Graco SaniForce 24E836 Parts list manual

Instructions and Parts
SaniForce™ 6:1 Sanitary Pumps 3A0733P
EN
For use in sanitary applications to transfer medium to high viscosity fluids. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual. Save these
instructions.
Model 24E836 Model 24G740
ti15637a
ti15721a
PROVEN QUALITY. LEADING TECHNOLOGY.
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Contents
Models............................................................... 3
Warnings ........................................................... 4
......................................................................... 4
Installation.......................................................... 6
Grounding ................................................... 6
Mounting ..................................................... 6
Setup .......................................................... 6
Operation........................................................... 8
Pressure Relief Procedure............................ 8
lush Before irst Use.................................. 8
Adjusting the Pump Speed and
Pressure ........................................ 8
Pump Shut Down......................................... 8
Maintenance ...................................................... 9
lushing Procedure...................................... 9
Cleaning...................................................... 9
Tighten Threaded Connections..................... 9
Troubleshooting.................................................. 10
Priming Piston Service........................................ 11
Disconnect the Pump ................................... 11
Disassemble the Pump.................................11
Reassemble After Cleaning .......................... 12
Double Ball Service ............................................ 13
Disconnect the Pump ................................... 13
Disassemble the Pump.................................14
Reassemble After Cleaning .......................... 14
Parts.................................................................. 15
Kits.................................................................... 16
Priming Piston Displacement Pump Models
24G747 and 24G746............................. 17
Double ball Displacement Pump Models
24G748, 24G749, 24G753, 24G750,
and 26A158 .......................................... 19
Double-Ball Displacement Pump Models
24G752 and 24G751............................. 21
Product Dimensions............................................ 23
Performance chart.............................................. 24
Technical Data ................................................... 25
Graco Standard Warranty.................................... 26
23A0733P
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Models
Models
Maximum Air Inlet Pressure: 100 psi (0.7 MPa, 6.9 bar)
Maximum Fluid Wor ing Pressure: 650 psi (4.5 MPa, 44.8 bar)
Pump
Model Pump Lower Replacement Pump Type Pump Length Description Packings
24E836 24G746 Priming
Piston Stubby Buna-N, Nitrile, Nylon, and Polychloroprene
24E837 24G751 Double Ball Stubby PT E
24E838 24G752 Double Ball Stubby Buna-N, Polychloroprene, and
UHMWPE
24E839 24G753 Double Ball Drum Length PT E
24E840 24G749 Double Ball Drum Length Buna-N, Nitrile, Nylon, and
Polychloroprene
24 942 24G750 Double Ball Bin Length Buna-N, Nitrile, Nylon, and
Polychloroprene
24G739 24G747 Priming
Piston Stubby, with lange Buna-N, Nitrile, Nylon, and
Polychloroprene
24G740 24G748 Double Ball Drum Length, with lange Buna-N, Nitrile, Nylon, and
Polychloroprene
25A936 26A158 Double Ball Bin Length PT E
All models are compliant with:
EC 1935/2004 compliant pumps may be subject to individual national provisions in addition to those specified
in the EC regulation. It is the users responsibility to know and follow local laws.
3A0733P 3
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Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific
risks. When these symbols appear in the body of this manual refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual
where applicable.
WARNING
SKI I JECTIO HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce
skin. This many look like just a cut, but it is a serious injury that can result in amputation.
Get immediate surgical treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with you hand, body, glove, or rag.
• ollowthe Pressure Relief Procedure when you stop dispensing and before cleaning,
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace work or damaged parts immediately.
MOVI G PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing
equipment, follow the Pressure Relief Procedure and disconnect all power sources.
FIRE A D EXPLOSIO HAZARD
lammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and
plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn light switches on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use Only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use
equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
43A0733P
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WARNING
EQUIPME T MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated
system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data
in all equipment manuals. Read fluid and solvent manufacturer’s warnings. or complete
information about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all
equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
SPLATTER HAZARD
Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of
platen, splatter may occur.
