Graco SaniForce 25N009 Parts list manual

Instructions and Parts
SaniForce™ 5:1 Sanitary Pumps 3A5798B
EN
Specially designed for use only in SaniForce drum or tote unloader systems. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual and in related
system manuals. Save all instructions.
Maximum Working Air Pressure: 80 psi
(0.6 MPa, 5.5 bar)
Maximum Working Fluid Pressure: 4 0
psi (2.9MPa,28.7bar)
PROVEN QUALITY. LEADING TECHNOLOGY.
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Contents
Models............................................................... 2
Related Manuals ................................................ 2
Usage................................................................ 3
Cleaning Preparation .......................................... 3
Cleaning the Air Motor ........................................ 3
Priming Piston Service........................................ 4
Disconnect the Pump ................................... 4
Disassem le the Pump................................. 4
Reassem le After Cleaning .......................... 5
Dou le Ball Service ............................................ 6
Disconnect the Pump ................................... 6
Disassem le the Pump................................. 7
Reassem le After Cleaning .......................... 8
Parts, Priming Piston Model ................................ 9
Parts, Dou le Ball Pump ..................................... 11
Kits.................................................................... 12
Priming Piston Displacement Pump Model
25N005 ................................................ 13
Dou le Ball Displacement Pump Model
25N006 ................................................ 15
Product Dimensions............................................ 17
Performance chart.............................................. 18
Technical Data ................................................... 19
Graco Standard Warranty.................................... 20
Models
Pump Model Pump Lower
Replacement Pump Type Approvals
25N009 25N005
25N009C31 ———
Priming Piston Pump
EC 1935/2004
25N010 25N006
25N010C31 ———
Dou le Ball Pump
Related Manuals
Manual Num er Title
3A5402 SaniForce Drum Unloader (SDU), Operation
3A5404 SaniForce Drum Unloader (SDU), Parts
3A5416 SaniForce Tote Unloader (STU), Operation
3A5417 SaniForce Tote Unloader (STU), Repair/Parts
3A1211 SaniForce Air Motors
23A5798B
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Usage
Usage
Thispumpmust eusedaspartofaSaniForcedrum
or tote unloader system. Refer to the appropriate
system manuals for operation instructions of this
pump when installed in those systems.
Cleaning Preparation
WARN NG
PRESSURIZED FLUID HAZARD
This equipment stays pressurized until pressure
is relieved manually. To help prevent serious
injury from moving parts, or from pressurized fluid,
such as skin injection, splashing in the eyes or on
skin, follow the Pressure Relief Procedure in your
system manual when you stop pumping and efore
you clean, check, or service the equipment.
PERSONAL PRO EC IVE EQUIPMEN
Wear appropriate protective equipment when
in the work area to help prevent serious injury,
including eye injury, hearing loss, or inhalation of
toxic fumes.
This procedure involves thoroughly disassem ling
and cleaning the individual parts in the pump lower.
Prior to performing these procedures:
1. Flush the pump and relieve pressure as
descri ed in the system manuals.
2. Disconnect all hoses.
3. Remove the pump from the system.
Notes:
• Be sure to follow your national and state sanitary
standard codes and local regulations.
• Use appropriate cleaning and disinfecting agents,
at intervals appropriate for product processed.
• Follow cleaning product manufacturer’s
instructions.
Cleaning the Air Motor
1. Perform Cleaning Preparation, page 3 .
2. Remove air motor air supply and exhaust fittings
(14, 32).
3. Loosen the hand screw (18) and remove the
upper shield (9).
4. Clean thoroughly the surface etween the upper
and lower shields. Replace upper shield, hand
nut, and air fittings.
5. Reassem le the air motor
6. Clean the pump lower. See
Priming Piston Service, page 4 .
3A5798B 3
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Priming Piston Service
Priming Piston Service
Disconnect the Pump
WARN NG
PRESSURIZED FLUID HAZARD
This equipment stays pressurized until pressure is
relieved manually. To help prevent serious injury
from moving parts, or from pressurized fluid, such
as splashing in the eyes or on skin, follow the
Pressure Relief Procedure in your system manual
when you stop pumping and efore you clean,
check, or service the equipment.
PERSONAL PRO EC IVE EQUIPMEN
Wear appropriate protective equipment when
intheworkareatohelppreventseriousinjury,
including eye injury, hearing loss, or inhalation of
toxic fumes.
