Graco HFR Manual instruction

313997A
ENG
Setup - Operation
HFR™
Hydraulic, Plural-Component, Fixed-Ratio Proportioner.
For pouring and dispensing sealants and adhesives and polyurethane foam.
For professional use only. Not for use in explosive atmospheres.
See page 4 for model information and maximum
working pressure.
Patent Pending
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
24C352_313998_7e

2313997A
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Product Configurator . . . . . . . . . . . . . . . . . . . . . . . 5
Whip Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Hydraulic Power Pack Accessories . . . . . . . . . . . 9
Applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
B (Blue) Applicator Orifice . . . . . . . . . . . . . . . . . 10
Iso A (Red) Applicator Orifice . . . . . . . . . . . . . . 11
AC Power Pack with S-Head/L-Head Hoses,
Optional Boo om . . . . . . . . . . . . . . . . . . . . 12
Dispense Valve Interface Kit . . . . . . . . . . . . . . 12
B (Blue) Flow Meters . . . . . . . . . . . . . . . . . . . . 12
A (Red) Flow Meters . . . . . . . . . . . . . . . . . . . . 12
Pump Feed Kits . . . . . . . . . . . . . . . . . . . . . . . . . 13
B (Blue) and A (Red) Feed Tanks . . . . . . . . . . 14
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Important Two-Component Material Information 17
Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . 17
Material Self-ignition . . . . . . . . . . . . . . . . . . . . . 17
Keep Components A (Red) and
B (Blue) Separate . . . . . . . . . . . . . . . . . . . . 17
Moisture Sensitivity of Isocyanates . . . . . . . . . . 18
Foam Resins with 245 fa Blowing Agents . . . . . 18
Changing Materials . . . . . . . . . . . . . . . . . . . . . . 18
A (Red) and B (Blue) Components . . . . . . . . . . . . 18
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . 19
Component Identification . . . . . . . . . . . . . . . . . . . 20
Hydraulic Power Pack . . . . . . . . . . . . . . . . . . . . 23
Motor Control Module (MCM) . . . . . . . . . . . . . . 24
Advanced Display Module (ADM) . . . . . . . . . . . 26
Fluid Control Module (FCM) . . . . . . . . . . . . . . . 29
Temperature Control Module
(Heated HFR Only) . . . . . . . . . . . . . . . . . . . 30
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
EP Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
MD2 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Vacuum De-gas . . . . . . . . . . . . . . . . . . . . . . . . . 38
Vacuum De-gas and Vacuum Auto-Fill . . . . . . . 39
Advanced Display Module (ADM) Operation . . . . 40
Setup Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Run Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
USB Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
USB Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Download Log Files . . . . . . . . . . . . . . . . . . . . . . 56
Log Files, Folder Structure . . . . . . . . . . . . . . . . 57
Transfer System Settings . . . . . . . . . . . . . . . . . . 59
Update Custom Language . . . . . . . . . . . . . . . . . 60
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 66
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Advanced Display Module (ADM) . . . . . . . . . . . 69
Motor Control Module (MCM) . . . . . . . . . . . . . . 70
Fluid Control Module (FCM) . . . . . . . . . . . . . . . 71
Temperature Control Module . . . . . . . . . . . . . . . 72
Fluid Inlet Strainer Screen . . . . . . . . . . . . . . . . . 73
IsoGuard Select™System . . . . . . . . . . . . . . . . . 74
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Common Problems . . . . . . . . . . . . . . . . . . . . . . 75
ADM Error Codes with Description, Cause,
and Solution . . . . . . . . . . . . . . . . . . . . . . . . 78
System Events . . . . . . . . . . . . . . . . . . . . . . . . . . 88
ADM Troubleshooting . . . . . . . . . . . . . . . . . . . . 89
Motor Control Module . . . . . . . . . . . . . . . . . . . . 90
Fluid Control Module . . . . . . . . . . . . . . . . . . . . . 91
Temperature Control Module . . . . . . . . . . . . . . . 92
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Motor Control Module Technical Data . . . . . . . . . 94
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 96
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 96

Related Manuals
313997A 3
Related Manuals
Manuals are available at www.graco.com.
Component manuals in U.S. English:
System Manuals
313998 HFR Repair-Parts
Power Distribution Box Manual
3A0239 Power Distribution Boxes Instruc-
tions-Parts
Pumpline Manuals
3A0019 Z-Series Chemical Pumps Instruc-
tions-Parts
3A0020 HFR Hydraulic Actuator Instruc-
tions-Parts
Feed System Manuals
3A0238 Dispense Head Hydraulic Power
Pack Instructions-Parts
3A0235 Feed Supply Kits
Instructions-Parts
3A0395 Feed Tanks Instructions-Parts
309572 Heated Hose, Instructions-Parts
3A0237 Heated Hoses and Applicator Kits,
Instructions-Parts
Dispense Valve Manuals
313872 EP™Gun
312185 MD2 Valve, Instructions-Parts
312752 S-Head Operation-Parts
312753 L-Head Operation-Parts
309550 Fusion AP Gun
309856 Fusion MP Gun
312666 Fusion CS Gun

Models
4313997A
Models
See Product Configurator on page 5 for detailed prod-
uct configuration information.
* Full load amps with all devices operating at maximum capabilities. Fuse requirements at various flow rates and
mix chamber sizes may be less.
** Values are dependent on installed pump size. Values shown are for largest available pump size.
†210 ft (64 m) maximum heated hose length, including whip hose.
◆Flow rate is independent of frequency 50/60 Hz.
★approved.
‡The maximum fluid working pressure for the base machine without hoses is 3000 psi (20.7 MPa, 207 bar). If
hoses rated at less than 3000 psi are installed, the system maximum fluid working pressure becomes the rating of
the hoses. If 2000 psi hoses were purchased and installed by Graco, the working pressure for the machine is
already setup for the lower 2000 psi (13.8 MPa, 138 bar) working pressure by Graco. If the machine was pur-
chased without hoses and aftermarket hoses rated less than 3000 psi are to be installed, see instruction manual
313998 for the procedure to setup the machine for lower rated hoses. The change to lower working pressure is
made by changing a rotary switch setting in the Motor Control Module. The minimum pressure rating for hoses is
2000 psi. Do not install hoses with a pressure rating lower than 2000 psi.
System
Full Load
Peak Amps
Per Phase*
Voltage
(phase)
System
Watts†
Primary
Heater Watts
(per heater)
Max Flow
Rate◆**
lb/min (kg/min)
Approximate
Output per
Cycle (A+B)**
gal. (liter)
Hydraulic
Pressure
Ratio**
Maximum
Fluid Working
Pressure ‡
psi (MPa, bar)
HFR,
Non-Heated
55 A 230V (1) 12,650
-- 50 (22.7) 0.084
(0.318) 1.9:1 3000 (20.7, 207)
29 A 230V (3) 11,340
55 A ★400V (3) 12,650
HFR,
Heated
116 A 230V (1) 26,680
6,000 50 (22.7) 0.084
(0.318) 1.9:1 3000 (20.7, 207)
73 A 230V (3) 28,600
75 A ★400V (3) 28,600

