list manual

Instructions-Parts
E E
E- - -Flo® Flo® Flo®DC DC DC2 2 2- - -Ball Ball BallPiston Piston PistonPumps Pumps Pumps333389E
EN
Electric Electric
Electricdrive drive drivepiston piston pistonpumps pumps pumpsfor for forlow low lowto to tomedium medium mediumvolume volume volumepaint paint paintcirculation circulation circulationapplications. applications. applications.
For For
Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
ReadallwarningsandinstructionsinthismanualandintheE-Flo
DCMotorandE-FloDCThreePhasemanualsbeforeusingthe
equipment.Savetheseinstructions.
SeeTechnicalSpeci󰘰ctationsfor
MaximumWorkingPressure.
Seepage3formodelpartnumbersand
approvalsinformation.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
Models...............................................................3
RelatedManuals................................................4
Warnings...........................................................5
Installation..........................................................8
Location......................................................8
MountthePump..........................................8
PowerRequirements....................................8
ConnecttheSupplyWiring...........................11
Grounding...................................................12
FluidLineAccessories.................................13
ChecktheOilLevelBeforeUsingthe
Equipment......................................13
FlushBeforeUsingtheEquipment................13
ControlModuleAccessory............................13
Operation...........................................................14
Startup........................................................14
Shutdown....................................................14
PressureReliefProcedure............................14
Maintenance......................................................15
PreventiveMaintenanceSchedule................15
ChangetheOil.............................................15
ChecktheOilLevel......................................15
WetCups....................................................15
Flushing......................................................15
Troubleshooting..................................................16
Repair................................................................17
Dura-FloLowers..........................................17
XtremeLowers............................................19
Parts..................................................................21
XtremePumpAssembly...............................21
Dura-FloPumpAssembly.............................23
PumpMatrix................................................25
Dimensions........................................................29
MountingHolePatterns.......................................30
StandMount................................................30
WallMount..................................................31
PerformanceCharts............................................32
TechnicalSpeci󰘰cations......................................35
2333389E

Models
Models Models
Models
Thepartnumberforyourequipmentisprintedontheequipmentidenti󰘰cationlabel.Thepartnumber
includesdigitsfromeachofthefollowingcategories,dependingonthecon󰘰gurationofyourequipment.See
PumpMatrix,page25foracompletelistofpumppartnumbers.
E E
E- - -Flo Flo FloDC DC DCPump Pump Pump
(ES) (ES)
(ES)
Lower Lower
LowerPump Pump Pump
Size Size
Size
(7, (7,
(7,8, 8, 8,9, 9, 9,or or or0) 0) 0)
Motor, Motor,
Motor,Controls, Controls, Controls,Approvals Approvals Approvals
(3–8 (3–8
(3–8or or orC, C, C,D, D, D,G, G, G,H) H) H)
Pump Pump
PumpType Type Typeand and andFittings Fittings Fittings
(4, (4,
(4,5, 5, 5,or or or6) 6) 6)
Mounting Mounting
MountingType Type Type
(0, (0,
(0,1, 1, 1,or or or2) 2) 2)
7:145cc3:2hp,Basic,SinglePhase
ATEX•FM•IECEx
4:CarbonSteelwiththree
Xtremepackingsandtwo
leatherpackings
0:None
8:180cc4:2hp,Advanced,SinglePhase
ATEX•FM•IECEx
5:StainlessSteelwithfour
leatherpackingsandone
PTFEpacking
1:Stand
9:220cc7:2hp,Basic,SinglePhase
ATEX•IECEx•TIIS•KCS
6:StainlessSteelwith
leatherpackingsandPTFE
packings
2:Wall
Bracket
0:290cc8:2hp,Advanced,SinglePhase
ATEX•IECEx•TIIS•KCS
C:2hp,Basic,ThreePhase
ATEX•FM•IECEx
D:2hp,Advanced,ThreePhase
ATEX•FM•IECEx
G:2hp,Basic,ThreePhase
ATEX•IECEx•TIIS•KCS
ES
H:2hp,Advanced,ThreePhase
ATEX•IECEx•TIIS•KCS
Approvals Approvals
Approvals
Singlephaseandthreephasepumpswith
basicmotors:
ESx3xxmodels
ESx7xxmodels
ESxCxxmodels
ESxGxxmodels
II II
II2 2 2G G G
Ex Ex
Exdb db dbh h hIIA IIA IIAT3 T3 T3Gb Gb GbX X X
Singlephasepumpswithadvancedmotors:
ESx4xxmodels
ESx8xxmodels
II II
II2 2 2(1) (1) (1)G G G
Ex Ex
Exdb db dbh h h[ia [ia [iaGa] Ga] Ga]IIA IIA IIAT3 T3 T3Gb Gb GbX X X
Threephasepumpswithadvancedmotors:
ESxDxxmodels
ESxHxxmodels
II II
II2 2 2(1) (1) (1)G G G
Ex Ex
Exdb db dbh h h[ia [ia [iaop op opis is isGa] Ga] Ga]IIA IIA IIAT3 T3 T3Gb Gb GbX X X
NOTE: NOTE:
NOTE:SeetheE-FloDCMotormanualsformotorapprovalsinformation.
333389E3