• Use minimum air pressure when removing platen from drum.
TOXIC FLUID OR FUMES
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin,
inhaled, or swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.
PERSO AL PROTECTIVE EQUIPME T
You must wear appropriate protective equipment when operating, servicing, or when in the
operating area of the equipment to help protect you from serious injury, including eye injury,
hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent
manufacturer.
3A0733P 5
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Installation
Installation
Grounding
The equipment must be grounded. Grounding
reduces the risk of static and electric shock by
providinganescapewirefortheelectricalcurrent
duetostaticbuilduporintheeventofashort
circuit.
Pump: Connect a ground wire (Graco PN 238909)
to the ground screw on the bottom cover of the air
motor, under the shield. Connect the other end of the
ground wire to a true earth ground.
Air and fluid hoses:
use only electrically conductive
hoses with a maximum of 500 ft. (150 m) combined
hose length to ensure grounding continuity. Check
electrical resistance of hoses. If total resistance
to ground exceeds 25 megohms, replace hose
immediately.
Air compressors: follow manufacturer’s
recommendations.
Dispense valve: ground through connection to a
properly grounded fluid hose and pump.
Material supply container:
follow local code.
Container(s) that receive material: follow local code.
Solvent pails used when flushing: follow local
code. Use only conductive metal pails, placed on
a grounded surface. Do not place the pail on a
nonconductive surface, such as paper or cardboard,
which interrupts grounding continuity.
To maintain grounding continuity when flushing or
relieving pressure:
hold metal part of the dispense
valve firmly to the side of a grounded metal pail, then
trigger the valve.
Mounting
Mount the pump on a surface than can support the
weight of the pump and accessories, as well as the
stress caused during operation. Do not use air or
fluid lines to support the pump.
To avoid serious injury, check the torque on the lift
ring (19) and nut (18) before using the lift ring to lift
the pump. Torque to 30–36 ft-lb (41–49 N•m).
Setup
To avoid contaminating the fluid, pipe the exhaust
air to vent outside of the fluid product area, away
from people, animals, or food handling areas.
Note
Reference numbers and letters in
parentheses in the text refer to the callouts in
the figures and the parts drawings.
Accessories are available from Graco. Make certain
all accessories are sized and pressure rated to meet
your system requirements.
ig 1 is only a guide for selecting and installing
system components and accessories. Contact your
Graco distributor for assistance in designing a system
to suit your particular needs.
Install a bleed-type master air valve (G) close to the
pump air inlet (D), to relieve air trapped between it
and the air motor.
Install an air filter/regulator ( ) in the pump air
line, upstream from the bleed valve, to control
air inlet pressure and to remove harmful dirt and
contaminants from your compressed air supply.
Install a pump runaway valve (S) in the pump air line
to shut off air to the air motor automatically if the
pump starts to run too fast.
Install another bleed-type master air valve (G)
upstream from all air line accessories and use it to
isolate the accessories during cleaning and repair.
On the air drop to the dispense valve (K), install an
air regulator (M) to control air pressure to the valve.
Install a bleed valve (G) to use as a shutoff when
servicing the dispense valve.
63A0733P
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Installation
Connect air solenoid valves (H) to a timer control
(L), and set so the dispense valve (K) will dispense
at proper intervals.
J
F
R
GGD
H
AC
E
N
B
J
GMHL
K
P
TI15638B
Main Air Line
S
igure 1 Typical Installation
Key
Pump Components (Included) System Components/Accessories (sold separately)
ABung-Mounted Sanitary Pump Air Line ilter/Regulator
BAir Exhaust Muffler (may alternately be mounted
remotely, using exhaust hose) G Bleed-Type Master Air Valve (required)
C 3/4 npt Exhaust Air Outlet HAir Solenoid Valve
D 1/2 npt Air Inlet J Air Line Drain Pipe and Valve
E1-1/2 in. Tube Size langed luid Outlet K Dispensing Valve
LTimer Control
M Air Regulator
N Dispensing Valve Air Exhaust Hose
PSensing Device
RPump Ground Wire (required)
SPump Runaway Valve
3A0733P 7
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Operation
Operation
NOTICE
Do not expose the air motor to temperatures
higher than 120° (49°C) or the immersed fluid
pump to temperatures higher than 250° (121°C).
