Graco G3 Max Series User manual

332305G
EN
Instructions
G3 Max Automatic
Lubrication Pump
For dispensing of NLGI Grades #000 to #2 greases and oil with at least 40cSt. For
Professional Use Only.
Not approved for use in explosive atmospheres or hazardous locations.
Part Nos., page 3
5100 psi (35.1 MPa, 351.6 bar) Pump Output Pressure
5000 psi (34.4 MPa, 344.7 bar) Maximum Working Pressure - Auto-Fill Shut Off
Important Safety Instructions
Read all warnings and instructions in this
manual. Save all instructions.
Conforms to ANSI/UL 73
Certified to CAN/CSA
Std. 22.2 No 68-09
3132066

2332305G
Contents
Part / Model Numbers . . . . . . . . . . . . . . . . . . . . . . . 3
2 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
8 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . 4
16 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Understanding the Model Number . . . . . . . . . . . 5
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Component Identification . . . . . . . . . . . . . . . . . . 9
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . 10
Typical Installation -
With Remote Fill Manifold . . . . . . . . . . . . . . 11
Optional Installation -
Without Remote Fill Manifold . . . . . . . . . . . 12
System Configuration and Wiring . . . . . . . . . . . 13
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Connecting to Auxiliary Fittings . . . . . . . . . . . . . 21
Setting Pump Outlet Volume . . . . . . . . . . . . . . . 22
Loading Grease . . . . . . . . . . . . . . . . . . . . . . . . 22
Auto-Fill Shut Off . . . . . . . . . . . . . . . . . . . . . . . . 24
Filling Oil Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Quick Setup Guide . . . . . . . . . . . . . . . . . . . . . . . . 28
Max Model Setup . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Control Panel Overview . . . . . . . . . . . . . . . . . . 29
Programming the Max Model . . . . . . . . . . . . . . 30
Checking the Firmware Version . . . . . . . . . . . . 30
PUMP OFF / REST Setup . . . . . . . . . . . . . . . . 35
DMS™Models Only . . . . . . . . . . . . . . . . . . . . . 38
Storing Pump Program Settings
to the Flash Drive . . . . . . . . . . . . . . . . . . . . 38
Uploading Pump Program Settings
to the Pump . . . . . . . . . . . . . . . . . . . . . . . . 39
Operation / Data Log . . . . . . . . . . . . . . . . . . . . . . . 40
System Event Log . . . . . . . . . . . . . . . . . . . . . . . 40
Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Functional Summary . . . . . . . . . . . . . . . . . . . . . 43
Technical Summary . . . . . . . . . . . . . . . . . . . . . . 45
Advanced Programming . . . . . . . . . . . . . . . . . . . . 46
Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Time Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Alarms: Firmware Versions 6.01 and Below . . . . 58
Fault / Warning Scenarios . . . . . . . . . . . . . . . . . 58
Alarms: Firmware Versions 6.02 and Above . . . . 63
Fault / Warning Scenarios . . . . . . . . . . . . . . . . . 63
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Parts - 2 Liter Models . . . . . . . . . . . . . . . . . . . . . . . 72
Parts - 4 Liter and Larger Models . . . . . . . . . . . . . 73
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Mounting Pattern . . . . . . . . . . . . . . . . . . . . . . . . 79
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 80
Graco Information . . . . . . . . . . . . . . . . . . . . . . . 80