Product Configurator
313997A 5
Product Configurator
An example of the product configurator would be the following configurator code.
The following part number fields apply for the HFR part numbering configurator fields.
HFR-A------ --
Ref.: 12345 6 78
Configurator Revision Base Voltage B (Blue) Pump A (Red) Pump Primary/Hose Heat B (Blue) Applicator Hose or High Volume/Low Volume Hose Bundle Assembly A (Red) Applicator Hose Hose Bundle Kit
HFR -A-1-6-AM-AM-D- AG -NN-N
Ref.: 12345 6 78
Configurator Revision Base Voltage B (Blue) Pump A (Red) Pump Primary/Hose Heat B (Blue) Applicator Hose or High Volume/Low Volume Hose Bundle Assembly A (Red) Applicator Hose Hose Bundle Kit
Ref. 1 Part Base Unit
1 24C352 HFR Base Unit, Carbon Steel
2 24C353 HFR Base Unit, Stainless Steel
Ref. 2 Part Voltage
1 24C680 230V, 1 phase;
No Heat
2 24C681 230V, 1 phase;
Maximum of Two 6 kW Primary Heater and One
Zone of Hose Heat
3 24C682 230V, 3 phase;
No Heat
4 24C684 230V, 3 phase;
Maximum of Two 6 kW Primary Heaters and Two
Zones of Hose Heat
5 24C686 400V, 3 phase;
No heat
6 24C688 400V, 3 phase;
Maximum of Two 6 kW Primary Heaters and Two
Zones of Hose Heat
Ref. 3 Part B (Blue) Pump †
AA 257886 10 cc Stainless Steel
AB 257887 15 cc Stainless Steel
AC 257888 20 cc Stainless Steel
AD 257889 25 cc Stainless Steel
AE 257890 30 cc Stainless Steel
AF 257891 40 cc Stainless Steel
AG 257892 50 cc Stainless Steel
AH 257893 60 cc Stainless Steel
AJ 257895 80 cc Stainless Steel
AK 257896 100 cc Stainless Steel
AL 257897 120 cc Stainless Steel
AM 257899 160 cc Stainless Steel
Ref. 4 Part A (Red) Pump †
Code, Part, and Description for Ref. 4 are the same as Ref. 3
Ref. 5 Part Primary/Hose Heat
A 24C331 No Heat
B 24C324 A (Red) and B (Blue) Primary Heaters

Product Configurator
6313997A
C 24C325 A (Red) and B (Blue) Primary Heaters, One Zone
of Hose Heat
D 24C327 A (Red) and B (Blue) Primary Heaters, A (Red)
and B (Blue) Hose Heat
E 24C330 A (Red) and B (Blue) Hose Heat
F 24C673 A (Red) and B (Blue) Hose Heat, Stainless Steel
Ref. 6 Part
B (Blue) Applicator Hose or High Volume/
Low Volume Hose Bundle Assembly
NN -- No Hose
AA 24D108 Dual Hose, 2:1, 1/4 x 3/8, 5 ft, Stainless Steel,
3500 psi
AB 24D109 Dual Hose, 2:1, 1/4 x 3/8, 10 ft, Stainless Steel,
3500 psi
AC 24D110 Dual Hose, 2:1, 1/4 x 3/8, 25 ft, Stainless Steel,
3500 psi
AD 24D111 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Stainless Steel,
3500 psi
AE 24D112 Dual Hose, 1:1, 3/8 x 3/8, 5 ft, Stainless Steel,
3500 psi
AF 24D113 Dual Hose, 1:1, 3/8 x 3/8, 10 ft, Stainless Steel,
3500 psi
AG 24D114 Dual Hose, 1:1, 3/8 x 3/8, 25 ft, Stainless Steel,
3500 psi
AH 24D115 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Stainless Steel,
3500 psi
BA 24D116 Dual Hose, 2:1, 1/4 x 3/8, 5 ft, Stainless Steel,
3500 psi
BB 24D117 Dual Hose, 2:1, 1/4 x 3/8, 10 ft, Carbon Steel,
3500 psi
BC 24D118 Dual Hose, 2:1, 1/4 x 3/8, 25 ft, Carbon Steel,
3500 psi
BD 24D119 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,
3500 psi
BE 24D120 Dual Hose, 1:1, 3/8 x 3/8, 5 ft, Carbon Steel,
3500 psi
BF 24D121 Dual Hose, 1:1, 3/8 x 3/8, 10 ft, Carbon Steel,
3500 psi
BG 24D122 Dual Hose, 1:1, 3/8 x 3/8, 25 ft, Carbon Steel,
3500 psi
BH 24D123 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,
3500 psi
CA 24D124 Single Hose, 2:1, 1/4 x 3/8, 5 ft, Stainless Steel,
2000 psi
CB 24D125 Single Hose, 2:1, 1/4 x 3/8, 10 ft, Carbon Steel,
2000 psi
CC 24D126 Single Hose, 2:1, 1/4 x 3/8, 25 ft, Carbon Steel,
2000 psi
CD 24D127 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,
2000 psi
CE 24D128 Single Hose, 1:1, 3/8 x 3/8, 5 ft, Carbon Steel,
3500 psi
CF 24D129 Single Hose, 1:1, 3/8 x 3/8, 10 ft, Carbon Steel,
3500 psi
CG 24D130 Single Hose, 1:1, 3/8 x 3/8, 25 ft, Carbon Steel,
3500 psi
CH 24D131 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,
3500 psi
DA 262126 Heated Hose, 5 ft, 1/4 in., Carbon Steel, 3500 psi
DB 262128 Heated Hose, 10 ft, 1/4 in., Carbon Steel, 3500
psi
DC 262130 Heated Hose, 25 ft, 1/4 in., Carbon Steel, 3500
psi
DD 262132 Heated Hose, 50 ft, 1/4 in., Carbon Steel, 3500
psi
DE 262134 Heated Hose, 5 ft, 1/4 in., Carbon Steel, 3500 psi
DF 262136 Heated Hose, 10 ft, 1/4 in., Carbon Steel, 3500
psi
DG 262138 Heated Hose, 25 ft, 1/4 in., Carbon Steel, 3500
psi
DH 262140 Heated Hose, 50 ft, 1/4 in., Carbon Steel, 3500
psi
DJ 262142 Heated Hose, 5 ft, 1/4 in., Carbon Steel, 3500 psi
DK 262144 Heated Hose, 10 ft, 1/4 in., Carbon Steel, 3500
psi
DL 262146 Heated Hose, 25 ft, 1/4 in., Carbon Steel, 3500
psi
DM 262148 Heated Hose, 50 ft, 1/4 in., Carbon Steel, 3500
psi
EA 262150 Heated Hose, 5 ft, 1/4 in., Stainless Steel, 3500
psi
EB 262152 Heated Hose, 10 ft, 1/4 in., Stainless Steel, 3500
psi
EC 262154 Heated Hose, 25 ft, 1/4 in., Stainless Steel, 3500
psi
ED 262156 Heated Hose, 50 ft, 1/4 in., Stainless Steel, 3500
psi
EE 262158 Heated Hose, 5 ft, 1/4 in., Stainless Steel, 3500
psi
EF 262160 Heated Hose, 10 ft, 1/4 in., Stainless Steel, 3500
psi
EG 262162 Heated Hose, 25 ft, 1/4 in., Stainless Steel, 3500
psi
EH 262164 Heated Hose, 50 ft, 1/4 in., Stainless Steel, 3500
psi
EJ 262166 Heated Hose, 5 ft, 1/4 in., Stainless Steel, 3500
psi
EK 262168 Heated Hose, 10 ft, 1/4 in., Stainless Steel, 3500
psi
EL 262170 Heated Hose, 25 ft, 1/4 in., Stainless Steel, 3500
psi
EM 262172 Heated Hose, 50 ft, 1/4 in., Stainless Steel, 3500
psi
FA 262174 Hose, 5 ft, 1/4 in., Carbon Steel, 3500 psi
FB 262176 Hose, 10 ft, 1/4 in., Carbon Steel, 3500 psi
FC 262178 Hose, 25 ft, 1/4 in., Carbon Steel, 3500 psi
FD 262180 Hose, 50 ft, 1/4 in., Carbon Steel, 3500 psi
FE 262182 Hose, 5 ft, 1/4 in., Carbon Steel, 3500 psi
FF 262184 Hose, 10 ft, 1/4 in., Carbon Steel, 3500 psi

