Graco E-Flo DC Series User manual

Instructions-Parts
E E
E- - -Flo® Flo® Flo®DC DC DC2000, 2000, 2000,3000, 3000, 3000,and and and
4000 4000
4000Circulation Circulation CirculationPumps Pumps Pumps3A3453H
EN
Electric Electric
Electricdrive drive drivepiston piston pistonpumps pumps pumpsfor for forhigh high highvolume volume volumepaint paint paintcirculation circulation circulationapplications. applications. applications.
For For
Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanual,andintheE-FloDC
MotorandE-FloDCThreePhasemanuals.Savetheseinstructions.
SeeTechnicalData,page75,for
MaximumWorkingPressure.
Seepage3formodelinformation.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
RelatedManuals................................................2
Models...............................................................3
Warnings...........................................................4
Installation..........................................................7
Location......................................................7
MountthePump..........................................7
InstalltheControlModule.............................10
ConnecttheControlModule.........................10
PowerSupplyRequirements.........................11
ConnecttheSupplyWiring...........................14
PowerSupplyConnections...........................15
Grounding...................................................16
FluidLineAccessories.................................16
FillWithOilBeforeUsingEquipment.............16
FlushBeforeUsingEquipment......................16
Operation...........................................................17
Startup........................................................17
Shutdown....................................................17
PressureReliefProcedure............................17
ControlModuleOverview.............................17
Icons...........................................................20
ScreenNavigationandEditing......................21
InitialSetup.................................................21
ScreenMap.................................................22
RunScreens................................................25
SetupScreens.............................................28
Maintenance......................................................44
PreventiveMaintenanceSchedule................44
Flushing......................................................44
Troubleshooting..................................................45
ErrorCodeTroubleshooting................................46
Repair................................................................49
Disassembly................................................49
Reassembly................................................49
Parts..................................................................51
PumpAssembly...........................................51
PumpMatrix................................................55
24P822ControlModuleKit...........................56
Accessories........................................................57
BackPressureRegulators............................57
ControlModule............................................57
Dimensions........................................................58
MountingHolePatterns.......................................59
AppendixA-ModbusVariableMap.....................60
AppendixB-PumpControlfromaPLC...............72
AppendixC-ControlModuleProgramming...........73
SoftwareUpgradeInstructions......................73
Notes................................................................75
PerformanceCharts............................................76
TechnicalData...................................................79
GracoStandardWarranty....................................1
Related Related
RelatedManuals Manuals Manuals
Manual Manual
ManualNo. No. No.Description Description Description
3A2526Instructions-InstallationManual,E-FloDCMotor
3A4409Instructions-InstallationManual,E-FloDC,ThreePhase
3A2527Instructions-PartsManual,forE-FloDCControlModuleKit
332013Instructions-PartsManual,forAdvancedDisplayControlModule(ADCM)
333022Repair/PartsManual,Sealed4–BallLowers
3A3452Repair/PartsManual,4–BallLowerswithOpenWetCup
3A5348Sealed4–BallPlusLowers
23A3453H