Excessive temperatures may damage the pump
packings and seals
Pressure Relief Procedure
Trapped air can cause the pump to cycle
unexpectedly, which could result in serious injury
from injection, splashing or moving parts. Relieve
pressure when you stop pumping and before
cleaning, checking, or servicing equipment.
1. Shut off the air supply to the pump.
2. Close the bleed-type master air valve (required
in system).
3. Open the fluid ball valve and/or dispensing valve
to relieve fluid pressure.
Flush Before First Use
The sanitary pump was assembled using sanitary
lubricant on moving parts and was tested in
water. lush the pump thoroughly with an
appropriate cleaning solution or disassemble and
sanitize the parts before using the pump. See
lushing Procedure, page 9 . Check national, state,
and local codes for specific limitations.
Adjusting the Pump Speed and
Pressure
Set pressure regulator to 0 psi. Open the bleed-type
master air valve. Adjust the pump air regulator until
the pump is running smoothly.
Allow the pump to cycle slowly until all air is pushed
out of the lines (the fluid will flow in a steady stream
from the fluid outlet) and the pump is primed.
With the air supply turned on, the pump will start
when the dispensing valve is opened and stall
against pressure when the valve is closed. In a
circulatingsystem,thepumpoperatesuntiltheair
supply is turned off.
NOTICE
Neverallowthepumptorundryoffluid. Adry
pump will accelerate to a high speed, possibly
damaging itself.
If the pump accelerates quickly, or is running too
fast, stop the pump immediately and check the fluid
supply. If the supply is empty and air has been
pumped into the lines, refill the container and prime
thepumpandlineswithfluid.Besuretoeliminateall
air from the system.
Pump Shut Down
ollow the Pressure Relief Procedure, page 8 .
Always stop the pump at the bottom of its stroke to
prevent fluid from drying on the displacement rod.
(The air motor will exhaust at the bottom or top of
the stroke.)
83A0733P
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Maintenance
Maintenance
Flushing Procedure
ote:
• lush before fluid can dry in the equipment, at the
end of the day, before storing, and before repairing
equipment.
• lush at the lowest pressure possible. Check
connectors for leaks and tighten as necessary.
• lush with an appropriate cleaning solution.
1. Remove the pump from the fluid container.
Operate it to pump out as much fluid as possible.
2. ollow the Pressure Relief Procedure, page 8 .
3. Place siphon tube in grounded metal pail
containing an appropriate cleaning solution.
4. Set pump air regulator to lowest possible fluid
pressure, and start pump.
5. Run the pump long enough to thoroughly clean
the pump and hoses.
6. ollow the Pressure Relief Procedure, page 8 .
Cleaning
• Be sure to follow your national and state sanitary
standard codes and local regulations.
• Use appropriate cleaning and disinfecting agents,
at intervals appropriate for product processed.
• ollow cleaning product manufacturer’s
instructions.
ote: The pump must be disassembled to thoroughly
clean it.
1. Remove the pump from the fluid container.
Operate it to pump out as much fluid as possible.
2. lush the system thoroughly with an
appropriate cleaning solution. See
lushing Procedure, page 9 .
3. ollow the Pressure Relief Procedure, page 8 .
4. Remove the air and fluid hoses and fittings from
the pump.
5. Ram-Mounted Pumps: Loosen the hand screw
and lift the upper shield straight up on the rod.
Other Pumps: Remove the upper shield.
6. Clean thoroughly the surface between the upper
and lower shields.
7. Disassemble the fluid pump and accessories.
See Priming Piston Service, page 11 or
Double Ball Service, page 13.
8. Wash all pump parts with an appropriate cleaning
solution at the cleaning product manufacturer’s
recommended temperature and concentration.