Product Configurator
313997A 7
† Pump size listed is the combined volume dispensed
in one extending stroke and one retracting stroke.
FG 262186 Hose, 25 ft, 1/4 in., Carbon Steel, 3500 psi
FH 262188 Hose, 50 ft, 1/4 in., Carbon Steel, 3500 psi
FJ 262190 Hose, 5 ft, 1/4 in., Carbon Steel, 3500 psi
FK 262192 Hose, 10 ft, 1/4 in., Carbon Steel, 3500 psi
FL 262194 Hose, 25 ft, 1/4 in., Carbon Steel, 3500 psi
FM 262196 Hose, 50 ft, 1/4 in., Carbon Steel, 3500 psi
GA 262237 Hose, 5 ft, 1/4 in., Stainless Steel, 3500 psi
GB 262239 Hose, 10 ft, 1/4 in., Stainless Steel, 3500 psi
GC 262241 Hose, 25 ft, 1/4 in., Stainless Steel, 3500 psi
GD 262243 Hose, 50 ft, 1/4 in., Stainless Steel, 3500 psi
GE 262245 Hose, 5 ft, 1/4 in., Stainless Steel, 3500 psi
GF 262247 Hose, 10 ft, 1/4 in., Stainless Steel, 3500 psi
GG 262249 Hose, 25 ft, 1/4 in., Stainless Steel, 3500 psi
GH 262251 Hose, 50 ft, 1/4 in., Stainless Steel, 3500 psi
GJ 262253 Hose, 5 ft, 1/4 in., Stainless Steel, 3500 psi
GK 262255 Hose, 10 ft, 1/4 in., Stainless Steel, 3500 psi
GL 262257 Hose, 25 ft, 1/4 in., Stainless Steel, 3500 psi
GM 262259 Hose, 50 ft, 1/4 in., Stainless Steel, 3500 psi
Ref. 7 Part A (Red) Applicator Hose
Code, Part, and Description for Ref. 7 are the same as Ref. 6
Ref. 8 Part Hose Bundle Kit
N -- Not Applicable
A24D364 Double Heated Hose Bundle, 5 ft
B24D365 Double Heated Hose Bundle, 10 ft
C24D366 Double Heated Hose Bundle, 25 ft
D24D367 Double Heated Hose Bundle, 50 ft
E24D368 Single Heated Hose Bundle, 5 ft
F24D369 Single Heated Hose Bundle, 10 ft
G24D370 Single Heated Hose Bundle, 25 ft
H24D371 Single Heated Hose Bundle, 50 ft
J24D372 Unheated Hose Bundle, 5 ft
K24D373 Unheated Hose Bundle, 10 ft
L24D374 Unheated Hose Bundle, 25 ft
M24D375 Unheated Hose Bundle, 50 ft