Models
Models Models
Models
The The
Thepart part partnumber number numberfor for foryour your yourequipment equipment equipmentis is isprinted printed printedon on onthe the theequipment equipment equipmentidenti󰘰cation identi󰘰cation identi󰘰cationlabel label label(L). (L). (L).The The Thepart part partnumber number numberincludes includes includes
digits digits
digitsfrom from fromeach each eachof of ofthe the thefollowing following followingcategories, categories, categories,depending depending dependingon on onthe the thecon󰘰guration con󰘰guration con󰘰gurationof of ofyour your yourequipment. equipment. equipment.
Pump Pump
Pump
Type Type
Type
(EC) (EC)
(EC)
Lower Lower
LowerSize Size Size
(4, (4,
(4,5, 5, 5,or or or6) 6) 6)
Motor Motor
Motor
(9, (9,
(9,0, 0, 0,or or orJ) J) J)
Lower Lower
Lower
Con󰘰guration Con󰘰guration
Con󰘰guration
(4 (4
(4or or or6) 6) 6)
Mounting Mounting
Mounting
Con󰘰guration Con󰘰guration
Con󰘰guration(1) (1) (1)
4:2000cc9:2Horsepower,
ATEX•FM•IECEx
4:Sealed,
tri-clamp
1=Stand
5:3000cc0:2Horsepower,
ATEX•IECEx•TIIS•
KCS
6:OpenWet
Cup,tri-clamp
EC
6:4000ccJ:2Horsepower,3Phase
ATEX•FM•IECEx
The The
Thepart part partnumber number numberfor for foryour your yourequipment equipment equipmentis is isprinted printed printedon on onthe the theequipment equipment equipmentidenti󰘰cation identi󰘰cation identi󰘰cationlabel label label(L). (L). (L).The The Thepart part partnumber number numberincludes includes includes
digits digits
digitsfrom from fromeach each eachof of ofthe the thefollowing following followingcategories, categories, categories,depending depending dependingon on onthe the thecon󰘰guration con󰘰guration con󰘰gurationof of ofyour your yourequipment. equipment. equipment.
Pump Pump
Pump
Type Type
Type
(EC) (EC)
(EC)
Lower Lower
LowerSize Size Size
(8) (8)
(8)
Motor Motor
Motor
(J) (J)
(J)
Lower Lower
Lower
Con󰘰guration Con󰘰guration
Con󰘰guration
(4) (4)
(4)
Mounting Mounting
Mounting
Con󰘰guration Con󰘰guration
Con󰘰guration(1) (1) (1)
8:5000ccJ:2Horsepower,3Phase
ATEX•FM•IECEx
4=Sealed,
tri-clamp
1=Stand EC
Approvals Approvals
Approvals
ECx9xxModels
ECx0xxModels
II2(1)G
Exdbh[iaGa]IIAT3GbX
ECxJxxModels
II2(1)G
Exdbh[iaopisGa]IIAT3GbX
NOTE: NOTE:
NOTE:SeetheE-FloDCMotororThreePhasemanualformotorapprovalsinformation.
3A3453H3

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.Theexclamation
pointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰crisks.Whenthese
symbolsappearinthebodyofthismanualoronwarninglabels,referbacktotheseWarnings.Product-speci󰘰chazard
symbolsandwarningsnotcoveredinthissectionmayappearthroughoutthebodyofthismanualwhereapplicable.
DANGER DANGER
DANGERSEVERE SEVERE
SEVEREELECTRIC ELECTRIC ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentcanbepoweredbymorethan240V.Contactwiththisvoltagewillcausedeath
orseriousinjury.
•Turnoffanddisconnectthepoweratthemainswitchbeforedisconnectinganycablesandbefore
servicingequipment.
•Thisequipmentmustbegrounded.Connectonlytoagroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodesand
regulations.
WARNING WARNING
WARNINGFIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Paintor
solvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,andplastic
dropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Neversprayor󰘱ushsolventathighpressure.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunlessthey
areanti-staticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock. . .Donotuseequipmentuntil
youidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite󰘱ammable
vapors.Tohelpprevent󰘰reandexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
•Donotoperateelectrostaticgunsinequipmentworkarea.
43A3453H

Warnings
WARNING WARNING
WARNINGPRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskinand
causeseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbeforecleaning,
checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestratedsystem
component.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data Datainall
equipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcompleteinformation
aboutyourmaterial,requestSafetyDataSheet(SDS)fromdistributororretailer.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovalsand
createsafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicingequipment,
followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMES
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,inhaled,or
swallowed.
•ReadSafetyDataSheet(SDS)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicableguidelines.
3A3453H5

Warnings
WARNING WARNING
WARNINGBURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoidsevere
burns:
•Donottouchhot󰘱uidorequipment.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,including
eyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisequipmentincludesbutisnot
limitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolventmanufacturer.
63A3453H