This procedure involves thoroughly disassem ling
and cleaning the individual parts in the pump lower
unit. Prior to performing this procedure, flush the
pump and relieve pressure as descri ed in the
system manuals, disconnect all hoses, and remove
thepumpfromthesystem.
1. Perform Cleaning Preparation, page 3 .
2. Loosen the coupling nut (6) and lower far enough
to remove the coupling collars (5).
3. Release the upper clamp (15) holding the
displacement pump to the tie rod plate (3).
4. Slide the pump down from the air motor. Remove
the gasket (16).
Note: Be careful not to scratch the displacement
rod.
Figure 1 Disconnect displacement pump.
Disassemble the Pump
NO E: Pump Repair Kit 24G550 is availa le.
Purchase the kit separately. Kit parts are marked
with an * in the parts section. See Priming Piston
Displacement Pump Model 25N005, page 13.
1. Remove the retaining pin (122) from the
connecting rod (104). Slide off the priming piston
(121).
2. Release the lower clamp (115) to remove the
inlet valve housing (102) from the pump cylinder
(101). Remove the gasket (116).
3. Remove the poppet (119), packings (120),
earing (118), and valve stop (117) off the
connecting rod (104).
43A5798B
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Priming Piston Service
4. Push the displacement rod (103) out through the
ottom of the cylinder (101).
5. Remove the earing (112), packing (113),
packing housing (114), and o-ring (110).
6. Remove the retaining pin (106) and o-rings
(105). Pull the connecting rod (104) from the
displacement rod (103). Remove the all (107),
piston ring (108), seal (111), and o-rings (109,
110).
7. Clean and inspect all parts. Refer to
Cleaning the Air Motor, page 3 .Replacethe
parts as necessary.
Reassemble After Cleaning
Note: Any damaged parts must e replaced.
Note: Lu ricate the o-rings, throat packings, and
piston seals with appropriate waterproof sanitary
lu ricant.
1. Wash all pump parts with an appropriate cleaning
solution at the cleaning product manufacturer’s
recommended temperature and concentration.
2. Rinse all pump parts again with water and allow
them to dry.
3. Inspect all pump parts and reclean if needed.
4. Immerseallpumppartsinanappropriate
sanitizer efore assem ly. Take the pump parts
out of the sanitizer one- y-one as needed.
5. Install the v- lock packing (113) and earing
(112) in the packing housing (114). The lips of
the packing must face down into the housing,
and the lip of the earing must face up. Install the
o-ring (110) on the outside of the housing. Place
the packing housing in the top of the cylinder.
6. Install the o-rings (109, 110) on the piston seal
(111). Install the seal on the piston valve housing
at the top of the connecting rod (104). Install the
piston ring (108).
7. Place the all (107) on the seat of the housing
(104). Install the displacement rod (103) over the
top of the connecting rod so the holes in oth
parts align. Secure with the retaining pin (106)
and o-rings (105).
8. Slide the displacement rod up through the
cylinder so it protrudes from the packing housing
(114).
9. Slide the valve stop (117) and earing (118) onto
the connecting rod (104). Install the packings
(120) in the poppet (119) and slide onto the
priming piston rod.
10. Install the gasket (116) on the inlet valve housing
(102). Secure the housing to the cylinder (101)
with the clamp (115). Slide the priming piston
(121) onto the rod. Install the retaining pin (122)
in the connecting rod (104).
3A5798B 5
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Double Ball Service
Double Ball Service
Disconnect the Pump
WARN NG
PRESSURIZED FLUID HAZARD
This equipment stays pressurized until pressure is
relieved manually. To help prevent serious injury
from moving parts, or from pressurized fluid, such
as splashing in the eyes or on skin, follow the
Pressure Relief Procedure in your system manual
when you stop pumping and efore you clean,
check, or service the equipment.
PERSONAL PRO EC IVE EQUIPMEN
Wear appropriate protective equipment when
intheworkareatohelppreventseriousinjury,
including eye injury, hearing loss, or inhalation of
toxic fumes.
This procedure involves thoroughly disassem ling
and cleaning the individual parts in the pump lower
unit. Prior to performing this procedure, flush the
pump and relieve pressure as descri ed in the
system manuals, disconnect all hoses, and remove
thepumpfromthesystem.
1. Hold the reducer fitting with a wrench. Use a
spanner wrench (T)* to loosen the coupling nut.
* A Graco spanner wrench tool (112887) is
availa le.
2. Lower the coupling nut enough to remove the
coupling collars.
3. Release the clamp (C) holding the displacement
pump (L) to the tie rod plate (P).
