Graco SoloTech Use and care manual

RepairandParts
SoloTech™ SoloTech™
SoloTech™Peristaltic Peristaltic PeristalticPumps Pumps Pumps3A3367H
EN
Electric Electric
Electric- - -powered powered poweredhose hose hosepump pump pumpfor for foruse use usein in in󰘱uid 󰘱uid 󰘱uidtransfer transfer transferand and andmetering metering meteringapplications. applications. applications.For For Forprofessional professional professionaluse use use
only. only.
only.
Not Not
Notapproved approved approvedfor for foruse use usein in inexplosive explosive explosiveatmospheres atmospheres atmospheresor or orhazardous hazardous hazardouslocations locations locationsunless unless unlessotherwise otherwise otherwisestated stated statedin in inthe the the
model model
modelapprovals approvals approvalssection. section. section.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandinyour
InstallationandOperationManual.Saveallinstructions.
125psi(0.9MPa,9bar)MaximumFluid
WorkingPressure
Seepage2formodelpartnumbersand
information.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
RelatedManuals................................................2
Con󰘰gurationNumberMatrix...............................3
Warnings...........................................................4
Troubleshooting..................................................7
Repair................................................................9
PressureReliefProcedure............................9
BeforeYouStart..........................................9
DraintheLubricant.......................................9
RemovetheFrontCover..............................9
ReplacetheHose........................................10
ReplacetheRoller.......................................12
CompletePumpRepair................................13
Parts..................................................................18
KitsandAccessories...........................................23
TechnicalData...................................................24
Related Related
RelatedManuals Manuals Manuals
ManualNumberTitle
334859SoloTechPeristalticPumps,InstallationandOperation
23A3367H

CongurationNumberMatrix
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number NumberMatrix Matrix Matrix
Checktheidenti󰘰cationplate(ID)fortheCon󰘰gurationNumberofyourpump.Usethefollowingmatrixto
de󰘰nethecomponentsofyourpump.
Sample Sample
SampleCon󰘰guration Con󰘰guration Con󰘰gurationNumber: Number: Number:ST23 ST23
ST23MAC MAC MACNR NR NRSS SS SSA1 A1 A1A1 A1 A10 0 0
ST ST
ST23 23 23MAC MAC MACNR NR
NRSS SS
SSA1 A1 A1A1 A1 A10 0 0
Pump
Model
HoseSizeMotorHose
Material
Barb
Material
RollerHousingOptions
Model Model
ModelHose Hose
HoseSize Size SizeMotor/Gear Motor/Gear Motor/GearReducer Reducer Reducer
ST ST
ST10 10 1010mmHAC HAC HAC†ACmotorwithhigh-speedgearreducer
23 23
2323mmMAC MAC MAC†ACmotorwithmedium-speedgearreducer
26 26
2626mmLAC LAC LAC†ACmotorwithlow-speedgearreducer
30 30
3030mmMPM MPM
MPM†BrushlessDC(BLDC)motorwithgearreducer
HC HC
HC†✦High-speedgearreducer,nomotor,IEC
HN HN
HN†✦High-speedgearreducer,nomotor,NEMA
MC MC
MC†✦Medium-speedgearreducer,nomotor,IEC
MN MN
MN†✦Medium-speedgearreducer,nomotor,NEMA
LC LC
LC†✦Low-speedgearreducer,nomotor,IEC
LN LN
LN†✦Low-speedgearreducer,nomotor,NEMA
Hose Hose
HoseMaterial/Color Material/Color Material/ColorBarb Barb
BarbMaterial Material MaterialRoller Roller RollerHousing Housing HousingOptions Options
Options
BN BN
BNNitrile(NBR),YellowHS HS
HSHastelloyA1 A1 A1AluminumA1 A1 A1Aluminum0 0 0None
CS CS
CSChlorosulfonatedPolyethylene
(CSM),OrangePV PV
PVPVDF
EP EP
EPEthylenepropylenediene
monomar(EPDM),BlueSS SS
SSStainless
Steel
NR NR
NRNaturalRubber,Black
Approvals Approvals
Approvals
✦Thesemodelsarecerti󰘰ed:
II2GExhIIBT4Gb
†Thesemodelsarecerti󰘰ed:
3A3367H3

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenanceandrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolreferstoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Paint
orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand
explosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock. . .Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
ELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.
•Turnoffandremovepoweratmainswitchbeforedisconnectinganycablesandbefore
servicingorinstallingequipment.
•Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes
andregulations.
•Wait󰘰veminutesforcapacitordischargebeforeopeningequipment.
•AlwaysusetherecommendedamountofgenuineGracohoselubricanttominimizebuild-up
ofstaticelectricity.
43A3367H

