Graco SaniForce 24V310 Parts list manual

Instructions/Parts
SaniForce® SaniForce®
SaniForce®Piston Piston PistonPump Pump Pump
Elevator Elevator
ElevatorPackages Packages Packages333406D
EN
For For
Foruse use usein in insanitary sanitary sanitaryapplications applications applicationsto to totransfer transfer transferlow low lowto to tomedium medium mediumviscosity viscosity viscosity󰘱uids. 󰘱uids. 󰘱uids.For For Forprofessional professional professionaluse use useonly. only. only.Not Not Not
approved approved
approvedfor for foruse use usein in inEuropean European Europeanexplosive explosive explosiveatmosphere atmosphere atmospherelocations. locations. locations.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanual.Save Save
Savethese these these
instructions. instructions.
instructions.
MaximumAirInletPressure:100psi
(0.7MPa,7.0bar)
NOTE:Ifusinganelectricprogressive
cavitypump,refertothepump
manualforallfunctionsforoperation
andmaintenanceofthepump.For
operationandmantenanceofthe
elevator,refertothismanual.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
Models...............................................................3
Warnings...........................................................5
SystemComponents...........................................8
Installation..........................................................9
ChooseaLocation.......................................9
UnpacktheEquipment.................................9
MoveEquipmenttoLocation.........................9
Assembly....................................................9
GroundtheEquipment.................................11
Setup..........................................................12
Operation...........................................................14
PressureReliefProcedure............................14
FlushBeforeFirstUse..................................14
SetHeightofArticulatingArm.......................14
StartandAdjusttheElevator........................15
StartandAdjustthePump............................16
ChangeDrums............................................16
CleantheElevatorandPump.......................17
Shutdown....................................................17
Troubleshooting..................................................18
Repair................................................................19
ReplaceElevatorSeal..................................19
ServicethePump.........................................20
LubricatethePacking...................................20
RemoveWaterfromAirCylinder...................20
RepairorReplaceAirControlParts...............20
Parts..................................................................22
Dimensions........................................................33
AppendixA:AirConnections...............................35
TechnicalData...................................................37
2333406D

Models
Models Models
Models
SeeIDtagonsideofairmotor(locatedunderthe
motorcover)formodelnumber.
Includes: Includes:
Includes:
Model Model
ModelCart Cart Cartand and andHandle Handle HandlePump Pump
PumpPackings Packings PackingsPump Pump PumpBrackets Brackets Brackets
24V310†�nonenone24V303†
24V311†nonenone24V303†
24V312�nonenone24V307
24V313nonenone24V307
24V314�nonenone24V304
24V315nonenone24V304
24V316�2:1UHMWPE24V303
24V317�2:1PTFE24V303
24V3182:1UHMWPE24V303
24V3192:1PTFE24V303
24V320�6:1Buna-n24V307
24V321�6:1PTFE24V307
24V3226:1Buna-n24V307
24V3236:1PTFE24V307
24V324�5:1Varied24V304
24V3255:1Varied24V304
26C025*�nonenone24Y523
26C026*nonenone24Y523
*ForusewithMonark5:1pump†Forusewithprogressivecavitypumps25Cxxx.
333406D3

Material Material
MaterialCerti󰘰cation Certi󰘰cation Certi󰘰cation
SaniForce SaniForce
SaniForceProduct Product ProductFamily Family Family
IssueDate:April1,2014
All󰘱uidcontactmaterialsintheSaniForceproductfamilyareFDA-CompliantandmeettheUnitedStates
CodeofFederalRegulations(CFR)Title21,Section177orareofacorrosionresistantgradeStainless
Steel.Thisincludesthebelowproductgroups:
SaniForce515,1040,1590,and2150Air-OperatedDoubleDiaphragmPumps
SaniForce1590,3150HSAir-OperatedDoubleDiaphragmPumps
SaniForce1590,3150HS3-ACerti󰘰edAir-OperatedDoubleDiaphragmPumps
SaniForce2:1,5:1,6:1,and12:1Air-OperatedPistonPumps
SaniForceDiaphragmPumpandPistonPumpDrumUnloaders
SaniForcePistonPumpElevators
SaniForceDiaphragmPumpandPistonPumpBinEvacuationSystems
0000000000000
0000000000000
0000000000000
0000000000000
BradleyA.Byron
QualityManager
GracoInc.
4333406D

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenanceandrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolreferstoprocedure-speci󰘰c
risks.WhenthesesymbolsappearinthebodyofthismanualoronlabelsreferbacktotheseWarnings.
Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughoutthebodyof
thismanualwhereapplicable.
WARNING WARNING
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Tohelp
prevent󰘰reandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Useonlygroundedhoses.
•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless
theyareantistaticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock,Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
•Donotoperateelectrostaticgunsinequipmentworkarea.
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
333406D5