9. Rinse all pump parts again with water and allow
them to dry.
10. Inspect all pump parts and reclean if needed.
Note
Any damaged rubber parts must
be replaced as they could harbor
microorganisms that can contaminate
the fluid.
11. Immerse all pump parts in an appropriate
sanitizer before assembly. Take the pump parts
out of the sanitizer one-by-one as needed.
12. Lubricate the moving pump parts and o-rings,
packings, and seals with appropriate waterproof
sanitary lubricant.
13. Circulate the sanitizing solution through the pump
and the system prior to use.
14. Ram-Mounted Pumps: Clean all ram surfaces.
Remove and clean the inflatable seal and ram
plate. See Manual 3A0591.
ighten hreaded Connections
Before each use, check all hoses for wear or damage.
Replace as necessary. Check that all connections
are tight and leak-free.
3A0733P 9
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Troubleshooting
Troubles ooting
1. ollow the Pressure Relief Procedure, page 8 . 2. Check all possible remedies in the
Troubleshooting Chart before disassembling the
pump.
Problem Cause Solution
Restricted air line or inadequate air
supply. Clear air line or increase air supply.
Insufficient air pressure; closed or
clogged air valves, etc. Open or clean air valves, etc.
Exhausted fluid supply. Refill fluid supply.
Pump fails to operate.
Damagedairmotor. Service.
Restricted air line or inadequate air
supply. Clear air line or increase air supply.
Insufficient air pressure; closed or
clogged air valves, etc. Open or clean air valves, etc.
Exhausted fluid supply. Refill fluid supply.
Obstructed fluid line, valves,
dispensing valve, etc. Clear. Relieve pressure and disconnect fluid line. Turn on air. If
pump starts, the fluid line is clogged.
Worn throat packing (105). Replace throat packing.
Pump operates, but output low on
both strokes.
Damaged cylinder o-ring (104). Replace o-ring.
Held open or worn fluid inlet valve. Clear or service fluid inlet valve.
Pump operates, but output low on
down stroke. Damaged cylinder o-ring (104). Replace o-ring.
Pump operates, but output low on
up stroke. Held open or worn fluid piston or seal (120). Clear or service fluid piston or seal.
Exhausted fluid supply. Refill fluid supply.
Held open or worn fluid inlet valve. Clear or service fluid inlet valve.
Erratic or accelerated operation.
Held open or worn fluid piston or
seal (120). Clear or service fluid piston or seal.
10 3A0733P
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Priming Piston Service
Priming Piston Service
Disconnect the Pump
1. Remove the pump from the fluid container.
Operate it to pump out as much fluid as possible.
2. ollow the Pressure Relief Procedure, page 8 .
3. Ram-mounted pumps:
Remove the three clamps
(C) holding the pump to the ram plate. Raise ram
to lift pump.
C
C
C
ti16567a
igure2 Removetheclamps.
4. Remove the fluid hoses from the pump.
5. Release the upper clamp (123) holding the
displacement pump to the tie rod plate (122).
6. Slide the pump down from the air motor. Tilt the
pump and pull the displacement rod (117) out of
the coupler (C). Remove the gasket (102).
ote:
Be careful not to scratch the displacement
rod.
C
123
122
102
117
ti15719a
igure 3 Remove displacement pump.
Disassemble the Pump
Note: Pump Repair Kit 24G550 is available.
Purchase the kit separately. Kit parts are marked
with an *.
1. Remove the retaining pin (116) from the
connecting rod (109). Slide off the priming piston
(108).
2. Release the lower clamp (123) to remove the
intake valve housing (107) from the pump
cylinder (101). Remove the gasket (102).
3. Remove the poppet (114), spring (113), and
valve stop (111) off the connecting rod (109).
4. Remove the bearing (112) from the center of the
valvestop(111).
5. Remove the packings (115) from the center of
the poppet (114).
123
115 107
108
116
102
114
112
113
111
109
101
ti15639a
igure 4 Remove priming piston.
6. Push the displacement rod (117) out through the
bottom of the cylinder (101).