Part / Model Numbers
332305G 3
Part / Model Numbers
The Part Number is a six-digit unique number that is only used to order the G3 Pump. Directly related to this six digit
Part Number is the configured Graco Model Number. This configured number identifies the distinct features of a spe-
cific G3 Pump. To help you understand each component that makes up the Model Number see Understanding Your
Model Number, page 5. The tables below shows the relationship between each Part Number and its related Model
Number.
2 Liter Models 4 Liter Models
Part Model Numbers
96G017 G3-G-24MX-2L0L00-10CV00R0
96G018 G3-G-24MX-2LFL00-10CV00R0
96G019 G3-G-ACMX-2L0L00-1D0V0000
96G020 G3-G-ACMX-2LFL00-1D0V0000
96G021 G3-G-12MX-2L0L00-1DMVA2R3
96G023 G3-G-24MX-2L0L00-1DMVA2R3
96G024 G3-G-24MX-2LFL00-1DMVA2R3
96G025 G3-G-ACMX-2L0L00-1DMVA2R3
96G026 G3-G-ACMX-2LFL00-1DMVA2R3
96G030 G3-G-12MX-2L0L00-10C00000
96G031 G3-G-24MX-2L0L00-10C000R0
96G032 G3-G-ACMX-2L0L00-1D000000
96G035 G3-G-12MX-2L0L05-10CV0000
96G036 G3-G-24MX-2L0L05-10CV0000
96G037 G3-G-ACMX-2L0L00-1D00A000
96G098 G3-G-12MX-2L0L00-UDMVA1R2
96G107 G3-A-24MX-2L0L00-1DMVA2R3
96G110 G3-G-24MX-2L0L00-UDMVA1R2
96G115 G3-G-24MX-2LFL00-UDMVA1R2
96G122 G3-A-ACMX-2L0L00-1DMVA2R3
96G125 G3-G-ACMX-2L0L00-UDMVA1R2
96G132 G3-G-ACMX-2LFL00-UDMVA1R2
96G174 G3-A-ACMX-2L0L00-UDMVA1R2
96G178 G3-G-24MX-2L0L00-0D00A100
96G190 G3-A-24MX-2L0L00-UDMVA1R2
96G206 G3-G-24MX-24L0L07-0D00A000
Part Model Numbers
96G088 G3-G-24MX-4L0L00-10CV00R0
96G090 G3-G-24MX-4LFL00-10CV00R0
96G092 G3-G-ACMX-4L0L00-1D0V0000
96G094 G3-G-ACMX-4LFL00-1D0V0000
96G096 G3-G-12MX-4L0L00-1DMVA2R3
96G099 G3-G-12MX-4L0L00-UDMVA1R2
96G103 G3-G-24MX-4L0L00-1DMVA2R3
96G108 G3-A-24MX-4L0L00-1DMVA2R3
96G111 G3-G-24MX-4L0L00-UDMVA1R2
96G113 G3-G-24MX-4LFL00-1DMVA2R3
96G116 G3-G-24MX-4LFL00-UDMVA1R2
96G118 G3-G-ACMX-4L0L00-1DMVA2R3
96G123 G3-A-ACMX-4L0L00-1DMVA2R3
96G126 G3-G-ACMX-4L0L00-UDMVA1R2
96G128 G3-G-ACMX-4LFL00-1DMVA2R3
96G133 G3-G-ACMX-4LFL00-UDMVA1R2
96G141 G3-G-12MX-4L0L00-10C00000
96G143 G3-G-24MX-4L0L00-10C00000
96G145 G3-G-ACMX-4L0L00-1D000000
96G151 G3-G-12MX-4L0L05-10CV0000
96G153 G3-G-12MX-4L0L05-U0CV0100
96G155 G3-G-24MX-4L0L05-10CV0000
96G157 G3-G-24MX-4L0L05-U0CV0100
96G159 G3-G-12MX-4L0L05-00C0010M
96G160 G3-G-24MX-4L0L05-00C0010M
96G161 G3-G-12MX-4L0L05-U0C0010M
96G162 G3-G-24MX-4L0L05-U0C0010M
96G175 G3-A-ACMX-4L0L00-UDMVA1R2
96G181 G3-G-24MX-4L0L03-00C00100
96G183 G3-G-ACMX-4L0L00-1D00A000
96G188 G3-A-24MX-4L0L05-U0C0010M
96G212 G3-G-24MX-4LAL05-10CV0000
96G218 G3-G-12MX-4LFL00-10MVA2R3