Installation
Installation Installation
Installation
Installationofthisequipmentinvolvespotentially
hazardousprocedures.Onlytrainedandquali󰘰ed
personnelwhohavereadandwhounderstand
theinformationinthismanualshouldinstallthis
equipment.
Location Location
Location
Whenselectingthelocationfortheequipment,keep
thefollowinginmind:
•Theremustbesuf󰘰cientspaceonallsidesof
theequipmentforinstallation,operatoraccess,
maintenance,andaircirculation.
•Ensurethatthemountingsurfaceandmounting
hardwarearestrongenoughtosupporttheweight
oftheequipment,󰘱uid,hoses,andstresscaused
duringoperation.
•Theremustbeastart/stopcontrol(C)
withineasyreachoftheequipment.
SeeTypicalInstallation,page12.
Mount Mount
Mountthe the thePump Pump Pump
Duringinstallationpumpscouldslidetogether
causingapotentialpinchhazard.Usecaution
wheninstallingthepumps.
See See
SeeFigures Figures Figures2 2 2and and and3. 3. 3.
1.Placeeachpump(4)ontothestandframe(6)
andalignthemountingholesofthemotorstand
bracket(2)withthestandframe(6).Install
washers(13)andbolts(14)butdonottighten.
2.Installtheinletmanifold(3).Placegaskets(15)
overtheinletportsandattachmanifold(3)using
clamps(7).
3.Installtheoutletmanifold.Placegaskets(15)
overtheoutletportsandattachmanifold(3)
usingclamps(7).
4.Installtheo-ring(34c)andpressuretransducer
(34b)onthetransducermanifold(34a).Use
thegasket(34e)andclamp(34d)toattachthe
transducerassemblytothetopmanifold(3).
5.Tightenbolts(14)tosecurethepumpstothe
stand.
6.Models Models
Modelswith with withSealed Sealed SealedLowers: Lowers: Lowers:Installtheshields
(12)onbothpumpsbyengagingthebottomlips
withthegrooveinthetopplate.Snapthetwo
shieldstogether.
Figure1
7.SeeMountingHolePatterns,page59.Secure
thestandtothe󰘱oorwithM19(5/8in.)bolts
whichengageatleast152mm(6in.)intothe
concrete󰘱oortopreventthepumpfromtipping.
8.Levelthestandasrequired,usingshims.
3A3453H7

Installation
NOTICE NOTICE
NOTICE
Whenliftingthefullassemblyusetheliftringson
bothmotors.Failuretousebothliftringswillcause
thepumptobecomeunbalanced,makeitdif󰘰cultto
move,andcouldresultindamagetotheassembly.
Figure2MountthePump,withSealedBellowsLower
83A3453H

Installation
Figure3MountthePump,withOpenWetCupLower
3A3453H9

Installation
Install Install
Installthe the theControl Control ControlModule Module Module
1.Shutoffandlockoutpowertothemotor.
2.Assemblethebracketkit(6a-6f)andtheholder
andtie(11,12)asshown.
3.Installthemodule(1)inthebracket(6a),making
surethetabsatthebottomofthebracketengage
theslotsinthemodule,andthelipatthetopof
thebracketholdsthemodulesecurelyinplace.
Figure4InstalltheControlModule
Connect Connect
Connectthe the theControl Control ControlModule Module Module
1.Ifstillon,shutoffandlockoutpowertothemotor.
2.Connectthegrayendoftheaccessorycable(25)
intoport3onthebottomofthecontrolmodule.
Usethetie(12)asastrainrelief.Connectthe
redendoftheaccessorycable(25)intopower
terminal(PT)1onthe󰘰rstmotor.
3.Plugthegrayendofthesecondaccessorycable
(25)intoPT2onthe󰘰rstmotorandtheredend
oftheaccessorycable(25)intoPT1onmotor2.
4.Installthejumperconnector(5)overPT2and
PT3onmotor2,usingthescrew(5a).
5.Restorepowertothemotor.
Figure5ConnecttheControlModule
103A3453H