3A0733P 11
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Priming Piston Service
7. Remove the retaining pin (118), o-ring (119), and
ball (110). Pull the connecting rod (109) from the
displacement rod (117). Remove the seal (120).
ti15641a
117
120
110 109
118 119
igure 5 Disassemble piston valve.
8. Remove the packing housing (103) from the top
of the cylinder (101). Remove the bearing (106),
packing (105), and o-ring (104).
9. Clean and inspect all parts. Refer to
Cleaning, page 9 . Replace the parts as
necessary.
106 104
105103 101
117 ti15640a
igure 6 Remove packing housing.
Reassemble After Cleaning
ote: Any damaged parts must be replaced.
ote: Lubricate the o-rings, throat packings, and
piston seals with waterproof appropriate sanitary
lubricant.
1. Install the v-block packing (105*) and bearing
(106*) in the packing housing (103). The lips of
the packing must face down into the housing,
and the lip of the bearing must face up. Install
theo-ring(104*)ontheoutsideofthehousing.
2. Install the seal (120*) on the piston valve housing
at the top of the connecting rod (109). Place
the ball (110) on the seat of the housing. Install
the displacement rod (117) over the top of the
connecting rod so the holes in both parts align.
Secure with the retaining pin (118) and o-ring
(119*).
3. Lubricate and place the packing housing (103) in
thetopofthecylinder.
4. Lubricate and slide the displacement rod (117)
up through the cylinder so it protrudes from the
packing housing (103). Model 24G746 only:
Make sure the drip shield (121) is in place on the
cylinder (101).
5. Lubricate and install the packings (115*) into the
center of the poppet (114).
6. Lubricate and install the bearing (112*) into the
center of the valve stop (111).
7. Slide the valve stop (111), spring (113*), and
poppet (114) onto the connecting rod (109).
8. Install the gasket (102*) and the intake valve
housing (107). Secure the housing (107) to the
cylinder (101) with the clamp (123).
9. Install the priming piston (108) and retaining pin
(116) on the connecting rod (109).
10. Slide the displacement rod (117) into the coupler.
Then,attachtheclamp(123)toholdthepump
to the motor base.
12 3A0733P
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Double Ball Service
Double Ball Service
Disconnect the Pump
1. Remove the pump from the fluid container.
Operate it to pump out as much fluid as possible.
2. ollow the Pressure Relief Procedure, page 8 .
3. Ram-mounted pumps:
Remove the three clamps
holding the pump to the ram plate. Raise ram
to lift.
ti16555a
C
C
C
igure 7 Remove the clamps.
4. Remove the fluid hoses from the pump.
5. Release the clamp (123) holding the
displacement pump to the tie rod plate (122).
6. Slide the pump down from the air motor. Tilt the
pump and pull the displacement rod (117) out of
the coupler (C). Remove the gasket (102).
ote: Be careful not to scratch the displacement
rod.
7. Carry the displacement pump to the bench for
service.
123
102
117
C
122
ti15720a
Flange for
Ram Mounting
igure 8 Remove displacement pump.
3A0733P 13
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Double Ball Service
Disassemble the Pump
ote: Pump Repair Kits are available. Purchase
the kit separately. See the Parts list for your
displacement pump to select the correct kit for your
displacement pump. Kit parts are marked with an *.
1. Displacement Pump Models 24G748, 24G749,
24G750, 24G753, and 26A158: Remove the two
o-rings/retaining clips (119) and the retaining pin
(127) from the inlet valve housing (107). See the
parts drawing for Double ball Displacement Pump
Models 24G748, 24G749, 24G753, 24G750, and
26A158, page 19.
Displacement Pump Models 24G752 and
24G751: Remove the clamp (123) and gasket
(102), then remove the adapter (129). See the
parts drawing for Double-Ball Displacement
Pump Models 24G752 and 24G751, page 21.
2. Remove and disassemble the inlet valve
assembly. Clean and inspect the parts.