Part / Model Numbers
4332305G
8 Liter Models 12 Liter Models
16 Liter Models
Part Model Numbers
96G089 G3-G-24MX-8L0L00-10CV00R0
96G093 G3-G-ACMX-8L0L00-1D0V0000
96G097 G3-G-12MX-8L0L00-1DMVA2R3
96G100 G3-G-12MX-8L0L00-UDMVA1R2
96G104 G3-G-24MX-8L0L00-1DMVA2R3
96G109 G3-A-24MX-8L0L00-1DMVA2R3
96G112 G3-G-24MX-8L0L00-UDMVA1R2
96G119 G3-G-ACMX-8L0L00-1DMVA2R3
96G124 G3-A-ACMX-8L0L00-1DMVA2R3
96G127 G3-G-ACMX-8L0L00-UDMVA1R2
96G142 G3-G-12MX-8L0L00-10C00000
96G144 G3-G-24MX-8L0L00-10C00000
96G146 G3-G-ACMX-8L0L00-1D000000
96G152 G3-G-12MX-8L0L05-10CV0000
96G154 G3-G-12MX-8L0L05-U0CV0100
96G156 G3-G-24MX-8L0L05-10CV0000
96G158 G3-G-24MX-8L0L05-U0CV0100
96G176 G3-A-ACMX-8L0L00-UDMVA1R2
96G177 G3-G-24MX-8L0L05-00C0010M
96G186 G3-A-12MX-8L0L05-U0C0010M
96G216 G3-G-24MX-8L0L08-10CV0000
96G191 G3-G-24MX-8L0L05-10CV02M3
96G195 G3-A-24MX-8L0L05-U0C0010M
96G197 G3-G-ACMX-8LFL00-1DMVA2R3
96G209 G3-G-ACMX-8LAL00-1DV00000
96G215 G3-G-24MX-8LAL05-10CV0000
96G216 G3-G-24MX-8L0L08-10CV00000
Part Model Numbers
96G105 G3-G-24MX-120L00-1DMVA2R3
96G120 G3-G-ACMX-120L00-1DMVA2R3
96G164 G3-G-24MX-120L05-10CV00000
96G165 G3-G-24MX-120L05-U0CV0100
Part Model Numbers
96G106 G3-G-24MX-160L00-1DMVA2R3
96G121 G3-G-ACMX-160L00-1DMVA2R3
96G166 G3-G-ACMX-160L00-1D0V0000
96G168 G3-G-24MX-160L05-10CV0000
96G169 G3-G-24MX-160L05-U0CV0100
96G185 G3-G-24MX-160L05-U0C0010M
96G201 G3-A-ACMX-160L00-UDMVA1R2
96G219 G3-G-24MX-160L08-10CV0000

Part / Model Numbers
332305G 5
Understanding the Model Number
Use the Code Sample provided below to identify each component’s location in the Model Number. The options for
each component that make up the code are provided on the lists below.
NOTE: Some pump configurations are not available. Contact Graco Customer Service or your local Graco distributor
for assistance.
G3 - G = Identifies pump as being a G3; G = Grease
G3 - A = Identifies pump as being a G3; A = Oil
Code aa: Power Source
• 12 = 12 Volts DC
• 24 = 24 Volts DC
• AC = 100 - 240 Volts AC
Code bb: Operation Control
• MX = Max (Cycle) Control
Code cc: Reservoir Capacity (Liters)
• 2L = 2 Liters
• 4L = 4 Liters
• 8L = 8 Liters
• 12 = 12 Liters
• 16 = 16 Liters
Code d: Follower Plate Installed
• F = Follower Plate Installed
• 0 = No Follower Plate
• A = Auto-Fill Shut Off
Code e: Low Level Option
• L = Low Level with Controller
• 0 = No Low Level monitoring
Code ff: Options
• 00 = No Options
• 03 = Powered Alarm Contact
• 05 = 5 Pin CPC power cable
•07=NoPowerCord
• 08 = Normally open vent valve with alarm,
manual run, and low level in CPC
Code g, h, i, j, k, m, n, p
NOTE: Codes g - p relate to a specific location on the
G3 pump. See FIG. 1 for these locations.
•C=CPC
•D=DIN
• 1, 2, 3 = Sensor Number
• R = Remote Manual Run
• M = Machine Count
• A = Alarm Output
•V=VentValve
• 0 = Not populated
•U=USBPort
G3 -G- MX
Code Sample: a a b b - c c d e f f - g h i j k m n p
FIG. 1
k
m
n
p
h
j
i
g
DMS™Model

Warnings
6332305G
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause
electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
or installing equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and reg-
ulations.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine man-
ufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and cre-
ate safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.

