Graco Fireball 225 Owner's manual

Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2004, Graco Inc. is registered to I.S. EN ISO 9001
Installation and Operation
Fire-Ball®
225, 300, and 425 Oil Pumps
For non-corrosive and non-abrasive oils
and lubricants only.
Mini Fire-Ball 225, 3:1
Parts 246775 and 248097
540 psi (3.7 MPa, 37 bar) Maximum Working Pressure
180 psi (1.24 MPa, 12.4 bar) Maximum Air Input Pressure
Fire-Ball 300, 5:1
Parts 203876, 203872, 203857, 204254, and 222087
900 psi (6.2 MPa, 62 bar) Maximum Working Pressure
180 psi (1.24 MPa, 12.4 bar) Maximum Air Input Pressure
Fire-Ball 425, 10:1
Parts 205626, 222065, and 222095
1800 psi (12.4 MPa, 124 bar) Maximum Working Pressure
180 psi (1.24 MPa, 12.4 bar) Maximum Air Input Pressure
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
309868B
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Mascott Equipment Co
Portland Seattle Pasco
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Contents
2Installation and Operation
Contents
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . 4
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Mounting the Pump . . . . . . . . . . . . . . . . . . . . . . . 7
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Mobil Mounting . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Relieving Pressure . . . . . . . . . . . . . . . . . . . . . . 15
Starting and Adjusting the Pump . . . . . . . . . . . 15
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Universal Pump Package
Fire-Ball 225 Model 248230
Fire-Ball 300 Model 225852
Fire-Ball 425 Model 225853 . . . . . . . . . . . . 16
16-gallon (60 Liter) Gear Lube Dispenser
Fire-Ball 225 Model 246903
Fire-Ball 300 Model 225728 . . . . . . . . . . . . 18
16-gallon (60 Liter) Drum Cover Pump
Fire-Ball 225 Model 246904
Fire-Ball 300 Model 225094 . . . . . . . . . . . . 20
55-gallon (208 Liter) Drum Cover Pump
Fire-Ball 225 Model 246906
Fire-Ball 300 Model 225642
Fire-Ball 425 Model 225782 . . . . . . . . . . . . 22
55-/275-gallon (208 Liter) Drum Bung-Mount Pump
Fire-Ball 225 Model 246907
Fire-Ball 300 Model 225640
Fire-Ball 300 Model 225931
Fire-Ball 425 Model 225786 . . . . . . . . . . . . 24
16-gallon (60 Liter) Drum Cover, Truck Mounted
Pump
Fire-Ball 300 Model 222086 . . . . . . . . . . . . 26
55-gallon (208 Liter) Drum Cover, Truck Mounted
Pump
Fire-Ball 300 Model 206655
Fire-Ball 425 Model 206656 . . . . . . . . . . . . 27
55-gallon (208 Liter) Bung Adapter, Truck Mounted
Pump
Fire-Ball 300 Model 204264
Fire-Ball 425 Model 222067 . . . . . . . . . . . . 28
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Fire-Ball 225 (3:1) . . . . . . . . . . . . . . . . . . . . . . . 30
Fire-Ball 300 (5:1) . . . . . . . . . . . . . . . . . . . . . . . 30
Fire-Ball 425 (10:1) . . . . . . . . . . . . . . . . . . . . . . 30
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Fire-Ball 225 . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Fire-Ball 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Fire-Ball 425 . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 34
Graco Information . . . . . . . . . . . . . . . . . . . . . . . 34
Additional Reference Manuals
This manual covers the installation and operation of Graco Fire-Ball pumps. For information on service and repair of
these pumps, please see the following manual.
• Fire-Ball Pump Service, Troubleshooting, and Repair 309869.
You should also read the instruction manuals for all components of your system.
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Packages
Installation and Operation 3
Packages
Model/
Package No. Pump Description
Hose/
Fitting Kit
Cover/Bung
Adapter
Dispense
Kit
Air
Regulator
Fire-Ball 225 Packages
248230 246775 Universal 222062
246903 248097 16 gallon (60 liter), gear lube 204574 237075 224512
246904
248097 16 gallon (60 liter), drum
cover 222063 204574 224512
246906
248097 55 gallon (208 liter), drum
cover 222063 200326 224512
246907
248097 55/275 gallon (208/1041 liter),
bung mount 222063 222308
Fire-Ball 300 Packages
225852 203876 Universal 222062
225728 203872 16 gallon (60 liter), gear lube 204574 237075 224512
225094
203872 16 gallon (60 liter), drum
cover 222063 204574
225642
203857 55 gallon (208 liter), drum
cover 222063 200326
225640
204254 55 gallon (208 liter), bung
mount 222063 222308
225931
222087 275 gallon (1041 liter)
obround tank 222063 222308
222086
203872 16 gallon (60 liter), drum
cover, truck mount 222063 222060
206655
203857 55 gallon (208 liter) drum
cover, truck mount 222063 207367
204264
204254 55 gallon (208 liter) bung
adapter, truck mount 222063 204076
Fire-Ball 425 Packages
225853 205626 Universal 222068
225782
222065 55 gallon drum (208 liter),
drum cover 222066 200326
225786
222095 55 gallon (208 liter), bung
adapter 222066 222308
206656
222065 55 gallon (208 liter) drum
cover, truck mount 222066 207367
222067
222095 55 gallon (208 liter) bung
adapter, truck mount 222066 224579
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Manual Conventions
4Installation and Operation
Manual Conventions
Warning Caution
Note
WARNING
A warning alerts you to possible serious injury or
death if you do not follow instructions.
Symbols, such as fire and explosion (shown), alert you
to a specific hazard and direct you to read the indi-
cated hazard warnings beginning on page 4.
CAUTION
A caution alerts you to possible equipment damage or
destruction if you do not follow instructions.
A note indicates additional helpful information.
WARNINGS
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in
all equipment manuals. Read fluid and solvent manufacturer’s warnings.
• Check equipment daily. Repair or replace worn or damaged parts immediately.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your Graco distributor for information.
• For professional use only.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not use hoses to pull equipment.
• Comply with all applicable safety regulations.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin
and cause serious injury.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

Warning
Installation and Operation 5
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground equipment and conductive objects. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.