63A5798B
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Double Ball Service
Disassemble the Pump
NO E: Pump Repair Kit 24G551 is availa le.
Purchase the kit separately. Kit parts are marked
with an * in the parts section. See Dou le Ball
Displacement Pump Model 25N006, page 15
1. Remove the inlet housing (115) y removing the
retaining pins (116, 118) and the o-rings (105)
and pulling the valve out of the cylinder (101).
Disassem le the valve. Clean and inspect the
parts.
2. Push the displacement rod (103) out through the
ottom of the cylinder (101). Remove the piston
housing (104) y removing the retaining pin (106)
and the o-rings (105) and pulling the piston from
the displacement rod. Disassem le, clean and
inspect the parts.
3. Take the packing housing (114) out of the
cylinder (101) and remove the earing (112),
packing (113), and o-ring (110).
4. Clean and inspect all parts. Refer to
Cleaning the Air Motor, page 3 .Replacethe
parts as necessary.
3A5798B 7
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Double Ball Service
Reassemble After Cleaning
Note: Any damaged parts must e replaced.
Note: Lu ricate the o-rings, throat packings, and
piston seals with appropriate waterproof sanitary
lu ricant.
1. Wash all pump parts with an appropriate cleaning
solution at the cleaning product manufacturer’s
recommended temperature and concentration.
2. Rinse all pump parts again with water and allow
them to dry.
3. Inspect all pump parts and reclean if needed.
4. Immerse all pump parts in an appropriate
sanitizer efore assem ly. Take the pump parts
out of the sanitizer one- y-one as needed.
5. Install the v- lock packing (113) and earing
(112) in the packing housing (114). The lips of
the packing must face down into the housing,
and the lip of the earing must face up. Install the
o-ring (110) on the outside of the housing. Place
the packing housing in the top of the cylinder.
6. Install the o-rings (109, 110) on the piston
seal (111). Install the seal on the piston valve
housing. Install the piston ring (108).
7. Place the all (107) on the seat of the piston
housing (104). Install the housing in the
displacement rod (103) so the holes in oth parts
align. Secure with the retaining pin (106) and
o-rings (105).
8. Slide the displacement rod up through the
cylinder (101) so it protrudes from the packing
housing (114).
9. Place the all (119) on the seat of the inlet
housing (115). Install the o-ring (110) on the
outsideofthehousing.Slidethevalvestop(117)
into the holes in the housing.
10. Insert the inlet valve housing (115) into the
cylinder (101), aligning the holes in oth parts.
Secure with the retaining pins (116, 117) and
o-rings (105).
83A5798B
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Parts, Priming Piston Model
Parts, Priming Piston Model
Complete Pump Models
25N009
25N009C31
1
Apply PTFE tape to threads.
2
Hand ti hten only.
3
Apply sanitary lubricant to ease
assembly.
4
Apply medium-stren th (blue)
thread locker.
5
Apply an appropriate
medium-stren th thread locker
on the nut (18) every time it
is installed to prevent it from
comin loose durin operation.
Torque to 30-36 ft-lb (41–49
N-m). Do not over ti hten.
3A5798B 9
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Parts, Priming Piston Model
Complete Pump Model 25N009, 25N009C 1
Ref. Part Description Qty.
1 24G786 MOTOR, SaniForce; 6 in; see manual 3A1211 1
2 25N005 DISPLACEMENT PUMP, type 2.1 1
3 624248 PLATE, tie rod 1
4 16A939 COUPLER 1
5184130 COLLAR 2
6 625045 COUPLING
716A946 TIE ROD 3
8 102216 NUT, lock, 5/8-11, sst 3
9 16E031 SHIELD, upper; includes grommets (Ref. 27) 1
10 16E029 SHIELD, lower; includes fasteners (Ref. 8) and grommets (Ref. 21) 1
11 118134 SCREW, cap; M8 x 1.25, sst 4
13 16G085 FITTING, air inlet, 1/2 npt, includes Ref. 23 1
14 16C946 FITTING, 3/4 npt 1
15 512607 CLAMP 1
16 512606 GASKET, TRI-CLAMP 1
17 165053 O-RING 1
18 16C306 NUT 1
26▲ 17W547 LABEL, warning, not shown 1
27 —GROMMET; see Kits 6
32 16G084 FITTING, air inlet, 1/2 npt 1
33 166702 O-RING, air inlet, una-n, included with Ref. 10 1
▲ Replacement Danger and Warning la els, tags, and cards are availa le at no cost.
0 3A5798B
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