Installation
Power Power
PowerSupply Supply SupplyRequirements Requirements Requirements
Improperwiringmaycauseelectricshockorother
seriousinjuryifworkisnotperformedproperly.
Allelectricalwiringmustbedonebyaquali󰘰ed
electricianandcomplywithalllocalcodesand
regulations.
Table Table
Table1 1 1. . .Power Power PowerSupply Supply SupplySpeci󰘰cations Speci󰘰cations Speci󰘰cations
Model Model
ModelVoltage Voltage VoltagePhase Phase PhaseHz Hz HzPower Power Power
ECx9xx
ECx0xx
200–240
Vac
150/605.8kVA(2.9
kVApermotor)
ECxJxx380–480
Vac
350/606.0kVA(3.0
kVApermotor)
Hazardous Hazardous
HazardousArea Area AreaCabling Cabling Cablingand and andConduit Conduit Conduit
Requirements Requirements
Requirements
Explosion Explosion
ExplosionProof Proof Proof
Allelectricalwiringinthehazardousareamustbe
encasedinClassI,DivisionI,GroupDapproved
explosion-proofconduit.FollowallNational,State,
andLocalelectriccodes.
Aconduitseal(D)isrequiredwithin18in.(457
mm)ofthemotorfortheUSandCanada.See
TypicalInstallation,page12.
Allcablesmustberatedat70°C(158°F).
Flame Flame
FlameProof Proof Proof(ATEX) (ATEX) (ATEX)
Useappropriateconduit,connectors,andcable
glandsratedforATEXII2G.FollowallNational,
State,andLocalelectriccodes.
Allcableglandsandcablesmustberatedat70°C
(158°F).
3A3453H11

Installation
Typical Typical
TypicalInstallation Installation Installation
Table Table
Table2 2 2Typical Typical TypicalInstallation Installation Installation— — —Pump Pump Pumpwith with withSealed Sealed SealedBellows Bellows BellowsLower Lower Lower
NON NON
NON- - -HAZARDOUS HAZARDOUS HAZARDOUSLOCATION LOCATION LOCATIONHAZARDOUS HAZARDOUS HAZARDOUSLOCATION LOCATION LOCATION
123A3453H

Installation
Table Table
Table3 3 3Typical Typical TypicalInstallation Installation Installation— — —Pump Pump Pumpwith with withOpen Open OpenWet Wet WetCup Cup CupLower Lower Lower
NON NON
NON- - -HAZARDOUS HAZARDOUS HAZARDOUSLOCATION LOCATION LOCATIONHAZARDOUS HAZARDOUS HAZARDOUSLOCATION LOCATION LOCATION
Key Key
Keyfor for forTable Table Table2 2 2and and andTable Table Table3 3 3
AElectricalSupply(mustbesealedconduit
approvedforuseinhazardouslocations)
BFusedSafetySwitch,withlock
CStart/StopControl(mustbeapprovedfor
useinhazardouslocations)
DExplosionProofConduitSeal.Required
within18in.(457mm)ofthemotorforthe
USandCanada.
EFluidPressureGauge
FFluidShutoffValve
GPumpGroundWire.Twogroundterminals
areprovidediflocalcoderequiresredundant
groundingconnections.
HFluidDrainValve
3A3453H13