Product Configurator
8313997A
Whip Hoses
Bundled
B (Blue) Individual
A (Red) Individual
Kits to Bundle B (Blue) and A (Red)
Individual Hoses
Part Description
24D193 Dual Zone Whip Hose, 5 ft, 1/4 in., Stainless
Steel
24D194 Dual Zone Whip Hose, 10 ft, 1/4 in., Stainless
Steel
24D195 Dual Zone Whip Hose, 5 ft, 1/4 in., Carbon Steel
24D196 Dual Zone Whip Hose, 10 ft, 1/4 in., Carbon Steel
24D750 Dual Zone Whip Hose, 5 ft, 3/8 in., Stainless
Steel
24D751 Dual Zone Whip Hose, 10 ft, 3/8 in., Stainless
Steel
24D752 Dual Zone Whip Hose, 5 ft, 3/8 in., Carbon Steel
24D753 Dual Zone Whip Hose, 10 ft, 3/8 in., Carbon Steel
24D192 Single Zone Whip Hose, 10 ft, 1/4 in., Carbon
Steel
24D822 Single Zone Whip Hose, 10 ft, 3/8 in., Carbon
Steel
Part Description
262150 Heated Hose, 5 ft, 1/4, Stainless Steel
262152 Heated Hose, 10 ft, 1/4, Stainless Steel
262126 Heated Hose, 5 ft, 1/4, Mild Steel
262128 Heated Hose, 10 ft, 1/4, Mild Steel
262158 Heated Hose, 5 ft, 3/8, Stainless Steel
262160 Heated Hose, 10 ft, 3/8, Stainless Steel
262134 Heated Hose, 5 ft, 3/8, Mild Steel
262136 Heated Hose, 10 ft, 3/8, Mild Steel
262166 Heated Hose, 5 ft, 1/2, Stainless Steel
262168 Heated Hose, 10 ft, 1/2, Stainless Steel
262142 Heated Hose, 5 ft, 1/2, Mild Steel
262144 Heated Hose, 10 ft, 1/2, Mild Steel
24D191 Single Zone Heated Whip Hose, 10 ft, 1/4 in.
24D761 Single Zone Heated Whip Hose, 10 ft, 3/8 in.
262237 Unheated Hose, 5 ft, 1/4, Stainless Steel
262239 Unheated Hose, 10 ft, 1/4, Stainless Steel
262174 Unheated Hose, 5 ft, 1/4, Mild Steel
262176 Unheated Hose, 10 ft, 1/4, Mild Steel
262245 Unheated Hose, 5 ft, 3/8, Stainless Steel
262247 Unheated Hose, 10 ft, 3/8, Stainless Steel
262182 Unheated Hose, 5 ft, 3/8, Mild Steel
262184 Unheated Hose, 10 ft, 3/8, Mild Steel
262253 Unheated Hose, 5 ft, 1/2, Stainless Steel
262255 Unheated Hose, 10 ft, 1/2, Stainless Steel
262190 Unheated Hose, 5 ft, 1/2, Mild Steel
262192 Unheated Hose, 10 ft, 1/2, Mild Steel
Part Description
262149 Heated Hose, 5 ft, 1/4, Stainless Steel
262151 Heated Hose, 10 ft, 1/4, Stainless Steel
262125 Heated Hose, 5 ft, 1/4, Mild Steel
262127 Heated Hose, 10 ft, 1/4, Mild Steel
262157 Heated Hose, 5 ft, 3/8, Stainless Steel
262159 Heated Hose, 10 ft, 3/8, Stainless Steel
262133 Heated Hose, 5 ft, 3/8, Mild Steel
262135 Heated Hose, 10 ft, 3/8, Mild Steel
262165 Heated Hose, 5 ft, 1/2, Stainless Steel
262167 Heated Hose, 10 ft, 1/2, Stainless Steel
262141 Heated Hose, 5 ft, 1/2, Mild Steel
262143 Heated Hose, 10 ft, 1/2, Mild Steel
24D190 Single Zone Heated Whip Hose, 10 ft, 1/4 in.
24D760 Single Zone Heated Whip Hose, 10 ft, 3/8 in.
262236 Unheated Hose, 5 ft, 1/4, Stainless Steel
262238 Unheated Hose, 10 ft, 1/4, Stainless Steel
262173 Unheated Hose, 5 ft, 1/4, Mild Steel
262175 Unheated Hose, 10 ft, 1/4, Mild Steel
262244 Unheated Hose, 5 ft, 3/8, Stainless Steel
262246 Unheated Hose, 10 ft, 3/8, Stainless Steel
262181 Unheated Hose, 5 ft, 3/8, Mild Steel
262183 Unheated Hose, 10 ft, 3/8, Mild Steel
262252 Unheated Hose, 5 ft, 1/2, Stainless Steel
262254 Unheated Hose, 10 ft, 1/2, Stainless Steel
262189 Unheated Hose, 5 ft, 1/2, Mild Steel
262191 Unheated Hose, 10 ft, 1/2, Mild Steel
Part Description
24D754 Dual Heat Zone Whip Hose Bundle, 5 ft
24D755 Dual Heat Zone Whip Hose Bundle, 10 ft
24D756 Single Heat Zone Whip Hose Bundle, 5 ft
24D757 Single Heat Zone Whip Hose Bundle, 10 ft
24D758 Unheated Whip Hose Bundle, 5 ft
24D759 Unheated Whip Hose Bundle, 10 ft