Warnings
332305G 7
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgi-
cal treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking,
or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
PRESSURIZED EQUIPMENT HAZARD
Over-pressurization can result in equipment rupture and serious injury.
• A pressure relief valve is required at each pump outlet.
• Follow Pressure Relief Procedure in this manual before servicing.
PLASTIC PARTS CLEANING SOLVENT HAZARD
Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or
property damage.
• Use only compatible water-based solvents to clean plastic structural or pressure-containing parts.
• See Technical Data in this and all other equipment instruction manuals. Read fluid and solvent
manufacturer’s SDSs and recommendations.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equip-
ment, follow the Pressure Relief Procedure and disconnect all power sources.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, includ-
ing eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes
but is not limited to:
• Protective eye wear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufac-
turer
WARNING

Installation
8332305G
Installation
Unpacking
The pump module was carefully packaged for shipment
by Graco. When the package arrives, perform the follow-
ing procedure to unpack the units:
1. Inspect the shipping box carefully for shipping
damage. Contact the carrier promptly if damage is
discovered.
2. Unseal the box and inspect the contents carefully.
There should not be any damaged parts.
3. Compare the packing slip against all items included
in the box. Any shortages or other inspection
problems should be reported immediately.
Choosing an Installation Loca-
tion
• Select a location that will adequately support
the weight of the G3 Pump and lubricant, as
well as all plumbing and electrical connections.
• Refer to the mounting hole layouts provided in
the Mounting Pattern section of this manual,
page 79. No other installation configuration
should be used.
• Use designated mounting holes and provided
configurations only.
• Always mount the G3 oil models upright.
• If the G3 grease model is going to be operated
in a tilted or inverted position for any period of
time, you must use a model that includes a fol-
lower plate, otherwise the G3 must be mounted
upright. Refer to your model number to confirm
if a follower plate was installed on your pump.
See page 5, Understanding the Model Number
to identify this character in your model number.
• Use the three fasteners (included) to secure the
G3 to the mounting surface.
• Some installations may require an additional
reservoir support bracket. See Table below for
bracket information
NOTICE
Observe precautions for handling electrostatic sensi-
tive devices. Touch ground before handling pump.
AUTOMATIC SYSTEM ACTIVATION HAZARD
If the system is equipped with has an automatic timer
(user supplied) that activates the pump lubrication
system when power is connected or when exiting the
programming function, unexpected activation of the
system could result in serious injury, including skin
injection and amputation.
Before you install or remove the lubrication pump
from the system, disconnect and isolate all power
supplies and relieve all pressure.
Part No Description
571159 Reservoir bracket and strap
125910 L-Bracket for pump
127665 USP to G-Series mounting bracket

Installation
332305G 9
Component Identification
Key:
AReservoir
B Pump Element (1 included. Can accommodate 3 total)
C Pressure Relief Valve (Not shown. Not included / required for
each outlet - Available from Graco. See Parts, page 75.)
D Zerk Inlet Fill Fitting (1 included / grease models only)
E Pump Outlet Plug (2 included)
F Volume Control Spacers (2 included. More spacers = less
output volume per stroke) (also see FIG. 20, page 22)
G Fuse (DC models only - Not included, not shown. Available
from Graco. See Parts, page 76.)
H Control Panel
I Power / Sensor Panel (both sides; only one side shown)
J Part Number / Model Number example only shown, (see
pages 5, Understanding the Model Number, for details)
K Power Cord (not shown)
L Follower Plate (grease models only / not available on all
grease models)
M Vent Hole for Follower Plate (grease models only / not
available on all grease models)
N Fill cap (oil models only)
PUSBPort(DMS
™Models only)
R Auto-Fill Shut Off
FIG. 2:
A
D
H
I
B
E
F
J
G3-G-24NC-2L0A00-L0C00000
Grease Models with Follower
Plate
L
M
96GXXX
Oil Models
N
Grease Models
DMSTM Models
P
R
Auto-Fill Shut Off Models

Installation
10 332305G
Typical Installation
Series Progressive Divider Valve Installations
Injector Installations
A Connected to fused power source
B Pressure relief valve (Not included/required for each outlet
- user supplied. See Parts, page 75)
C - Cycle indicator sensor cable (Divider Installations)
- Pressure switch cable (Injector Installations)
D - Series progressive divider valves (Divider Installations)
- Injectors (Injector Installations)
E To lube points
F - Proximity Switch (Divider Installations)
- Pressure switch (Injector Installations)
G Vent valve (Not included / available from Graco. See
Parts, beginning on page 74.)
H Return to reservoir
FIG. 3
FIG. 4
A
B
C
D
E
F
A
B
D
E
C
F
H
G

