Graco E-Flo EC1110 Operation manual

Instructions-Parts
E-Flo® E-Flo®
E-Flo®DC DC DC4–Ball 4–Ball 4–BallPiston Piston PistonPumps Pumps Pumps3A2096D
EN
Electric Electric
Electricdrive drive drivepiston piston pistonpumps pumps pumpsfor for forlow low lowto to tomedium medium mediumvolume volume volumepaint paint paintcirculation circulation circulationapplications. applications. applications.
For For
Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanual.
Save Save
Savethese these theseinstructions. instructions. instructions.
See Technical Data, page 29, for
Maximum Working Pressure.
See page 3 for model part numbers and
approvals information.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
Models...............................................................3
RelatedManuals................................................3
Warnings...........................................................4
Installation..........................................................8
Location......................................................8
MountthePump..........................................8
PowerSupplyRequirements.........................8
ConnectthePowerSupply...........................10
Grounding...................................................11
FluidLineAccessories.................................12
FillWithOilBeforeUsingEquipment.............12
FlushBeforeUsingEquipment......................12
ControlModuleAccessory............................12
Operation...........................................................13
Startup........................................................13
Shutdown....................................................13
PressureReliefProcedure............................13
Maintenance......................................................14
PreventiveMaintenanceSchedule................14
ChangetheOil.............................................14
CheckOilLevel...........................................14
BearingPre-Load.........................................14
Flushing......................................................14
Troubleshooting..................................................15
Repair................................................................16
Disassembly................................................16
Reassembly................................................16
ReassembletheCouplingAdapterandTie
RodstotheMotor...........................17
Parts..................................................................18
PumpAssembly...........................................18
PumpMatrix................................................20
Dimensions........................................................22
MountingHolePatterns.......................................23
PerformanceCharts............................................25
TechnicalData...................................................29
GracoStandardWarranty....................................30
2
3A2096D

Models
Models Models
Models
The The
Thepart part partnumber number numberfor for foryour your yourequipment equipment equipmentis is isprinted printed printedon on onthe the theequipment equipment equipmentidenti󰘰cation identi󰘰cation identi󰘰cationlabel label label(L). (L). (L).The The Thepart part partnumber number number
includes includes
includesdigits digits digitsfrom from fromeach each eachof of ofthe the thefollowing following followingcategories, categories, categories,depending depending dependingon on onthe the thecon󰘰guration con󰘰guration con󰘰gurationof of ofyour your yourequipment. equipment. equipment.
See See
SeePump Pump PumpMatrix Matrix Matrix, , ,page page page20 20 20for for fora a acomplete complete completelist list listof of ofpump pump pumppart part partnumbers. numbers. numbers.
E E
E- - -Flo Flo FloDC DC DCPump Pump Pump
(EC) (EC)
(EC)
Lower Lower
Lower
Pump Pump
PumpSize Size Size
(1, (1,
(1,2, 2, 2,3, 3, 3,or or or4) 4) 4)
Motor Motor
Motorand and and
Controls Controls
Controls
(1, (1,
(1,2, 2, 2,3, 3, 3,or or or4) 4) 4)
Pump Pump
PumpType Type Type
and and
andFittings Fittings Fittings
(1, (1,
(1,2, 2, 2,or or or3) 3) 3)
Mounting Mounting
MountingType Type Type
(0, (0,
(0,1, 1, 1,or or or2) 2) 2)
1=750cc1=1
Horsepower,
Basic
1=Hard
Chrome,
NPT
0=None
2=1000cc2=1
Horsepower,
Advanced
2=Hard
Chrome,
Tri-Clamp
1=Stand
3=1500cc3=2
Horsepower,
Basic
3=Maxlife,
Tri-Clamp
2=WallBracket
EC
4=2000cc4=2
Horsepower,
Advanced
The The
Thefollowing following followingapprovals approvals approvalsapply apply applyto to toBasic Basic Basicmodels models modelsonly only only(Part (Part (PartNos. Nos. Nos.EC11xx, EC11xx, EC11xx,EC21xx, EC21xx, EC21xx,EC23xx, EC23xx, EC23xx,EC33xx, EC33xx, EC33xx,and and and
EC43xx). EC43xx).
EC43xx).
NOTE: NOTE:
NOTE:SeetheE-FloDCMotormanualformotorapprovalsinformation.
Related Related
RelatedManuals Manuals Manuals
Manual Manual
ManualNo. No. No.Description Description Description
3A2526Instructions-Parts
Manual,E-FloDCMotor
3A2527Instructions-Parts
Manual,forE-FloDC
ControlModuleKit
332013Instructions-Parts
Manual,forAdvanced
DisplayControlModule
(ADCM)
3A0539Instructions-Parts
Manual,4–BallLowers
3A2096D 3

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Tohelp
prevent󰘰reandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Useonlygroundedhoses.
•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless
theyareantistaticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock,Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
•Donotoperateelectrostaticgunsinequipmentworkarea.
ELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore
servicingorinstallingequipment.
•Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes
andregulations.
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhot󰘱uidorequipment.
4
3A2096D

Warnings
WARNING WARNING
WARNING
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMES
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadMSDSstoknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisequipmentincludes
butisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
3A2096D 5

Warnings
WARNING WARNING
WARNING
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data Data
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
6 3A2096D