Product Configurator
313997A 9
Hydraulic Power Pack
Accessories
Applicator
Part Description
24C871 Hydraulic Power Pack Hydraulic Tank Fluid Level
Sensor
24C872 Hydraulic Power Pack Manifold Pressure Gauge
24C873 Hydraulic Power Pack Manifold Oil Temperature
Sensor
Part Description
24A083 L-Head 5/8 With Calibration Orifice
24A084 L-Head 6/10 With Calibration Orifice
24A085 L-Head 10/14 With Calibration Orifice
24A086 L-Head 13/20 With Calibration Orifice
24A087 L-Head 16/25 With Calibration Orifice
24A089 S-Head 6-500 With Calibration Orifice
24A090 S-Head 6-625 With Calibration Orifice
24A092 S-Head 6-500 L/S With Calibration Orifice
24A093 S-Head 6-625 L/S With Calibration Orifice
257496 Dispenser, GX-16, 24:1, Isolate Pistol
257497 Dispenser, GX-16, 24:1
257502 Dispenser, GX-16, 1:1
20.20.5/8 Applicator, L-RIM: 5/8 L Mixhead
20.20.6/10 Applicator, L-RIM, 6/10, No Orifice
20.20.10/14 Applicator, L-RIM:10/14 Mixhead
20.20.13/20 Applicator, L-RIM:13/20 Mixhead
20.20.16/25 Applicator, L-RIM:16/25 Mixhead
30110-438-2 Applicator, RIM 6-438 Inj Head
30110-500-2 Applicator, RIM 6-500 Inj Head
30110-625-2 Applicator, RIM 6-438 Inj Head
30110-750-2 Applicator, RIM 6-438 Inj Head
246100 Fusion AP, 1:1 Only, 0.029
247007 Fusion MP, 1:1 Only, 0.029
CS00RD Fusion CS, 1:1 Only, 0.029
246101 Fusion AP, 1:1 Only, 0.042
247019 Fusion MP, 1:1 Only, 0.047
CS01RD Fusion CS, 1:1 Only, 0.042
246102 Fusion AP, 1:1 Only, 0.052
247025 Fusion MP, 1:1 Only, 0.057
CS02RD Fusion CS, 1:1 Only, 0.052
24D500 Applicator, MD2, 1:1, Soft, Carbon Steel
24D501 Applicator, MD2, 1:1, Soft, Carbon Steel, Electric
24D502 Applicator, MD2, 1:1, Soft, Carbon Steel, Lever
24D503 Applicator, MD2, 1:1, Soft, Stainless Steel
24D504 Applicator, MD2, 1:1, Soft, Stainless Steel, Elec-
tric
24D505 Applicator, MD2, 1:1, Soft, Stainless Steel, Lever
24D509 Applicator, MD2, 1:1, Hard, Carbon Steel
24D510 Applicator, MD2, 1:1, Hard, Carbon Steel, Electric
24D511 Applicator, MD2, 1:1, Hard, Carbon Steel, Lever
24D512 Applicator, MD2, 1:1, Hard, Carbon Steel, Pneu-
matic
24D513 Applicator, MD2, 1:1, Hard, Stainless Steel
24D514 Applicator, MD2, 1:1, Hard, Stainless Steel, Elec-
tric
24D515 Applicator, MD2, 1:1, Hard, Stainless Steel, Lever
24D516 Applicator, MD2, 1:1, Hard, Stainless Steel,
Pneumatic
24D521 Applicator, MD2, 10:1, Soft, Carbon Steel
24D522 Applicator, MD2, 10:1, Soft, Carbon Steel, Elec-
tric
24D523 Applicator, MD2, 10:1, Soft, Carbon Steel, Lever
24D524 Applicator, MD2, 10:1, Soft, Stainless Steel
24D525 Applicator, MD2, 10:1, Soft, Stainless Steel, Elec-
tric
24D526 Applicator, MD2, 10:1, Soft, Stainless Steel,
Lever
24D530 Applicator, MD2, 10:1, Hard, Carbon Steel
24D531 Applicator, MD2, 10:1, Hard, Carbon Steel, Elec-
tric
24D532 Applicator, MD2, 10:1, Hard, Carbon Steel, Lever
24D533 Applicator, MD2, 10:1, Hard, Carbon Steel, Pneu-
matic
24D534 Applicator, MD2, 10:1, Hard, Stainless Steel
24D535 Applicator, MD2, 10:1, Hard, Stainless Steel,
Electric
24D536 Applicator, MD2, 10:1, Hard, Stainless Steel,
Lever
24D537 Applicator, MD2, 10:1, Hard, Stainless Steel,
Pneumatic
257999 EP 250 Hand Held
24C932 EP 250 Auto Mount
24C933 EP 375 Hand Held
24C934 EP 375 Auto Mount

Product Configurator
10 313997A
B (Blue) Applicator Orifice
S-Head and L-Head
EP™Gun
Description Part For Use With Applicator:
Calibrate 24A036 S-Head Only
0.25 24A037 S-Head Only
0.35 24A038 S-Head Only
0.50 24A039 S-Head Only
0.60 24A040 S-Head Only
0.70 24A041 S-Head Only
0.80 24A042 S-Head Only
0.90 24A043 S-Head Only
1.00 24A044 S-Head Only
1.10 24A045 S-Head Only
1.20 24A046 S-Head Only
1.30 24A047 S-Head Only
1.40 24A050 S-Head Only
1.50 24A051 S-Head Only
1.60 24A052 S-Head Only
1.70 24A053 S-Head Only
1.80 24A054 S-Head Only
1.90 24A055 S-Head Only
2.00 24A056 S-Head Only
2.50 24A057 S-Head Only
3.00 24A058 S-Head Only
3.50 24A059 S-Head Only
4.00 24A060 S-Head Only
4.20 24A061 S-Head Only
4.50 24A062 S-Head Only
5.00 24A063 S-Head Only
5.50 24A064 S-Head Only
6.00 24A065 S-Head Only
6.50 24A066 S-Head Only
7.00 24A067 S-Head Only
Calibrate M0934A-4 L-Head Only
0.25 247761 L-Head Only
0.45 247762 L-Head Only
0.5 247763 L-Head Only
0.75 247764 L-Head Only
0.8 247765 L-Head Only
0.85 247766 L-Head Only
1 247767 L-Head Only
1.1 247811 L-Head Only
1.2 247848 L-Head Only
1.25 248858 L-Head Only
1.3 247859 L-Head Only
1.4 247860 L-Head Only
1.5 247861 L-Head Only
1.6 247862 L-Head Only
1.65 247863 L-Head Only
1.7 247864 L-Head Only
1.75 247865 L-Head Only
1.8 247866 L-Head Only
1.9 247867 L-Head Only
2 247868 L-Head Only
2.4 247869 L-Head Only
3.2 247870 L-Head Only
3.6 247871 L-Head Only
4.2 247872 L-Head Only
5 247873 L-Head Only
5.6 247874 L-Head Only
Description Part For Use With Applicator:
0.51 mm Poly
Orifice
24C751 EP 250 Poly Side Orifice, Std
0.79 mm Poly
Orifice
24C752 EP 250 Poly Side Orifice, Std
1.19 mm Poly
Orifice
24C753 EP 250 Poly Side Orifice, Std
1.52 mm Poly
Orifice
24C754 EP 250 Poly Side Orifice, Std
1.70mm Poly
Orifice
24C755 EP 250 Poly Side Orifice, Std
2.18 mm Poly
Orifice
24C756 EP 250 Poly Side Orifice, Std
0.41 mm Poly
Orifice
24C805 EP 250 Poly Side Orifice
0.61 mm Poly
Orifice
24C806 EP 250 Poly Side Orifice
0.71 mm Poly
Orifice
24C807 EP 250 Poly Side Orifice
0.89 mm Poly
Orifice
24C808 EP 250 Poly Side Orifice
0.99 mm Poly
Orifice
24C809 EP 250 Poly Side Orifice
1.07 mm Poly
Orifice
24C810 EP 250 Poly Side Orifice
1.32 mm Poly
Orifice
24C811 EP 250 Poly Side Orifice
1.40 mm Poly
Orifice
24C812 EP 250 Poly Side Orifice
1.60 mm Poly
Orifice
24C813 EP 250 Poly Side Orifice
1.85 mm Poly
Orifice
24C815 EP 250 Poly Side Orifice
0.51 mm Poly
Orifice
24C761 EP 375 Poly Side Orifice, Std
0.79 mm Poly
Orifice
24C762 EP 375 Poly Side Orifice, Std
1.19 mm Poly
Orifice
24C763 EP 375 Poly Side Orifice, Std
1.52 mm Poly
Orifice
24C764 EP 375 Poly Side Orifice, Std
1.70 mm Poly
Orifice
24C765 EP 375 Poly Side Orifice, Std
2.18 mm Poly
Orifice
24C766 EP 375 Poly Side Orifice, Std
0.41 mm Poly
Orifice
24C794 EP 375 Poly Side Orifice
0.61 mm Poly
Orifice
24C795 EP 375 Poly Side Orifice