3. Push the displacement rod (117) out through the
bottom of the cylinder (101). Remove the piston
housing (124) by removing the retaining pin (118)
and the o-ring/retaining clip (119) and pulling the
piston from the displacement rod. Disassemble,
clean and inspect the parts.
4. Take the packing housing (103) off of the cylinder
(101) and remove the bearing (106), packing
(105), and o-ring (104).
5. Clean and inspect all parts. Refer to
Cleaning, page 9 . Replace the parts as
necessary.
Reassemble After Cleaning
ote: Any damaged rubber parts must be replaced
as they could harbor microorganisms that can
contaminate the fluid.
ote: Lubricate the o-rings, throat packings, and
piston seals with waterproof appropriate sanitary
lubricant.
1. Displacement Pump Models 24G748, 24G749,
24G750, and 24G752: Lubricate and install the
piston seal (120*) on the piston housing (124).
Displacement Pump Models 24G751, 24G753,
and 26A158: Lubricate and install the piston
u-cup (128*) on the piston housing (124). The
lips of the u-cup must face up. Install the spacer
(120*) with its lip facing down.
2. Place the ball (110) on the seat of the piston
housing (124). Install the housing in the
displacement rod (117) so the holes in both parts
align. Secure with the retaining pin (118) and
oneo-ring/retainingclip(119*).
3. Install the u-cup packing (105*) and throat
bearing (106*) in the throat packing housing
(103). The lips of the u-cup must face down into
the housing, and the lip of the bearing must face
up. Install the o-ring (104*) on the outside of the
housing.
4. Lubricate and install the throat packing housing
(103) in the top of the cylinder (101).
5. Lubricate and slide the displacement rod (117)
up through the cylinder (101) so it protrudes from
the top.
6. Install the o-ring (104*) on the intake valve
housing (107). Place the ball (125) on the seat
of the housing (107), and install the ball stop pin
(126) in the top holes of the housing.
7. Displacement Pump Models 24G748, 24G749,
24G750, 24G753, and 26A158: Lubricate and
slide the intake valve housing (107) up into
the cylinder (101) until the bottom holes of the
housingalignwiththeholesinthecylinder.
Secure using the retaining pin (118) and two
o-rings/retaining clips (119*).
Displacement Pump Models 24G752 and
24G751: Lubricate and slide the intake valve
housing (107) up into the cylinder (101). Install
the gasket (102*), adapter (129), and clamp
(123).
14 3A0733P
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Parts
Parts
Complete Pump Models
24E836, 24E837, 24E838
24E839, 24E840, 24F942
24G739, 24G740, and 25A936
1
Apply PTFE tape to th eads.
2
Hand tighten only.
3
Apply sanita y lub icant to ease
assembly.
4
Apply medium-st ength (blue)
th ead locke .
5
Apply an app op iate
medium-st ength th ead locke
on the lift ing (14) and nut
(13) eve y time it is installed to
p event it f om coming loose
du ing ope ation. To que to
30-36 ft-lb (41–49 N-m). Do not
ove tighten.
20 11 14
13
12
6
8
7
4
5
2
3
18
20
19
1
ti16015a
21c
10
23
22
1
2
5
3
21b 3
8
21b 3
4
21a
3
5
3A0733P 15
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Kits
Complete Pump Models 24E836, 24E837, 24E838, 24E839, 24E840, 24F942,
24G739, 24G740, and 25A936
Ref. Part Description Qty.
1 24G785 MOTOR, Sani orce; 3.5 in;
see manual 3A1211 1
2DISPLACEMENT PUMP 1
24G747 Used on Pump Model
24G739; see page 18
24G748 Used on Pump Model
24G740; see page 20
24G746 Used on Pump Model
24E836; see page 18
24G751 Used on Pump Model
24E837; see page 22
24G752 Used on Pump Model
24E838; see page 22
24G753 Used on Pump Model
24E839; see page 20
24G749 Used on Pump Model
24E840; see page 20
24G750 Used on Pump Model
24 942; see page 20
26A158 Used on Pump Model
25A936; see page 20
3 16A938 COUPLER 1
4 16A947 TIE ROD, 7 in. (178 mm)
between shoulders 3
5102216 NUT, lock, 5/8-11, sst 3
616G464 SHIELD, upper; includes
grommets (Ref. 21) 1
716G465 SHIELD, lower; includes
fasteners (Ref. 8) and
grommets (Ref. 21)
1
8 118134 SCREW, cap; M8 x 1.25, sst 4
Ref. Part Description Qty.