Installation
Connect Connect
Connectthe the theSupply Supply SupplyWiring Wiring Wiring
NOTE: NOTE:
NOTE:ForECxJxx3Phasemodels,seemanual
3A4409forwarningsandwiringinstallation
instructions.
SeeTable1forpowersupplyrequirementsforeach
individualmotor.Thesystemrequiresadedicated
circuitprotectedwithacircuitbreaker.
Toavoidinjuryfrom󰘰re,explosion,orelectric
shock,allelectricalwiringmustbedonebya
quali󰘰edelectricianandcomplywithalllocalcodes
andregulations.
1.Ensurethatthefusedsafetyswitch(B)isshut
offandlockedout.
2.Installastart/stopcontrol(C)intheelectrical
supplyline(A),withineasyreachofthe
equipment.Thestart/stopcontrolmustbe
approvedforuseinhazardouslocations.
NOTE: NOTE:
NOTE:Thestart/stopcontrolcanbe
wiredtooperatetwomotors.See
PowerSupplyConnections,page15
3.Opentheelectricalcompartment(S)onthe
motor.
4.Bringthepowerwiresintotheelectrical
compartmentthroughthe3/4–14npt(f)inletport.
Connectthewirestotheterminals,asshownin
PowerSupplyConnections,page15.Torquethe
terminalnutsto25in-lb(2.8N•m)maximum.Do Do
Do
not not
notover-torque. over-torque. over-torque.
5.Closetheelectricalcompartment.Torquethe
coverscrewsto15ft-lb(20.3N•m).
6.Repeatthestepsaboveforthesecondmotor.
143A3453H

Installation
Power Power
PowerSupply Supply SupplyConnections Connections Connections
Each Each
Eachmotor motor motorconnected connected connectedto to toits its itsown own ownpower power powerdrop drop drop
GND P1 P2
Lock Out
Box
Motor 1
P1
P2
GND P1 P2
Lock Out
Box
Motor 2
P1
P2
Two Two
Twomotors motors motorsconnected connected connectedto to toa a asingle single singlepower power powerdrop drop drop
GND P1 P2
Lock Out box
Motor 1Motor 2
P1 P2 P1
P2
1
T ightenallterminalnutsto5in-lb(.8N•m)maximum.Donotover-torque.
2
T ightencoverscrewsto15ft-lb(0.3N•m).
3
Aconduitseal(D)isrequiredwithin18in.(457mm)ofthemotorfortheUSandCanada.
3A3453H15

Installation
Grounding Grounding
Grounding
Thisequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.
1.Pump: Pump:
Pump:Loosenthegroundscrewandattacha
groundwire.Tightenthegroundscrewsecurely.
Connecttheotherendofthegroundwiretoa
trueearthground.
NOTE: NOTE:
NOTE:Bothpumpsareconnectedtoacommon
controlmoduleandmustbegroundedtothe
samegroundpoint.Differentgroundpoints
(unequalpotential)maycausecurrentto󰘱ow
throughcomponentcables,causingincorrect
signals.
2.Fluid Fluid
Fluidhoses: hoses: hoses:Useonlyelectricallyconductive
hoseswithamaximumof500ft.(150m)
combinedhoselengthtoensuregrounding
continuity.Checktheelectricalresistanceof
hoses.Iftotalresistancetogroundexceeds25
megohms,replacehoseimmediately
3.Fluid Fluid
Fluidsupply supply supplycontainer: container: container:Followyourlocalcode.
4.Solvent Solvent
Solventpails pails pailsused used usedwhen when when󰘱ushing: 󰘱ushing: 󰘱ushing:Followlocal
code.Useonlyconductivemetalpails,placed
onagroundedsurface.Donotplacethepail
onanon-conductivesurface,suchaspaperor
cardboard,whichinterruptsgroundingcontinuity.
5.To To
Tomaintain maintain maintaingrounding grounding groundingcontinuity continuity continuitywhen when when󰘱ushing 󰘱ushing 󰘱ushing
or or
orrelieving relieving relievingpressure: pressure: pressure:Holdmetalpartofthespray
gunorvalve󰘰rmlytothesideofagrounded
metalpail,thentriggerthegunoropenthevalve.
Fluid Fluid
FluidLine Line LineAccessories Accessories Accessories
Installthefollowingaccessoriesintheordershown
intheTypicalInstallationDiagram,page12,using
adaptersasnecessary.
NOTE: NOTE:
NOTE:All󰘱uidlinesandaccessoriesmustberated
tothemaximumworkingpressureof400psi(2.8
MPa,28.0bar).
•Fluid Fluid
Fluiddrain drain drainvalve valve valve(H): (H): (H):requiredinyoursystem,to
relieve󰘱uidpressureinthehoseandcirculation
system.
•Fluid Fluid
Fluidpressure pressure pressuregauge gauge gauge(E): (E): (E):formoreprecise
adjustmentofthe󰘱uidpressure.
•Fluid Fluid
Fluidshutoff shutoff shutoffvalve valve valve(F): (F): (F):shutsoff󰘱uid󰘱ow.
Fill Fill
FillWith With WithOil Oil OilBefore Before BeforeUsing Using UsingEquipment Equipment Equipment
Beforeusingtheequipment,openthe󰘰llcap(P)and
addGracoPartNo.16W645ISO220silicone-free
syntheticgearoil.Checktheoillevelinthesightglass
(K).Filluntiltheoillevelisnearthehalfwaypointof
thesightglass.Theoilcapacityisapproximately1.5
quarts(1.4liters).Do Do
Donot not notover󰘰ll. over󰘰ll. over󰘰ll.
NOTE: NOTE:
NOTE:Four1quart(0.95liter)bottlesofoilare
suppliedwiththeequipment.
Flush Flush
FlushBefore Before BeforeUsing Using UsingEquipment Equipment Equipment
Thepump󰘱uidsectionwastestedwithlightweight
oil,whichisleftinthe󰘱uidpassagestoprotectparts.
Toavoidcontaminatingyour󰘱uidwithoil,󰘱ushthe
equipmentwithacompatiblesolventbeforeusing
theequipment.
163A3453H