Product Configurator
313997A 11
Iso A (Red) Applicator Orifice
S-Head and L-Head
The A (Red) applicator orifices for the S-Head and
L-Head are the same as the B (Blue) applicator orifices.
See page 10.
EP Gun
0.71 mm Poly
Orifice
24C796 EP 375 Poly Side Orifice
0.89 mm Poly
Orifice
24C797 EP 375 Poly Side Orifice
0.99 mm Poly
Orifice
24C798 EP 375 Poly Side Orifice
1.07 mm Poly
Orifice
24C799 EP 375 Poly Side Orifice
1.32 mm Poly
Orifice
24C800 EP 375 Poly Side Orifice
1.40 mm Poly
Orifice
24C801 EP 375 Poly Side Orifice
1.60 mm Poly
Orifice
24C802 EP 375 Poly Side Orifice
1.85 mm Poly
Orifice
24C804 EP 375 Poly Side Orifice
Description Part For Use With Applicator:
0.51 mm Iso
Orifice
24D223 EP 250 Iso Side Orifice, Std
0.79 mm Iso
Orifice
24D224 EP 250 Iso Side Orifice, Std
1.19 mm Iso
Orifice
24D225 EP 250 Iso Side Orifice, Std
1.52 mm Iso
Orifice
24D226 EP 250 Iso Side Orifice, Std
1.70mm Iso
Orifice
24D227 EP 250 Iso Side Orifice, Std
2.18 mm Iso
Orifice
24D228 EP 250 Iso Side Orifice, Std
0.41 mm Iso
Orifice
24D229 EP 250 Iso Side Orifice
0.61 mm Iso
Orifice
24D230 EP 250 Iso Side Orifice
0.71 mm Iso
Orifice
24D231 EP 250 Iso Side Orifice
0.89 mm Iso
Orifice
24D232 EP 250 Iso Side Orifice
0.99 mm Iso
Orifice
24D233 EP 250 Iso Side Orifice
1.07 mm Iso
Orifice
24D234 EP 250 Iso Side Orifice
1.32 mm Iso
Orifice
24D235 EP 250 Iso Side Orifice
1.40 mm Iso
Orifice
24D236 EP 250 Iso Side Orifice
1.60 mm Iso
Orifice
24D237 EP 250 Iso Side Orifice
1.85 mm Iso
Orifice
24D238 EP 250 Iso Side Orifice
0.51 mm Iso
Orifice
24D239 EP 375 Iso Side Orifice, Std
0.79 mm Iso
Orifice
24D240 EP 375 Iso Side Orifice, Std
1.19 mm Iso
Orifice
24D241 EP 375 Iso Side Orifice, Std
1.52 mm Iso
Orifice
24D242 EP 375 Iso Side Orifice, Std
1.70 mm Iso
Orifice
24D243 EP 375 Iso Side Orifice, Std
2.18 mm Iso
Orifice
24D244 EP 375 Iso Side Orifice, Std
0.41 mm Iso
Orifice
24D245 EP 375 Iso Side Orifice
0.61 mm Iso
Orifice
24D246 EP 375 Iso Side Orifice
0.71 mm Iso
Orifice
24D247 EP 375 Iso Side Orifice
0.89 mm Iso
Orifice
24D248 EP 375 Iso Side Orifice
0.99 mm Iso
Orifice
24D249 EP 375 Iso Side Orifice
1.07 mm Iso
Orifice
24D250 EP 375 Iso Side Orifice
1.32 mm Iso
Orifice
24D251 EP 375 Iso Side Orifice
1.40 mm Iso
Orifice
24D252 EP 375 Iso Side Orifice
1.60 mm Iso
Orifice
24D253 EP 375 Iso Side Orifice
1.85 mm Iso
Orifice
24D254 EP 375 Iso Side Orifice

Product Configurator
12 313997A
AC Power Pack with
S-Head/L-Head Hoses, Optional
Boo om
Dispense Valve Interface Kit
B (Blue) Flow Meters
A (Red) Flow Meters
Part Description
24D829 230V, Boom, L-Head Hoses
24D830 230V, Boom, S-Head Hoses
24D834 400V, Boom, L-Head Hoses
24D835 400V, Boom, S-Head Hoses
24D831 230V, L-Head Hoses, No Boom
24D832 230V, S-Head Hoses, No Boom
24D836 400V, L-Head Hoses, No Boom
24D837 400V, S-Head Hoses, No Boom
Part Description
24C757 MD2 Valve Solenoid, Machine Mount
24D160 MD2 Valve Solenoid, Remote Mount
24D161 Auto-Fusion Solenoid for Fusion Dispense Valve
Part Description
52.7.5G Two Graco 5 cc Per Second Flow Meters
52.7.5 Two 5 cc Per Second Flow Meters
52.7.2 Two 12-28 cc Per Second Flow Meters
249426 One G25 Flow Meter
(0.02 to 1.0 gpm, 75 to 3800 cc per min)
249427 One G250HR Flow Meter
(0.01 to 0.5 gpm, 38 to 1900 cc per min)
239716 One G3000 Flow Meter
(0.02 to 1.0 gpm, 75 to 3800 cc per min)
244292 One G3000HR Flow Meter
(0.02 to 1.0 gpm, 75 to 3800 cc per min)
289813 One G3000 Flow Meter with 90 degree sensor
(0.02 to 1.0 gpm, 75 to 3800 cc per min)
289814 One G3000HR Flow Meter with 90 degree sensor
(0.02 to 1.0 gpm, 75 to 3800 cc per min)
244039 One Coriolis Flow Meter
(0.01 to 0.5 gpm, 38 to 1900 cc per min)
246190 One HG6000 Flow Meter
(0.013 to 6.0 gpm, 50 to 22, 712 cc per min)
246652 One HG6000HR Flow Meter
(0.007 to 2.0 gpm, 25 to 7571 cc per min)
246340 One HG6000HT Heater Flow Meter
(0.013 to 6.0 gpm, 50 to 22, 712 cc per min)
Part Description
249426 One G25 Flow Meter
(0.02 to 1.0 gpm, 75 to 3800 cc per min)
249427 One G250HR Flow Meter
(0.01 to 0.5 gpm, 38 to 1900 cc per min)
239716 One G3000 Flow Meter
(0.02 to 1.0 gpm, 75 to 3800 cc per min)
244292 One G3000HR Flow Meter
(0.02 to 1.0 gpm, 75 to 3800 cc per min)
289813 One G3000 Flow Meter with 90 degree sensor
(0.02 to 1.0 gpm, 75 to 3800 cc per min)
289814 One G3000HR Flow Meter with 90 degree sensor
(0.02 to 1.0 gpm, 75 to 3800 cc per min)
244039 One Coriolis Flow Meter
(0.01 to 0.5 gpm, 38 to 1900 cc per min)
246190 One HG6000 Flow Meter
(0.013 to 6.0 gpm, 50 to 22, 712 cc per min)
246652 One HG6000HR Flow Meter
(0.007 to 2.0 gpm, 25 to 7571 cc per min)
246340 One HG6000HT Heater Flow Meter
(0.013 to 6.0 gpm, 50 to 22, 712 cc per min)