10 24G862 ITTING, air inlet, 1/2 npt,
includes Ref. 23 1
11 16C946 ITTING, 3/4 npt 1
12 165053 O-RING, PT E 1
13 16C306 NUT, hand 1
14
‡
16C009 RING, lift 1
15
▲
280574 LABEL, warning, not shown 1
16
‡
102218 CLAMP, toggle, fluid outlet;
not shown 1
17
‡
166130
680454
GASKET, fluid outlet; not
shown
Buna-N, used on pump
models 24E836, 24E838,
24E840, and 24 942
PT E, used on pump models
24E837 and 24E839
1
18
‡
512914 MU LER;
see Kits
1
19
‡
—HOSE, exhaust;
see Kits 1
20
‡
101818 CLAMP, hose; see Kits 2
21 —GROMMET; see Kits 6
22 16G084 ITTING, air inlet, 1/2 npt 1
23 166702O-RING, air inlet, buna-n,
included with Ref. 10 1
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
‡ Used on Models 24 836, 24 837, 24 838, 24 839,
24 840, 24F942, and 25A936 only. These parts are
not used with Models 24G739 and 24G740.
Kits
Muffler Kit 16G390
Ref. Part Description Qty.
18 512914 MU LER, polyethylene 2
Exhaust Assembly Kit 16G389
Ref. Part Description Qty.
18 512914 MU LER, polyethylene 1
19 —HOSE, exhaust, 6 ft. 1
20 101818 CLAMP, hose 2
Grommet Kit 16G628
Ref. Part Description Qty.
21a* —GROMMET, air motor
piston rod 1
21b —GROMMET, air fitting 2
21c —GROMMET, tie rod 3
* Order Kit 16H925 for qty. 3 of the piston rod grommet.
Shield Faste er Kit 16G432
Ref. Part Description Qty.
8 118134 SCREW, cap, M8 x 1.25,
sst 4
16 3A0733P
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Priming Piston Displacement Pump Models 24G747 and 24G746
Priming Piston Displacement Pump Models 24G747
and 24G746
122
123
*102
*106
103
*105
*104
101
101
117
119*
118
110
120*
109
111
112*
102*
123
107
108
116
107
*115
*113
121
ti16157a
114
(24G747)
(24G746)
(24G747)
(24G746)
1
1
1
1
1
1
1
1
1
1
3
1
2
Bearing lip must face up.
Apply appropriate waterproof,
sanitary lubricant.
Throat v-packing lips must
face DOWN.
23
3A0733P 17
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Priming Piston Displacement Pump Models 24G747 and 24G746
Priming Piston Displacement Pump Models 24G747 and 24G746
Ref. Part Description Qty.
101 902980 CYLINDER, pump 1
102* 166117 GASKET,21/2in.(64mm),
buna-n 2
103 180918 HOUSING, packing 1
104* 166119 O-RING, buna-n 1
105* 180238 V-PACKING, buna-n 1
106* 180919 BEARING, sleeve 1
107 HOUSING, inlet valve 1
16C193 Model 24G747
195213 Model 24G746
108 195214 PISTON, priming 1
109 16C195 ROD, connecting 1
110 103462 BALL, 3/4 in. (19 mm),
stainless steel 1
111 195215 STOP, inlet valve 1
112* 604016 BEARING, priming piston 1
Ref. Part Description Qty.