Operation
Operation Operation
Operation
Startup Startup
Startup
Tooperatethepump,followtheStartupinstructions
fortheAdvancedmotorintheMotormanual.
Runthepumpataslowspeeduntilthe󰘱uidlinesare
primedandallairisforcedoutofthesystem.
Shutdown Shutdown
Shutdown
FollowthePressureReliefProcedure,page17.
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure
FollowthePressureReliefProcedure
wheneveryouseethissymbol.
Thisequipmentstayspressurizeduntilpressureis
manuallyrelieved.Tohelppreventseriousinjury
fromsplashing󰘱uidandmovingparts,followthe
PressureReliefProcedurewhenyoustopspraying
andbeforecleaning,checking,orservicingthe
equipment.
1.Disengagethestart/stopcontrol(C).
SeeTypicalInstallation,page12.
2.Shutoffandlockoutthefusedsafetyswitch(B).
3.Openthe󰘱uiddrainvalve(H),havingawaste
containerreadytocatchdrainage.Leaveopen
untilyouarereadytopressurizesystemagain.
Control Control
ControlModule Module ModuleOverview Overview Overview
TheControlModuleprovidestheinterfaceforusers
toenterselectionsandviewinformationrelatedto
setupandoperation.
Thescreenbacklightissettoturnoffafter10minutes
ofinactivity.
Keysareusedtoinputnumericaldata,entersetup
screens,navigatewithinascreen,scrollthrough
screens,andselectsetupvalues.
Control Control
ControlModule Module ModuleCable Cable CableConnections Connections Connections
Control Control
Control
Module Module
Module
Port Port
Port
Number Number
NumberConnector Connector ConnectorPurpose Purpose Purpose
1FiberOpticRX-toPLC
2FiberOpticTX-toPLC
3PowerandCANcommunication
4Start/stopinput
5FiberOpticRX-tonextADCM
6FiberOpticTX-tonextADCM
7Pressuretransducer1
8BPRcontrol4-20mAoutput
9Agitatorcontrol4–20mAoutput
10Pressuretransducer2
3A3453H17