Warnings
WARNING WARNING
WARNING
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnicalData
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.(Ifapplicable.)
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
PLASTIC PLASTIC
PLASTICPARTS PARTS PARTSCLEANING CLEANING CLEANINGSOLVENT SOLVENT SOLVENTHAZARD HAZARD HAZARD
Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious
injuryorpropertydamage.
•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing
parts.
•SeeTechnical Technical
TechnicalData Data Datainthisandallotherequipmentinstructionmanuals.Read󰘱uidand
solventmanufacturer’sMSDSsandrecommendations.
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
6333406D

Warnings
WARNING WARNING
WARNING
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadMSDSstoknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer
333406D7

SystemComponents
System System
SystemComponents Components Components
Allmodelsincludetheelevator(1),thearticulating
arm(2),andamountingkit(3).Mobilemodelsalso
includethehandle(4)andthecart(5).Somemodels
alsoincludeapump(6).
1ElevatorFrame—includespneumaticcontrols
toregulateairtothepumpairmotorandtothe
aircylinderthatraisesandlowersthepumpin
andoutofthematerialcontainer.
2ArticulatingArm(allowslateralmovementofthe
pumprelativetotheelevator)
3MountingKit(connectsthepumptothe
articulatingarm)
4Drivehandle(usedonmobilemodelstosteer
thecart)
5Cart(formobilemodels)
6Pumptomovematerialfromthedrumtothe
targetapplication
8333406D

Installation
Installation Installation
Installation
Choose Choose
Choosea a aLocation Location Location
Choosealocationthatmeetsthefollowing
requirements:
•Isclosetowherethe󰘱uidisbeingdeliveredto
minimizebackpressureandmaximize󰘱owrate.
•Providesenoughroomaroundtheequipmentfor
maintenance.
•Providesenoughroomforaccesstotheairsupply
shutoffvalvesandthepneumaticcontrols.
•Providesenoughroomtoloadandunload󰘱uid
drums,possiblyfouronapallet,withaforkliftor
handtruck.
•Hassuf󰘰cientoverheadclearance—10feetfor
stationarymodels,11feetformobilemodels.
•Hasa󰘱at,level󰘱oor.
Unpack Unpack
Unpackthe the theEquipment Equipment Equipment
NOTICE NOTICE
NOTICE
Movingorinstallingtheelevatorcomponents
withoutfollowingtheseinstructionsmaydamage
theequipment.
1.Inspectthecrateandboxesforshippingdamage.
Contactthecarrierifdamaged.
2.Openallboxes.Mobile Mobile
MobileModels: Models: Models:Removethe
sidesandtopofthecratecontainingthecart.
3.Checkthecontentsforlooseordamagedparts.
4.Comparethepackingslipagainstitemsinsidethe
boxes.ImmediatelycallyourGracodistributor
aboutanyshortagesordamage.
5.Removethecomponentsfromtheboxes.Mobile Mobile
Mobile
Models: Models:
Models:Donotremovethecartfromthepallet
atthistime.
Move Move
MoveEquipment Equipment Equipmentto to toLocation Location Location
Toavoidcrushinginjuriesormusclestrains,never
haveonepersonmoveorlifttheelevator,thecart,
orthe6:1or12:1pump.
Useaforkliftorhandtruckandsupportdevices,
suchasahoist,andhaveanadequatenumberof
personneltomovetheelevator,thecart,andthe
largerpumps.Avoidjarringtheequipmentwhile
movingit.
NOTE: NOTE:
NOTE:
•Ensurethereisanadequatecompressedair
supply.Refertoyourpumpmanualforyourair
consumption.
•Havethepumpmanualavailable.
•Ensurethatallhosesareproperlysizedand
pressureratedforthesystem.
Assembly Assembly
Assembly
1.Anchortheelevator.
Stationary Stationary
StationaryModels: Models: Models:Usefour1/2–inchanchor
bolts(notsupplied)toanchorthebaseplateof
theelevatortothe󰘱oor.Followholepattern
shown.
10.0" 4XØ0.5"
10.0"
Mobile Mobile
MobileModels: Models: Models:Lockthewheelsonthecart.Use
four1/2–13x1.25in.bolts(9)toanchorthebase
plateoftheelevatortothecart.
333406D9

Installation
2.Attachthearticulatingarm.
All All
Allmodels: models: models:Remove4nuts(308),washers(307)
andtheu-bolt(306)fromthearm.Placethearm
ontheelevatorrisertubeatthedesiredmounting
levelforyourpump.Reattachtheu-boltand
hand-tightenthenutstosecurethearmtothe
tube.
Figure1
3.Attachthepumpbracket(401)andpumptothe
articulatingarm.
Figure22:1andProgressiveCavityPump
Models:
Figure35:1PumpModels:
Figure46:1PumpModels:
10333406D