RelatedManuals
Related Related
RelatedManuals Manuals Manuals
Manual Manual
ManualNo. No. No.Description Description Description
3A2526E-FloDCMotor,Instructions-Parts
3A2527E-FloDCControlModuleKit,Instructions-Parts
3A4409E-FloDCMotor,ThreePhaseInstructions-Parts
311762Xtreme®Lowers,Instructions-Parts
311827Dura-Flo®Lowers,Instructions-Parts
332103DisplayControlModule(DCM)andAdvancedDisplayControlModule(ADCM)
4333389E

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.Theexclamation
pointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰crisks.Whenthese
symbolsappearinthebodyofthismanual,referbacktotheseWarnings.Product-speci󰘰chazardsymbolsand
warningsnotcoveredinthissectionmayappearthroughoutthebodyofthismanualwhereapplicable.
DANGER DANGER
DANGERSEVERE SEVERE
SEVEREELECTRIC ELECTRIC ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentcanbepoweredbymorethan240V.Contactwiththisvoltagewillcausedeath
orseriousinjury.
•Turnoffanddisconnectthepoweratthemainswitchbeforedisconnectinganycablesandbefore
servicingequipment.
•Thisequipmentmustbegrounded.Connectonlytoagroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodesand
regulations.
WARNING WARNING
WARNINGFIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,intheworkareacanigniteorexplode.Paintor
solvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reandexplosion:
•Useequipmentonlyinawell-ventilatedarea.
•Eliminateallignitionsourcessuchaspilotlights,cigarettes,portableelectriclamps,andplastic
dropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Neversprayor󰘱ushsolventathighpressure.
•Keeptheworkareafreeofdebris,includingsolvent,rags,andgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Holdthegun󰘰rmlytothesideofagroundedpailwhentriggeringintoapail.Donotusepail
linersunlesstheyareantistaticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock.Donotuseequipmentuntil
youidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite󰘱ammable
vapors.Tohelpprevent󰘰reandexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
•Donotoperateelectrostaticgunsinequipmentworkarea.
333389E5

Warnings
WARNING WARNING
WARNINGSKIN SKIN
SKININJECTION INJECTION INJECTIONHAZARD HAZARD HAZARD
High-pressure󰘱uidfromdispensingdevice,hoseleaks,orrupturedcomponentswillpierceskin.
Thismaylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
Getimmediate immediate immediate
surgical surgical
surgicaltreatment. treatment. treatment.
•Engagethetriggerlockwhennotdispensing.
•Donotpointthedispensingdeviceatanyoneoratanypartofthebody.
•Donotputyourhandoverthe󰘱uidoutlet.
•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopdispensingandbeforecleaning,checking,or
servicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.
6333389E

Warnings
WARNING WARNING
WARNINGEQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestratedsystem
component.SeeTechnical Technical
TechnicalSpeci󰘰cations Speci󰘰cations Speci󰘰cationsinallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
Technical
Speci󰘰cations Speci󰘰cations
Speci󰘰cationsinallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.For
completeinformationaboutyourmaterial,requestSafetyDataSheets(SDSs)fromyourdistributor
orretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovalsand
createsafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cut,oramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicingequipment,
followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMES
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,inhaled,or
swallowed.
•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicableguidelines.
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoidsevere
burns:
•Donottouchhot󰘱uidorequipment.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,including
eyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipmentincludesbut
isnotlimitedto:
•Protectiveeyewearandhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolventmanufacturer.
333389E7