Warnings
WARNING WARNING
WARNING
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data Data
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestSafetyDataSheet(SDS)fromdistributororretailer.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
THERMAL THERMAL
THERMALEXPANSION EXPANSION EXPANSIONHAZARD HAZARD HAZARD
Fluidssubjectedtoheatincon󰘰nedspaces,includinghoses,cancreatearapidriseinpressure
duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious
injury.
•Openavalvetorelievethe󰘱uidexpansionduringheating.
•Replacehosesproactivelyatregularintervalsbasedonyouroperatingconditions.
3A3367H5

Warnings
WARNING WARNING
WARNING
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
ENTANGLEMENT ENTANGLEMENT
ENTANGLEMENTHAZARD HAZARD HAZARD
Rotatingpartscancauseseriousinjury.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Donotwearlooseclothing,jewelryorlonghairwhileoperatingequipment.
•Equipmentcanstartwithoutwarning.Beforechecking,movingorservicingequipment,follow
thePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMES
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadtheSafetyDataSheet(SDS)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthatisheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhot󰘱uidorequipment.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment
includesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
63A3367H

Troubleshooting
Troubleshooting Troubleshooting
Troubleshooting
NOTE: NOTE:
NOTE:
•FollowthePressureReliefProcedure,page9.
•Checkallpossibleremediesbeforedisassemblingthepump.
SeetheOperationManual(334859)fortroubleshootingorerrorinformationontheGracoMotorControl.
Problem Problem
ProblemCause Cause
CauseSolution Solution Solution
Inletoroutletpipediameteristoo
small.
Increasethepipesizeoradd
pulsationdampeners.
Pumpspeedistoohigh.Reducethespeedofthepump.
Inletoroutletconnectionsarenot
properlyanchored.
Securethepiping.
Hammeringinpiping.
Inletoroutletpressuresaretoo
high.
Addpulsationdampeners.
Lubricantlevelislow.Addhoselubricanttotheproper
level.
Improperlubricantisbeingused.UseonlygenuineGracoglycerin
hoselubricantforlowtemperature
operation.
Pumped󰘱uidtemperatureistoo
high.
ConsultyourGracodistributorfor
maximumtemperaturelimitsof
yourpumpandhosematerial.
Highpumptemperature.
Pumpspeedistoohighorthe
pumpisundersized.
Reducethepumpspeedorswitch
toalargerpump.
Outletlineisblocked.Clearanyobstructionsintheoutlet
line.
Pipediameterisnarroweddueto
settledsolids.
Flush/removeasrequired.
Highoutletpressure.
Viscosityorspeci󰘰cgravityof
pumped󰘱uidistoohigh.
ConsultyourGracodistributorfor
suitableoperatingconditionsfor
yourpump.
3A3367H7

Troubleshooting
Problem Problem
ProblemCause Cause
CauseSolution Solution Solution
Thehosehasfailed.Replacewithanewhoseand
lubricant.
Inletlineisblocked.Clearanyobstructionsintheinlet
line.
Inletlineistoolongortoosmall.Trytolocatethepumpasnear
tothe󰘱uidsourceaspossible.
Oversizetheinletpipingwhen
possible.
Lowinletpressure.
Viscosityorspeci󰘰cgravityof
pumped󰘱uidistoohigh.
ConsultyourGracodistributorfor
suitableoperatingconditionsfor
yourpump.
Thehosehasfailed.Replacewithanewhoseand
lubricant.
Low󰘱ow.
Thebackpressureistoohighfor
thecombinationof󰘱uidviscosity
andcyclerate.
Reducebackpressureand/or
increaseyourcyclerate.
Hoseisincompatiblewiththe󰘱uid
beingpumped.
ConsultyourGracodistributorto
seeifyouhavethecorrecthose
foryourapplication.
Hosehasfailedduetonormal
wear.
Replace.
Excessivepulsationshave
weakenedthehose.
Ifyoupumpisequippedwitha
pulsationdampener,adjustits
pressure.Ifyoudonothavea
dampener,consultyourGraco
distributor.
Outletpressureistoohigh.Checkitemslistedin“Highoutlet
pressure.”Runningthepump
againstaclosedvalve,evenfora
shortamountoftime,maydamage
thehose.
Poorhoselife.
Solidshavesettledinthehose.Flushthepumpandhosepriorto
turningthepumpoff.
Thecoverboltsarenottight
enough.
Refertotorquespeci󰘰cationsin
InstalltheFrontCover,page17.
Hoselubricantisleakingfromthe
frontcover.
Thecovergasketiswornor
damaged.
Replace.
Hoselubricantisleakingfromthe
hosebarbarea.
Gasketsaremissingorworn.Replace.
Hosefailedbecauseitwrapped
aroundtheroller.
Pumpwasoperatedagainsta
closedoutletvalveorblockedline.
Replacehose.Checkpressure
reliefsystem.Checkthatvalves
areopen.Clearanyblockages.
83A3367H