Operation
Control Control
ControlModule Module ModuleScreens Screens Screens
TheControlModulehastwosetsofscreens:
RunandSetup.Fordetailedinformationsee
RunScreens,page25,andSetupScreens,page28.
Press
totogglebetweentheRunscreensand
theSetupscreens.
Control Control
ControlModule Module ModuleKeys Keys Keys
Theaboveimageshowsaviewofthecontrolmodule
displayandkeys.
NOTICE NOTICE
NOTICE
Topreventdamagetothesoftkeybuttons,donot
pressthebuttonswithsharpobjectssuchaspens,
plasticcards,or󰘰ngernails.
Table4explainsthefunctionofthemembrane
keysonthecontrolmodule.Asyoumovethrough
thescreens,youwillnoticethatmostinformation
iscommunicatedusingiconsratherthanwords
tosimplifyglobalcommunication.Thedetailed
screendescriptionsinRunScreens,page25,and
SetupScreens,page28,explainwhateachicon
represents.Thetwosoftkeysaremembranebuttons
whosefunctioncorrelateswiththescreencontentto
theimmediateleftofthebutton.
183A3453H

Operation
Table Table
Table4 4 4Module Module ModuleKeys Keys Keys
Membrane Membrane
MembraneKeys Keys KeysSoftkeys Softkeys
Softkeys
PresstotogglebetweenRunscreens
andSetupscreens.
EnterScreen. Highlightdatathatcanbeedited.Alsochanges
thefunctionoftheUp/Downarrowssotheymovebetween
data󰘰eldsonthescreen,ratherthanbetweenscreens.
ErrorReset: Usetoclearalarmaftercause
hasbeen󰘰xed.Whenthereisnoalarmto
clear,thiskeywillsettheactivepump’s
pro󰘰letoStop.Alsousedtocanceldata
enteredandreturntooriginaldata.
ExitScreen. Exitdataediting.
Up/DownArrows: Usetomovebetween
screensor󰘰eldsonascreen,ortoincrement
ordecrementthedigitsinasettable󰘰eld.
Enter. Presstoactivatea󰘰eldforeditingortoaccept
thehighlightedselectiononadropdownmenu.
Softkeys: Usevariesbyscreen.
Seecolumnsatright.
Right. Movetotherightwheneditingnumber󰘰elds.Press
againtoaccepttheentrywhenalldigitsarecorrect.
Reset. Resettotalizertozero.
ActivatePro󰘰le. Thissoftkeyisdisabledby
default,andonlyappearsifthePro󰘰le Pro󰘰le
Pro󰘰leLock Lock Lockbox
ischeckedon.SetupScreen14,page40.
Presstoactivatethepro󰘰lejustedited.
3A3453H19

Operation
Icons Icons
Icons
Asyoumovethroughthescreens,youwillnoticethatmostinformationiscommunicatedusingiconsrather
thanwordstosimplifyglobalcommunication.ThedetailedscreendescriptionsinRunScreens,page25,and
SetupScreens,page28,explainwhateachiconrepresents.
Screen Screen
ScreenIcons Icons Icons
Speed
Pro󰘰leNumber
PressureControl
Cycles
PumpPressure FlowRate
Pressure
Target
InSetupMode
ModeSelect
PressureMode FlowMode
SystemMode
SystemReset
LowerSize BackPressure
Regulator
Maximum
Limit
Minimum
Limit
Maximumand
MinimumLimits
DeviationEnable
AlarmEnable
Calibration
JogMode
JogUp/Down
Screen Screen
ScreenIcons Icons Icons
CyclesTotal Volume
Maintenance
Units
Transducer
PressureTransducerOff
CalibrationScale ZeroOffset
SerialNumber
ControlLocation
LocalControl PLC/RemoteControl
ModbusDevice
ModbusAddress
SerialPort
SerialBaudrate
Calendar Clock
Password
LockPro󰘰le
EnableAgitatorOutput AgitatorSpeedSetting
ActualVFDFrequency DisablePLC/Net-
workControl
203A3453H