113* 501095 SPRING, ball check 1
114 604018 POPPET, inlet valve 1
115* 603778 PACKING, inlet valve,
neoprene 2
116 604008 PIN, retaining, priming piston 1
117 902983 ROD, displacement 1
118 169845 PIN, retainer 1
119* 167972 O-RING 1
120* 167971 SEAL, piston, neoprene 1
121 166129 SHIELD, drip; Model 24G746
only 1
122 16A945 PLATE, tie rod 1
123 620223 CLAMP, 2 1/2 in. (64 mm) 2
130 172687 TAG, Instruction, not shown 1
* Parts included in Repair Kit 24G550.
18 3A0733P
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Double ball Displacement Pump Models 24G748, 24G749, 24G753, 24G750, and 26A158
Double ball Displacement Pump Models 24G748,
24G749, 24G753, 24G750, and 26A158
24G748,
24G749,
24G750
24G753,
26A158
FFlange for Ram Mounting
1
Apply appropriate waterproof, anitary lubricant.
2
Throat v-packing/u-cup lip mu t face DOWN.
3
Pi ton u-cup lip mu t face UP.
4
Bearing lip mu t face UP.
5
Spacer lip mu t face DOWN.
3A0733P 19
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Double ball Displacement Pump Models 24G748, 24G749, 24G753, 24G750, and 26A158
Double-Ball Displacement Pump
Models 24G748, 24G749, and
24G7 0
Ref Part Description Qty
101 CYLINDER, pump 1
101a
16G481 Model 24G748
101b
207551 Model 24G749
101b
16G482 Model 24G750
102* 166117 GASKET, 2.5 in. (65
mm), buna-n 1
103 180918 HOUSING, packing 1
104* 166119 PACKING, o-ring;
buna-n 2
105* 180238 V-PACKING, buna-n 1
106* 180919 BEARING, sleeve 1
107 167970 HOUSING, inlet valve 1
110 103462 BALL, 3/4 in. (19 mm ),
stainless steel 1
117 ROD, displacement 1
207552 Models 24G748, and
24G749
16 986 Model 24G750
118 169845 PIN, retaining, piston
housing 1
119* 167972 O-RING 3
120* 167971 SEAL, piston,
neoprene 1
121 166129 SHIELD, drip; Models
24G749 and 24G750
only
1
122 16A945 PLATE, tie rod 1
123 620223 CLAMP, 2.5 in. (64
mm) 1
124 169846 HOUSING, piston 1
125 103869 BALL, bearing, 1 1/4
in. (32 mm), stainless
steel
1
126 169626 PIN, ball stop; straight,
headless 1
127 167968 PIN, retaining, intake
valve 1
130 172687 TAG, instruction, not
shown 1
* Parts included in Repair Kit 24G546 .
Double ball Displacement Pump
Models 24G7 3 and 26A1 8
Ref Part Description Qty
101 CYLINDER, pump 1
101b
207551 Model 24G753
101b
16G482 Model 26A158
102* 502598 GASKET, 2.5 in. (65
mm) dia.; PT E 1
103 180918 HOUSING, packing 1
104* 164846 PACKING, o-ring;
PT E 2
105* 605753 U-CUP, PT E 1
106* 605752 BEARING, sleeve;
PT E 1
107 167970 HOUSING, inlet valve 1
110 103462 BALL, 3/4 in. (19 mm ),
stainless steel 1
117 ROD, displacement 1
207552 Model 24G753
16 986 Model 26A158
118 17 349 PIN, retaining, piston
housing 1
119* 551008 RETAINING RING, sst 3
120* 605756 SPACER, PT E 1
121 166129 SHIELD, drip, Model
24G753 only 1
122 16A945 PLATE, tie rod 1
123 620223 CLAMP, 2.5 in. (64
mm) 1
124 605837 HOUSING, piston 1
125 103869 BALL, bearing, 1 1/4
in. (32 mm), stainless
steel
1
126 169626 PIN, ball stop; straight,
headless 1
127 625916 PIN, retaining, intake
valve 1
128* 605754 U-CUP, piston, PT E 1
130 172687 TAG, instruction, not
shown 1
* Parts included in Repair Kit 24G547.
20 3A0733P
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