Graco Husky 2150e Use and care manual

Repair/Parts
Husky™ 2150e
Electric-Operated Diaphragm Pump 3A5131E
EN
2–Inch pumps with electric drive for fluid transfer applications.
Not approved for use in explosive atmospheres or hazardous locations unless otherwise stated. See
Approvals page for more information. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual and in your Husky
2150e Operation manual. Save these instructions.
Maximum working pressure: 100 psi
(0.69 MPa, 6.9 bar)
See page 7 for approvals.
PROVEN QUALITY. LEADING TECHNOLOGY.
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Contents
Related Manuals ................................................ 2
Warnings ........................................................... 3
Con guration Number Matrix............................... 6
Ordering Information........................................... 8
Troubleshooting.................................................. 9
Repair................................................................ 11
Pressure Relief Procedure............................ 11
Check Valve Repair ..................................... 11
Diaphragm Repair........................................ 13
Center Section Repair.................................. 15
Leak Sensor Repair ..................................... 20
Replace the Compressor.............................. 21
Torque Instructions............................................. 22
Torque sequence......................................... 22
Parts.................................................................. 24
Kits and Accessories.................................... 34
Technical Data ................................................... 35
elated Manuals
Manual Number Title
3A4068 Husky™ 2150e Electric-Operated Diaphragm Pump, Operation
3A5131E
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Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-speci c
risks. When these symbols appear in the body of this manual or on warning labels, refer back to these
Warnings. Product-speci c hazard symbols and warnings not covered in this section may appear throughout
the body of this manual where applicable.
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can
cause electric shock.
• Turn off and remove power before disconnecting any cables and before servicing or installing
equipment. For cart-mounted models, unplug the power cord. For all other units, disconnect
power at the main switch.
• Connect only to grounded power source.
• All electrical wiring must be done by a quali ed electrician and comply with all local codes
and regulations.
• Wait ve minutes for capacitor discharge before opening equipment.
FIRE A D EXPLOSIO HAZARD
Flammable fumes, such as solvent and paint fumes, in work area canigniteorexplode.Paint
or solvent flowing through the equipment can cause static sparking. To help prevent re and
explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and
plastic drop cloths (potential static arc).
• Ground all equipment in the work area. See Grounding instructions.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable
fumes are present.
• Use only grounded hoses.
• Stop operation immediately if static sparking occurs or you feel a shock . Do not use
equipment until you identify and correct the problem.
• Keep a working re extinguisher in the work area.
Static charge may build up on plastic parts during cleaning and could discharge and ignite
flammable vapors. To help prevent re and explosion:
• Clean plastic parts only in well ventilated area.
• Donotcleanwithadrycloth.
• Do not operate electrostatic guns in equipment work area.
3A5131E 3
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Warnings
WARNING
PRESSURIZED EQUIPME T HAZARD
Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin
and cause serious injury.
• Follow the Pressure Relief Procedure when you stop spraying/dispensing and before
cleaning, checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
EQUIPME T MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated
system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data
in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete
information about your material, request Safety Data Sheet (SDS) from distributor or retailer.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modi cations may void agency approvals
and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traf c areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
PRESSURIZED ALUMI UM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious
chemical reaction and equipment rupture. Failure to follow this warning can result in death,
serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon
solvents or fluids containing such solvents.
• Do not use chlorine bleach.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material
supplier for compatibility.
43A5131E
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Warnings
WARNING
THERMAL EXPA SIO HAZARD
Fluids subjected to heat in con ned spaces, including hoses, can create a rapid rise in pressure
due to the thermal expansion. Over-pressurization can result in equipment rupture and serious
injury.
• Openavalvetorelievethefluidexpansionduringheating.
• Replace hoses proactively at regular intervals based on your operating conditions.
PLASTIC PARTS CLEA I G SOLVE T HAZARD
Many solvents can degrade plastic parts and cause them to fail, which could cause serious
injury or property damage.
• Use only compatible water-based solvents to clean plastic structural or pressure-containing
parts.
•See Technical Data in this and all other equipment instruction manuals. Read fluid and
solvent manufacturer’s Safety Data Sheet (SDS) and recommendations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin,
inhaled, or swallowed.
• Read Safety Data Sheet (SDS) to know the speci c hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.
BUR HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid
severe burns:
• Do not touch hot fluid or equipment.
PERSO AL PROTECTIVE EQUIPME T
Wear appropriate protective equipment when in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective
equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent
manufacturer.
3A5131E 5
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Configuration Number Matrix
Configuration Number Matrix
Check the identi cation plate (ID) for the
Con guration Number of your pump. Use the
following matrix to de ne the components of your
pump.
Sample Configuration umber: 2150A-E,A04AA1TPTPTP- -
2150 AEA04 AA1 TP TP TP --
Pump
Model Wetted Section
Material
Drive Center
Section
Material
Gear Box
and Com-
pressor
Motor Fluid Covers and
Manifolds Seats Balls Diaphragms Manifold O-Rings
OTE: Some combinations are not possible. Please refer to Ordering Information, page 8 .