Repair
Repair Repair
Repair
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure
FollowthePressureRelief
Procedurewheneveryouseethis
symbol.
Thisequipmentstayspressurizeduntilpressure
isrelievedmanually.Tohelppreventserious
injuryfrompressurized󰘱uid,suchassplashing
intheeyesoronskin,followthePressureRelief
Procedurewhenyoustoppumpingandbeforeyou
clean,check,orservicetheequipment.
1.Removepowerfromthesystem.
2.Openthedispensingvalve,ifused.
3.Openthe󰘱uiddrainvalvetorelieve󰘱uid
pressure.Haveacontainerreadytocatchthe
drainage.
Before Before
BeforeYou You YouStart Start Start
1.Flushthepump.
2.FollowthePressureReliefProcedure,page9.
3.Disconnectpowertothepump.
4.Makesurethepumpiselectricallyisolated.
Unexpectedoperationofthepumpcancause
seriousinjury.Removethefancoveronlyafter
themotorhasbeenlockedout.
Drain Drain
Drainthe the theLubricant Lubricant Lubricant
1.Holdapailunderthedrainplug(29)andunscrew
theplugtodrainthelubricant.Disposeofthe
lubricantproperly.Takecare,asthelubricant
maybecontaminatedbythepumped󰘱uid.
2.Removetheventplug(30)and󰘱ushthepump
housingwithacompatiblesolvent.
Figure1PumpDrain(29)andVent(30)
Remove Remove
Removethe the theFront Front FrontCover Cover Cover
1.Drainthelubricantpertheinstructionsinthe
previoussection.
2.SeeFigure2,page10.Useawrenchtoremove
thebolts(45)andwashers(52,53,ifpresent)
thatholdthefrontcover(16),removingthe
topscrewandwasher(ifpresent)last.Take
thecoveroffthepump.Ifthecoverisstuck,
gentlybreakthegasketsealwitha󰘱at-headed
screwdriverbetweenthecoverandthehousing.
PumpModelWrenchsize
ST10andST2310mm
ST2613mm
ST3017mm
3.Removethefrontcovergasket(15).
3A3367H9

Repair
Replace Replace
Replacethe the theHose Hose Hose
Remove Remove
Removethe the theHose Hose Hose
1.FollowthePressureReliefProcedure,page9.
2.Followthesteps
underDraintheLubricant,page9,and
RemovetheFrontCover,page9.
3.Therollermustbemovedtoremovethehose.
Followthedirectionsforyourpumptomovethe
rollerbetweenthe4-and8-o'clockpositions
whilepullingonthehoseatthebottomuntilthe
hoseisfreefromtheroller.
a.AC AC
ACModels: Models: Models:Loosenthescrewsandremove
themotorfancover(FC).Turnthefanby
handtomovetheroller.
NOTE: NOTE:
NOTE:LowRPMpumpsandhighratio
gearboxesmayrequiremanyturnsofthe
motorfantomovetheroller.
b.BLDC BLDC
BLDCModels: Models: Models:
i.Inserttheshaftsockettool(59)intothe
backofthegearbox.
ii.Useasocketwrenchtomovetheroller.
iii.Removethesocketfromthegearbox.
4.Useawrenchtoremovethefournuts(35)from
thehosebarbassemblyononeport.Pullthe
hosesoitextendsabout2–3in.(51–76mm)
outofthepump.Removethenuts(35)fromthe
barbassemblyontheotherport,andpullthe
hosesoitextendsabout2–3in.(51–76mm)out
ofthepump.
PumpModelWrenchsize
ST10andST2310mm
ST26andST3013mm
5.Usea7mmwrenchora󰘱at-headedscrewdriver
toloosenthehoseclamps(24).
6.Pullthebarbassemblyoffofthehoseonone
side,thenremove,thegasket(25)andclamp
(24).
7.Graspthehose(14)fromtheinsideofthepump
housingandpullitintothepumphousingand
outofthefront.Drainthehosecontentsintoa
bucket.
8.Removethesecondbarbassembly,thegasket
(25)andtheclamp(24).
9.Pulltheotherendofthehoseintothepump
housingandoutofthefront.
10.Removeandsafelydiscardtheusedhoseper
yourfacility’swastedisposalpolicy.Wipeclean
theinsideofthepumphousing.
NOTE: NOTE:
NOTE:Tocontinuewithdisassembly,see
RemovetheRoller,page12.Ifyouarereplacingthe
hose,continuewiththenextsection.
Figure2RemoveorInstalltheHose
103A3367H