Product Configurator
313997A 13
Pump Feed Kits
Part Description
246081 2:1 (Air/Fluid) Carbon Steel Complete Supply
Pump Kit
246369 H515 (Air/Fluid) Carbon Steel Complete Supply
Pump Kit
246375 H716 (Air/Fluid) Carbon Steel Complete Supply
Pump Kit
24D328 H1050 (Air/Fluid) Carbon Steel Complete Supply
Pump Kit
257769 High-Flo (Air/Fluid) Carbon Steel Complete Sup-
ply Pump Kit
24D091 2:1 (Air/Fluid) Stainless Steel Complete Supply
Pump Kit
24D092 H515 (Air/Fluid) Stainless Steel Complete Supply
Pump Kit
24D093 H716 (Air/Fluid) Stainless Steel Complete Supply
Pump Kit
24D094 H1050 (Air/Fluid) Stainless Steel Complete Sup-
ply Pump Kit
24D095 5:1 Monarch 55G Stainless Steel Complete Sup-
ply Pump Kit
24D096 5:1 Monarch 5G Stainless Steel Complete Supply
Pump Kit
257777 High-Flo Stainless Steel Complete Supply Pump
Kit
246366 Husky 515 Pump, Drum with Riser Tube
246367 Husky 716 Pump, Drum with Riser Tube
24D329 Husky 1050 Pump, Drum with Riser Tube
233052 Husky 515 Diaphragm Pump, Drum with Riser
Tube
233057 Husky 716 Diaphragm Pump, Drum with Riser
Tube
24D097 Husky 1050 SS Pump, Drum with Riser Tube
295616 2:1 (Air/Fluid) Stainless Steel Supply Pumps with
Riser Tubes
24D098 5:1 Monarch, 5G, Stainless Steel Supply Pumps
with Riser Tubes
24D099 5:1 Monarch, 55G, Stainless Steel Supply Pumps
with Riser Tubes
246481 Husky 515 Pump with Carbon Steel Fluid Plumb-
ing
246482 Husky 716 Pump with Carbon Steel Fluid Plumb-
ing
24D332 Husky 1050 Pump with Carbon Steel Fluid
Plumbing
246898 2:1 Supply Pump with Carbon Steel Fluid Plumb-
ing
248825 5:1 Monarch Pump with Carbon Steel Fluid
Plumbing
24D100 Husky 515 Pump with Stainless Steel Fluid
Plumbing
24D101 Husky 716 Pump with Stainless Steel Fluid
Plumbing
24D102 Husky 1050 Pump with Stainless Steel Fluid
Plumbing
24D103 2:1 Supply Pump with Stainless Steel Fluid
Plumbing
24D104 5:1 Monarch Pump with Stainless Steel Fluid
Plumbing
24D105 5:1 Monarch Pump with Stainless Steel Fluid
Plumbing
24E396 One 2:1 T-2 Pump, Carbon Steel
24E397 One 2:1 T-2 Pump, Stainless Steel
24E398 One Monarch 5:1 Pump, 5G
24E399 One Monarch 5:1 Pump, 55G
246419 Carbon Steel Riser Tube Assembly
246477 Carbon Steel Return Tube
246483 Air Supply for Feed Pump and Gun
247616 Desiccant Dryer
15C381 Desiccant Dryer Cartridge
233048 Drum Pump Accessory Kit
24D106 Stainless Steel Return Tube Accessory Kit
24D107 Stainless Steel Circulation Accessory
24E379 Carbon Steel Circulation Accessory Kit
244053 26 sq. in., 60 mesh, Stainless Steel Fluid Filter
116178 26 sq. in., 30 mesh, Stainless Steel Fluid Filter
Element
116179 26 sq. in., 60 mesh, Stainless Steel Fluid Filter
Element
116180 26 sq. in., 100 mesh, Stainless Steel Fluid Filter
Element
116181 26 sq. in., 200 mesh, Stainless Steel Fluid Filter
Element
213058 36 sq. in., 60 mesh, Carbon Steel Fluid Filter
108106 36 sq. in., 30 mesh, Carbon Steel Fluid Filter Ele-
ment
108107 36 sq. in., 60 mesh, Carbon Steel Fluid Filter Ele-
ment
108108 36 sq. in., 100 mesh, Carbon Steel Fluid Filter
Element
108109 36 sq. in., 150 mesh, Carbon Steel Fluid Filter
Element
108110 36 sq. in., 200 mesh, Carbon Steel Fluid Filter
Element