Installation
Installation Installation
Installation
Installationofthisequipmentinvolvespotentially
hazardousprocedures.Onlytrainedandquali󰘰ed
personnelwhohavereadandwhounderstand
theinformationinthismanualshouldinstallthis
equipment.
Location Location
Location
Whenselectingthelocationfortheequipment,keep
thefollowinginmind:
•Theremustbesuf󰘰cientspaceonallsidesof
theequipmentforinstallation,operatoraccess,
maintenance,andaircirculation.
•Ensurethatthemountingsurfaceandmounting
hardwarearestrongenoughtosupporttheweight
oftheequipment,󰘱uid,hoses,andstresscaused
duringoperation.
•Theremustbeastart/stopcontrol(C)
withineasyreachoftheequipment.See
TypicalInstallation,page10.
Mount Mount
Mountthe the thePump Pump Pump
Stand Stand
StandMount Mount Mount
SeeStandMountingHolePattern,page30
1.Selectalevelsurfaceforthestandtobemounted
to.
2.Securethestandtothe󰘱oorwithM19(5/8in.)
bolts.Useboltsthatengageatleast152mm
(6in.)intothe󰘱oortopreventthepumpfrom
tipping.
3.Placethepumpandaccessoriesoverthe
bracket’smountingholesandsecurewithbolts
(5)andwashers(4)supplied.
4.Useshimstolevelthepumpasrequired.
Wall Wall
WallMount Mount Mount
SeeWallMountingHolePattern,page31.
1.Selectasolidpositiononawallforthemounting
bracket.Thewallshouldbecapableofsupporting
thepumpandaccessoriesthatwillbeattached
tothebracket,anyadditionalweightofthe󰘱uid
usedinthepump,andanystressorstrainthat
maybeappliedduringpumpoperation.
2.Drillfour7/16in.(11mm)diameterholesforthe
mountingbolts,approximately5ft(1.5m)above
the󰘱oor,usingthewallbracketasatemplate.
Useanyofthethreemountingholegroupings
3.Boltthebracketsecurelytothewall.Usebolts
designedtoholdinthewall’sconstruction.
4.Placethepumpandaccessoriesoverthe
bracket’smountingholesandsecurewithscrews
(5)andwashers(4)supplied.
Power Power
PowerRequirements Requirements Requirements
Improperwiringmaycauseelectricshockorother
seriousinjuryifworkisnotperformedproperly.
•Thisequipmentmustbegrounded.Connect
onlytoagroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰ed
electricianandcomplywithalllocalcodesand
regulations.
Thesystemrequiresadedicatedcircuitprotected
withacircuitbreaker.Seethefollowingtablefor
powerrequirements.
Table Table
Table1 1 1. . .Power Power PowerSpeci󰘰cations Speci󰘰cations Speci󰘰cations
Model Model
ModelVoltage Voltage VoltagePhase Phase PhaseHz Hz HzPower Power Power
ESx3xx
ESx4xx
ESx7xx
ESx8xx
200–250
Vac
150/602.9kVA
ESxCxx
ESxDxx
ESxGxx
ESxHxx
380–480
Vac
350/603.0kVA
8333389E

Installation
Hazardous Hazardous
HazardousArea Area AreaCabling Cabling Cablingand and andConduit Conduit Conduit
Requirements Requirements
Requirements
Explosion Explosion
ExplosionProof Proof Proof
Allelectricalwiringinthehazardousareamustbe
encasedinClassI,DivisionI,GroupDapproved
explosion-proofconduit.Followallnational,state,
andlocalelectriccodes.
Aconduitseal(D)isrequiredwithin18in.(457mm)
ofthemotorfortheUSandCanada.SeeFigs.3
and4.
Allcablesmustberatedat70°C(158°F).
Flame Flame
FlameProof Proof Proof(ATEX) (ATEX) (ATEX)
Useappropriateconduit,connectors,andcable
glandsratedforATEXII2G.FollowallNational,
State,andLocalelectriccodes.
Allcableglandsandcablesmustberatedat70°C
(158°F).
333389E9

Installation
Typical Typical
TypicalInstallation Installation Installation
NON NON
NON- - -HAZARDOUS HAZARDOUS HAZARDOUSLOCATION LOCATION LOCATIONHAZARDOUS HAZARDOUS HAZARDOUSLOCATION LOCATION LOCATION
Figure1TypicalInstallation
Key Key
Keyfor for forFig. Fig. Fig.1 1 1
AElectricalSupply(mustbesealedconduit
approvedforuseinhazardouslocations)
BDisconnect,withlock
CStart/StopControl(mustbeapprovedfor
useinhazardouslocations)
DExplosionProofConduitSeal.Required
within18in.(457mm)ofthemotorforthe
USandCanada.
Key Key
Keyfor for forFig. Fig. Fig.1 1 1
EFluidPressureGauge
FFluidShutoffValve
GPumpGroundWire.Twogroundterminals
areprovidediflocalcoderequiresredundant
groundingconnections.
HFluidDrainValve
10333389E