Notes
Notes Notes
Notes
3A2096D
7

Installation
Installation Installation
Installation
Installationofthisequipmentinvolvespotentially
hazardousprocedures.Onlytrainedandquali󰘰ed
personnelwhohavereadandwhounderstand
theinformationinthismanualshouldinstallthis
equipment.
Location Location
Location
Whenselectingthelocationfortheequipment,keep
thefollowinginmind:
•Theremustbesuf󰘰cientspaceonallsidesof
theequipmentforinstallation,operatoraccess,
maintenance,andaircirculation.
•Ensurethatthemountingsurfaceandmounting
hardwarearestrongenoughtosupporttheweight
oftheequipment,󰘱uid,hoses,andstresscaused
duringoperation.
•Theremustbeastart/stopcontrol(C)withineasy
reachoftheequipment.SeeFig.1.
Mount Mount
Mountthe the thePump Pump Pump
SeeMountingHolePatterns,page23.
Securethestandtothe󰘱oorwithM19(5/8in.)
boltswhichengageatleast152mm(6in.)intothe
concrete󰘱oortopreventthepumpfromtipping.
Levelthepumpasrequired,usingshims.
Power Power
PowerSupply Supply SupplyRequirements Requirements Requirements
Improperwiringmaycauseelectricshockorother
seriousinjuryifworkisnotperformedproperly.
Haveaquali󰘰edelectricianperformanyelectrical
work.Besureyourinstallationcomplieswithall
National,StateandLocalsafetyand󰘰recodes.
SeeTable1forpowersupplyrequirements.The
systemrequiresadedicatedcircuitprotectedwitha
circuitbreaker.
Table Table
Table1 1 1. . .Power Power PowerSupply Supply SupplySpeci󰘰cations Speci󰘰cations Speci󰘰cations
Model Model
ModelVoltage Voltage VoltagePhase Phase PhaseHz Hz HzCurrent Current Current
EM0011
EM0012
100–250
Vac
150/6020A
EM0021
EM0022
200–250
Vac
150/6020A
Hazardous Hazardous
HazardousArea Area AreaCabling Cabling Cablingand and andConduit Conduit Conduit
Requirements Requirements
Requirements
Explosion Explosion
ExplosionProof Proof Proof
Allelectricalwiringinthehazardousareamustbe
encasedinClassI,DivisionI,GroupDapproved
explosion-proofconduit.FollowallNational,State,
andLocalelectriccodes.
Aconduitseal(D)isrequiredwithin18in.(457mm)
ofthemotorfortheUSandCanada.SeeFig.3.
Allcablesmustberatedat70°C(158°F).
Flame Flame
FlameProof Proof Proof(ATEX) (ATEX) (ATEX)
Useappropriateconduit,connectors,andcable
glandsratedforATEXII2G.FollowallNational,
State,andLocalelectriccodes.
Allcableglandsandcablesmustberatedat70°C
(158°F).
8 3A2096D

Installation
NON NON
NON- - -HAZARDOUS HAZARDOUS HAZARDOUSAREA AREA AREAHAZARDOUS HAZARDOUS HAZARDOUSAREA AREA AREA
Figure1TypicalInstallation
Key Key
Keyfor for forFig. Fig. Fig.1 1 1
AElectricalSupply(mustbesealedconduit
approvedforuseinhazardouslocations)
BFusedSafetySwitch,withlock
CStart/StopControl(mustbeapprovedfor
useinhazardouslocations)
DExplosionProofConduitSeal.Required
within18in.(457mm)ofthemotorforthe
USandCanada.
Key Key
Keyfor for forFig. Fig. Fig.1 1 1
EFluidPressureGauge
FFluidShutoffValve
GPumpGroundWire.Twogroundterminals
areprovidediflocalcoderequiresredundant
groundingconnections.
HFluidDrainValve
3A2096D 9

Installation
Connect Connect
Connectthe the thePower Power PowerSupply Supply Supply
Improperwiringmaycauseelectricshockorother
seriousinjuryifworkisnotperformedproperly.
Haveaquali󰘰edelectricianperformanyelectrical
work.Besureyourinstallationcomplieswithall
National,StateandLocalsafetyand󰘰recodes.
1.Ensurethatthefusedsafetyswitch(B,Fig2)is
shutoffandlockedout.
Figure2LockedOutFusedSafetySwitch
2.SeeFig.3.Installastart/stopcontrol(C)inthe
electricalsupplyline(A),withineasyreachof
theequipment.Thestart/stopcontrolmustbe
approvedforuseinhazardouslocations.
3.Opentheelectricalcompartment(S)onthe
motor.
4.Bringthepowerwiresintotheelectrical
compartmentthroughthe3/4–14npt(f)inletport.
Connectthewirestotheterminals,asshown.
Torquetheterminalnutsto25in-lb(2.8N•m)
maximum.Do Do
Donot not notover-torque. over-torque. over-torque.
5.Closetheelectricalcompartment.Torquethe
coverscrewsto15ft-lb(20.3N•m).
Figure3ConnectthePowerWires
Notes Notes
Notesfor for forFig. Fig. Fig.3 3 3
Tightenallterminalnutsto25in-lb(2.8N•m)
maximum.Do Do
Donot not notover over over- - -torque. torque. torque.
Tightencoverscrewsto15ft-lb(20.3N•m).
Aconduitseal(D)isrequiredwithin18
in.(457mm)ofthemotorfortheUSand
Canada.
10 3A2096D