Product Configurator
14 313997A
B (Blue) and A (Red) Feed Tanks
Part Description
24D562 38L Tank, No Agitation, Chiller, Desiccant, 2
Level Sensors
24D564 38L Tank, Agitation, Chiller, Desiccant, 2 Level
Sensors
24D565 75L Tank, No Agitation, Chiller, Desiccant, 2
Level Sensors
24C317 75L Tank, Agitation, Chiller, Desiccant, 2 Level
Sensors
24D568 38L Tank, No Agitation, No Level Sensors
24D569 38L Tank, No Agitation, 2 Level Sensors
24D570 38L Tank, Agitation, 2 Level Sensors
24D571 38L Tank, Agitation, Slinger Plate, 2 Level Sen-
sors
24D572 38L Tank, Agitation, Slinger Plate, Heat, Insula-
tion, 2 Level Sensors
24D573 38L Tank, Agitation, Heat, Insulation, 2 Level
Sensors
24D574 75L Tank, No Agitation, No Level Sensors
24D575 75L Tank, No Agitation, 2 Level Sensors
24D576 75L Tank, Agitation, 2 Level Sensors
24D577 75L Tank, Agitation, Slinger Plate, 2 Level Sen-
sors
24D578 75L Tank, Agitation, Slinger Plate, Heat, Insula-
tion, 2 Level Sensors
24D579 75L Tank, Agitation, Heat, Insulation, 2 Level
Sensors
257757 Insulator Blanket for 38L Tank
257758 Insulator Blanket for 75L Tank
257746 Vacuum Tree
257770 Refill Kit For Customer Supplied Feed System
24C157 Refill Kit For Graco Supplied Feed System (T2 Or
Diaphragm Pump)
257778 Nitrogen Kit For 1 Tank
257779 Nitrogen Kit For 2 Tanks
257916 Vacuum Pump Kit, 6.9 cfm, 1st, 230V, 1 phase
24D271 3rd Level Sensor Prox Switch Option
LC0097 Desiccant Dryer, 3/8 in. Npt With Adapter And
Cartridge
LC0098 Desiccant Dryer Refill Cartridge

Warnings
313997A 15
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause elec-
tric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and reg-
ulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhala-
tion of toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
+
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking,
or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.

Warnings
16 313997A
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
WARNING

Important Two-Component Material Information
313997A 17
Important Two-Component Material Information
Isocyanate Conditions
Material Self-ignition
Keep Components A (Red) and
B(Blue)Separate
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equip-
ment, follow the Pressure Relief Procedure and disconnect all power sources.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns:
• Do not touch hot fluid or equipment.
WARNING
Spraying or dispensing materials containing isocya-
nates creates potentially harmful mists, vapors, and
atomized particulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
Cross-contamination can result in cured material in
fluid lines which could cause serious injury or dam-
age equipment. To prevent cross-contamination of
the equipment’s wetted parts, never interchange
component A (Red) and component B (Blue) parts.

A (Red) and B (Blue) Components
18 313997A
Moisture Sensitivity of
Isocyanates
Isocyanates (ISO) are catalysts used in two component
foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
will form on the surface and the ISO will begin to gel,
increasing in viscosity. If used, this partially cured ISO
will reduce performance and the life of all wetted parts.
NOTE: The amount of film formation and rate of crystal-
lization varies depending on the blend of ISO, the
humidity, and the temperature.
To prevent exposing ISO to moisture:
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with IsoGuard Select™, part 24D086. The lubricant
creates a barrier between the ISO and the atmo-
sphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Changing Materials
• When changing materials, flush the equipment mul-
tiple times to ensure it is thoroughly clean.
• Always clean the fluid inlet strainers after flushing.
• Check with your material manufacturer for chemical
compatibility.
• Most materials use ISO on the A (Red) side, but
some use ISO on the B (Blue) side. See the follow-
ing section.
A (Red) and B (Blue) Components
IMPORTANT!
Material suppliers can vary in how they refer to plural
component materials.
Be aware that when standing in front of the manifold on
proportioner:
• Component A (Red) is on the left side.
• Component B (Blue) is on the right side.
For all machines:
• The A (Red) side is intended for ISO, hardeners,
and catalysts.
• If one of the materials being used is moisture-sensi-
tive, that material should always be in the A (Red)
side.
• The B (Blue) side is intended for polyols, resins, and
bases.
NOTE: For machines with material volume ratios other
than 1:1, the higher volume side is typically the B (Blue)
side.

Typical Installation
313997A 19
Typical Installation
Key:
A HFR Unit (see FIG. 2, page 21)
BHose
C Fluid Temperature Sensor (FTS); 2x, 1 for each hose
D Whip Hose
E Dispense Gun
F Gun Air Supply Hose
G Feed Pump Air Supply Lines
H Waste Container
J Fluid Supply Lines
K Feed Pumps
L Agitator
M Desiccant Dryer
N Bleed Lines
P Fluid Manifold
FIG. 1
B
C*
D
E
F
K
J
ti7821a3
* Shown exposed for clarity.
Wrap with tape during operation.
J
A
K
P
NH
L
G
K
B (Blue) Side Supply Detail
G
KM
A (Red) Side Supply Detail
ti7821a2
ti14720a
P
H

Component Identification
20 313997A
Component Identification
Key for FIG. 2.
AA Advanced Display Module (see page 26)
BA Component A (Red) Pressure Relief Outlet
BB Component B (Blue) Pressure Relief Outlet
EC Heated Hose Electrical Connector
FA Component A (Red) Fluid Manifold Inlet (on left side of
manifold block)
FB Component B (Blue) Fluid Manifold Inlet
FM HFR Fluid Manifold
FP Feed Inlet Pressure Gauge
FS Feed Inlet Strainer (standard filter size is 20 mesh)
FT Feed Inlet Temperature Gauge (heated models only)
FV Feed Inlet Valve (A (Red) side shown)
GA Component A (Red) Outlet Pressure Gauge
GB Component B (Blue) Outlet Pressure Gauge
HA Component A (Red) Hose Connection (from feed to gun
or mix head)
HB Component B (Blue) Hose Connection (from feed to gun
or mix head)
HP Hydraulic Power Pack Assembly
HT Hydraulic Tank
LR IsoGuard Select™Fluid Reservoir
LS Pumpline Linear Sensor
MA Motor Control Module, see page 24
MP Main Power Switch
PA Component A (Red) Pump
PB Component B (Blue) Pump
PD Power Distribution Box
PH Primary Heater
PI Primary Heater Fluid Inlet
PO Primary Heater Fluid Outlet
PR Primary Heater RTD
PS Primary Heater Overtemperature Switch
SA Component A (Red) PRESSURE RELIEF/DISPENSE
Valve
SB Component B (Blue) PRESSURE RELIEF/DISPENSE
Valve
TA Component A (Red) Pressure Transducer
TB Component B (Blue) Pressure Transducer
TC High Power Temperature Control Module (not shown, see
page 30)