Installation
332305G 11
Typical Installation - With Remote Fill Manifold
The installation shown is only a guide for selecting and installing system components. Contact your Graco distributor
for assistance in planning a system to suit your needs.
Key:
AG3Pump
B Auto-Fill Shut Off Valve
C Auto-Fill Inlet
D G3 Reservoir
E Remote Fill Reservoir
F Remote Fill Pump
G Supply Hose (user supplied)
H Air Supply to Refill Pump
J Supply Hose (user supplied)
K Pressure Relief Valve
L Drain Hose
M Fill Coupler/Inlet (quick disconnect)
N Fill Manifold
P Fill Manifold Outlet
Q Fill Manifold Vent Port
R Pressure Gauge
S Pressure Regulator and Gauge
T Pressure Relief Knob
To relieve the stall pressure in the fill line a fill manifold
(N) must be installed in the system.
FIG. 5
E
D
C
F
P
N
K
HJ
M
L
A
R
Q
B
S
T

Installation
12 332305G
Optional Installation - Without Remote Fill Manifold
The installation shown is only a guide for selecting and installing system components. Contact your Graco distributor
for assistance in planning a system to suit your needs.
NOTE: The remote filling station pump stalls (dead-heads) when the reservoir is full. If the pump does not stall
(dead-head) there is a leak in the system.
Key:
AG3Pump
B Auto-Fill Shut Off Valve
C Auto-Fill Inlet
D G3 Reservoir
E Remote Fill Reservoir
F Remote Fill Pump
HReliefValve
J Supply Hose (user supplied)
LDrainTube
L1 Option - To reservoir
L2 Option - To overflow container
S Pressure Regulator and Gauge
U Pressure Relief Valve
V Quick Disconnect
W Overflow Container
Y Supply Hose Pressure Relief Valve
To relieve the stall pressure in the fill line a ball valve
(Y) must be installed in the system.
FIG. 6
E
F
J
S
B
C
D
A
L1
HU
V
L
L2
W
Y

Installation
332305G 13
System Configuration and Wiring
Grounding
If the product is permanently connected:
• it must be installed by a qualified electrician or ser-
viceman.
• it must be connected to a grounded, permanent wir-
ing system.
If an attachment plug is required in the end use
application:
• it must be rated for the product electrical specifica-
tions.
• it must be an approved, 3-wire grounding type
attachment plug.
• it must be plugged into an outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
• when repair or replacement of the power cord or
plug is required, do not connect the grounding wire
to either flat blade terminal.
Fuses
Fuse Kits are available from Graco. The following Table
identifies the correct fuse to use for your input voltage
and the corresponding Graco Kit number.
Recommendations for Using Pump in
Harsh Environments
• Use pump with CPC style power cable.
• If using a DIN style power or alarm harness with a
right angle mating connector, make sure the con-
nector does not exit the unit in the UP direction.
• Use a corrosion preventative electrical grease on all
contacts.
The equipment must be grounded to reduce the risk
of static sparking and electric shock. Electric or static
sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock.
Grounding provides an escape wire for the electric
current.
Improper installation of the grounding conductor may
result in a risk of electric shock. This product must be
installed by a qualified electrician in compliance with
all state and local codes and regulations.
NOTICE
Fuses (user supplied) are required on all DC mod-
els. To avoid equipment damage:
• Never operate G3 Pump DC models without a
fuse installed.
• A fuse of the correct voltage must be installed in
line with the power entry to the system.
Input Voltage Fuse Value Graco Kit No.
12 VDC 7.5 A 571039
24 VDC 4 A 571040

Installation
14 332305G
Alarm Output and Remote Illumination Response
The following tables include graphical representations of the connector as it appears on the unit, a pin-out associated
with the connector and a typical installation wiring diagram. An internal representative wiring diagram is included
where it is deemed useful.
Wire colors provided on these pages only refer to the power cable provided by Graco with this product.
Outputs (“08” option) (via 5 wire CPC)
Alarm Output
(via DIN alarm relay
connector)
Standard Remote
Illumination
(via 5 wire CPC power
cable)
Tri-Color Remote
Illumination
(via M12 Connector)
Unit in OFF Mode Deactivated (off) Off Off
Unit in ON Mode Deactivated (off) On Green
Warning Condition Deactivated (off) Toggles On and Off once
per second Yellow
Low Level Indication (A9
OFF)
See Warning or Fault Con-
dition
Toggles On and Off once
per second
See Warning or Fault Con-
dition
Fault Condition
(Advanced Programming
A7 OFF)
Toggles On and Off once
per second
Toggles On and Off once
per second Red
Fault Condition (Advanced
Programming A7 ON) Activated (on) Toggles On and Off once
per second Red
Pin 4
Alarm
Pin 7
Low Level
Low Level Warning
FIRMWARE 6.02 and above
(A7 OFF, A9 ON)
Off Toggles On and Off once
per second
Low Level Warning
(A7 OFF, A9 OFF) Off Activated (On)
Low Level Fault
(A7 OFF, A9 OFF)
Toggles On and Off once
per second Activated (On)
Low Level Fault
(A7 ON, A9 OFF) Activated (On) Activated (On)