Pump Wetted Section
Material Drive TypeCenter Section Material Gearbox and Compressor Motor
2150 A
Aluminum
E
Electric
A
Aluminum
94
No Gearbox or
Compressor
A
Standard
Induction Motor
C
Conductive
Polypropylene
S
Stainless Steel
04
High Speed Gear
Ratio
C
ATEX Induction
Motor
F
PVDF
05
High Speed
Gear Ratio/120V
Compressor
D
Flameproof
Induction Motor
I
Cast Iron
06
High Speed
Gear Ratio/240V
Compressor
G
No Motor
P
Polypropylene
14
Mid Speed Gear
Ratio
S
Stainless Steel
15
Mid Speed
Gear Ratio/120V
Compressor
16
Mid Speed
Gear Ratio/240V
Compressor
24
Low Speed Gear
Ratio
25
Low Speed
Gear Ratio/120V
Compressor
26
Low Speed
Gear Ratio/240V
Compressor
63A5131E
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Configuration Number Matrix
Fluid Covers and
Manifolds Seat Material Ball Material Diaphragm Material Manifold O-Rings
A1
Aluminum, npt
GE
Geolast
AC
Acetal
GE
Geolast
––
Model does
not use o-rings
A2
Aluminum, bsp
PP
Polypropy-
lene
CW
Polychloroprene
Weighted
PT
PTFE/EPDM
2–Piece
PT
PTFE
C2
Conductive
polypropylene,
end flange
PV
PVDF
GE
Geolast
SP
Santoprene
F2
PVDF, end
flange
SP
Santoprene
PT
PTFE
TP
TPE
P2
Polypropylene,
end flange
SS
316 Stainless
Steel
SD
440C Stainless
Steel
S1
Stainless steel,
npt
TP
TPE
SP
Santoprene
S2
Stainless steel,
bsp
TP
TPE
S5-1
Stainless steel,
center flange,
horizontal outlet
S5-2
Stainless steel,
center flange,
vertical outlet
I1
Cast Iron,
standard ports,
npt
I2
Cast Iron,
standard ports,
bsp
Approvals
✦ Aluminum, cast iron, conductive
polypropylene, and stainless steel pumps with
motor code Care certi ed to: II 2 G Ex h d IIB T3 Gb
✚ Aluminum, cast iron, conductive
polypropylene, and stainless steel pumps with
motor code Gare certi ed to: II2GExhIIBT3Gb
★ Motors coded Dare certi ed to: Class I, Div 1, Group D, T3B
Class II, Div 1, Group F & G, T3B
All Models (except gearbox and compressor
codes 05, 15, and 25, or motor code D)are
certi ed to:
3A5131E 7
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Ordering Information
Ordering Information
To Find Your Nearest Distributor
1. Visit www.graco.com.
2. Click on Where to Buy and use the Distributor Locator.
To Specify the Configuration of a New Pump
Please call your distributor.
OR
Use the Online Diaphragm Pump Selector Tool at www.graco.com. Go to the Process Equipment Page.
To Order Rep acement Parts
Please call your distributor.
83A5131E
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Troubleshooting
Troubleshooting
•FollowthePressure Relief Procedure, page 11,
before checking or servicing the equipment.
• Check all possible problems and causes before
disassembly.
Problem Cause Solution
Pump is running too fast, causing
cavitation before prime. Slow down the controller (VFD)
Center section has no air pressure,
or air pressure is too low. Apply air pressure to center section
per your application requirements.
Check valve ball is severely worn or
wedged in seat or manifold. Replace the ball and seat.
The pump has insuf cient suction
pressure. Increase the suction pressure. See the Operation manual.
Seat is severely worn. Replace the ball and seat.
Outlet or inlet is restricted. Remove the restriction.
Inlet ttings or manifolds are loose. Tighten.
Pump cycles but will not prime
and/or pump.
Manifold o-rings are damaged. Replace o-rings.
The center section is excessively
hot. The drive shaft is broken. Replace.
Check valve balls, seats, or o-rings
are worn. Replace.
Manifold screws or fluid cover
screws are loose. Tighten.
Pumpfailstoholdfluidpressureat
stall.
Diaphragm shaft bolt is loose Tighten.
Motor or controller is wired
improperly. Wire per manual.Pump will not cycle.
The leak detector (if installed) has
tripped. Check diaphragm for rupture or incorrect installation. Repair or
replace.
The motor is operating, but the
pump will not cycle. The jaw coupling between the motor and gearbox is not connected
properly.
Check the connection.
Suction line is clogged. Inspect; clear.
Check balls are sticky or leaking . Clean or replace.
Pump flow rate is erratic.
Diaphragm (or backup) ruptured. Replace.
Pump makes unusual noises. Pump is operating near or at stall
pressure. Adjust air pressure or slow the pump speed.
3A5131E 9
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Troubleshooting
Problem Cause Solution
A ttingisloose. Tighten. Inspect thread sealant.
Loose or damaged o-rings or shaft
seal. Replace.
Air consumption is higher than
expected.
Diaphragm (or backup) ruptured. Replace.
Suction line is loose. Tighten.
Diaphragm (or backup) ruptured. Replace.
Loose manifolds, damaged seats or
o-rings. Tighten manifold bolts or replace seats or o-rings.
Air bubbles in fluid.
Loose diaphragm shaft bolt. Tighten.
Loose manifold screws or fluid cover
screws. Tighten.
Pump leaks fluid externally from
joints.
Manifold o-rings worn out. Replace o-rings.
A GFCI has tripped. Remove the controller from the
GFCI circuit.
Supply power is poor. Determine and x the source of the
power problem.
The controller faults or shuts down.
Operational parameters are
exceeded. See performance chart; ensure pump is operating within the
continuous duty range.
Inlet check clogged/improperly
installed Remove debris/install properly
Excessive motor regeneration fault
from VFD
Broken diaphragm bolt Replace bolt
OTE: For problems with a Variable Frequency Device (VFD), see your VFD manual.
10 3A5131E
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