Installation
332305G 15
Alarm Relay Response
Wiring and Installation Diagrams
The following Table identifies the wiring and installation diagrams provided in this manual.
Output Tied to Common
No Faults or
Warnings
Fault
(Advanced
Programming A7
OFF)
Fault
(Advanced
Programming
Setting A7 ON)
N.O.
N.C.
N.O.
N.C.
1 second
N.O.
N.C.
Diagram Symbol Page #
Power DIN AC 16
Power DIN DC 16
Power CPC DC 17
Inputs (M12) 18
Vent Valve Outputs 19
Alarm Outputs 19
Illuminated Manual Run Input Kits: 571030, 571031,
571032, 571033

Installation
16 332305G
Power DIN AC - 15 foot: Part No.
16U790
Pin and Related Wire Color (FIG. 7)
Power DIN DC - 15 foot
Pin and Related Wire Color (FIG. 8)
Pin Pin Name Color
1 Line Black
2 Neutral White
3 Not Used Not Used
4
Ground Green
FIG. 7
Pin Pin Name Color
1-VDC Black
2+VDC White
3Not Used Not Used
4
Not Used Green
FIG. 8

Installation
332305G 17
Power CPC DC -15 foot
Pin and Related Wire Color (FIG. 9)
Power CPC DC - 5 Wire
Part No.: 127780: 15 ft (4.5 m)
Part No.: 127781: 20 ft (6.1 m)
Part No.: 127782: 30 ft (9.1 m)
An Illuminated Remote Run Button Kit: 571030, 571031
for starting a manual run cycle if used in conjunction
with a 5-wire CPC cable, is available from Graco. Con-
tact your local Graco distributor or Graco Customer Ser-
vice for additional information about these kits.
Pin and Related Wire Color (FIG. 10)
Pin Pin Name Color
1 Not Used Not Used
2-VDC Black
3+VDC White
4 Not Used Not Used
5 Not Used Not Used
6 Not Used Not Used
7 Not Used Green
FIG. 9
Pin Pin Name Color
1Not Used Not Used
2-VDC Black
3+VDC Red
4LIGHT White
5Manual Run
Switch Orange
6 Not Used Not Used
7 Not Used Green
FIG. 10

Installation
18 332305G
Pin and Related Wire Color (FIG. 11)
Wiring for “08” Option Inputs (M12)
See Technical Data, page 77 for ratings.
CPC Pin Pin Name Wire Color
1 Not Used Not Used
2 -VDC/Com Black
3+VDC Red
4 Alarm White
5 Manual Orange
6 Not Used Not Used
7 Low Level Warning Green
FIG. 11
FIG. 12
1 SW +
2 Not Used
3 SW -
4 Signal
(3)
(4)
(1)
(2)
Sink (NPN) 2 or 3 wire
1
2
3
4
Source (PNP) 2 or 3 wire
1
2
3
4
Dry Contacts
1
2
3
4
ExampleWiring Diagram
Pin-outConnector on Housing

Installation
332305G 19
Vent Valve Outputs
See Technical Data, page 77 for ratings.
Alarm Outputs
DC example shown. See Technical Data,
page 77 for ratings.
1
FIG. 13
FIG. 14
1.

Installation
20 332305G
Part No. 124333: Cable Pin Out (M12)
Wire Colors (FIG. 15)
Part No. 124595: 5 Pin Eurofast Field
Wireable Connector
Part No. 124300: Field Wireable Pin Out
(M12)
Wire Colors (FIG. 17)
Part No. 124594: 4 Pin Eurofast Field
Wireable Connector
Item No. Color
1Brown
2White
3Blue
4Black
FIG. 15
FIG. 16
Item No. Color
1Brown
2White
3Blue
4Black
FIG. 17
FIG. 18