Graco SaniForce SPU.A01AAA1AA0C21 Instruction Manual

Operation
SaniForce™ SaniForce™
SaniForce™
Pail Pail
PailUnloader Unloader UnloaderSystem System System3A5400B
EN
For For
Foruse use usewith with withfood food foodgrade grade gradebulk bulk bulksupply supply supplyof of ofmedium medium mediumto to tohigh high highviscosity viscosity viscosityproduct. product. product.
For For
Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandinmanuals
identi󰘰edintheRelatedManualstableonpage2.Save Save
Saveall all all
instructions. instructions.
instructions.
Maximum Working Air Pressure: 100psi (0.7 MPa, 7 bar)Maximum Working Fluid Pressure: 650psi (4.5 MPa, 45 bar)
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
Models...............................................................2
RelatedManuals................................................2
Warnings...........................................................3
Con󰘰gurationMatrix............................................5
Installation..........................................................6
GeneralInformation.....................................6
LocatethePumpSystem..............................6
Grounding...................................................7
FluidOutletLine...........................................7
Operation...........................................................8
PressureReliefProcedure............................8
FlushthePumpBeforeFirstUse..................8
StartandAdjustRam...................................8
StartandAdjustthePump............................8
ChangePail.................................................9
PumpShutdown..........................................9
Maintenance......................................................10
Lubrication...................................................10
FlushingandStorage...................................10
CleaningthePlaten......................................11
Dimensions........................................................12
TechnicalData...................................................13
GracoStandardWarranty....................................14
Models Models
Models
Model Model
ModelCerti󰘰cation Certi󰘰cation
Certi󰘰cationApprovals Approvals
Approvals
SPU.A01AAA1AA0C21EN10204,type2.1
SPU.A01AAA1AA0C31EN10204,type3.1
II2GD
ExhIIAT4GbX
ExhIIIA100°CDbX
SPU.A01AAB1AA0C21EN10204,type2.1
SPU.A01AAB1AA0C31EN10204,type3.1
II2GD
ExhIIAT4GbX
ExhIIIA100°CDbX
EC1935/2004
Related Related
RelatedManuals Manuals Manuals
ManualNumberTitle
3A5564SaniForce6:1SanitaryPumps,InstructionsandParts
3A5401SaniForcePailUnloaderSystem,Parts
3A5800SaniForceAirControls,Instructions/Parts
2
3A5400B

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Paint
orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand
explosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock.Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
SPECIAL SPECIAL
SPECIALCONDITIONS CONDITIONS CONDITIONSFOR FOR FORSAFE SAFE SAFEUSE USE USE
Equipmentmustcomplywiththefollowingconditionstoavoidhazardousconditionwhich
cancause󰘰reorexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
3A5400B 3

Warnings
WARNING
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinchoramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
SPLATTER SPLATTER
SPLATTERHAZARD HAZARD HAZARD
Duringblowoffofplaten,splattermayoccur.
•Useminimumairpressurewhenremovingplatenfromcontainer.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data Data
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestSafetyDataSheet(SDS)fromdistributororretailer.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment
includesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
4
3A5400B

CongurationMatrix
Con󰘰guration Con󰘰guration
Con󰘰gurationMatrix Matrix Matrix
Checktheidenti󰘰cationplate(ID)forthe
Con󰘰gurationNumberofyourpump.Usethe
followingmatrixtode󰘰nethecomponentsofyour
system.
Sample Sample
SampleCon󰘰guration Con󰘰guration Con󰘰gurationNumber: Number: Number:SPU SPU
SPUA01AAA1AA0C21 A01AAA1AA0C21 A01AAA1AA0C21
SPU SPU
SPUA A
A01 01
01A A
AA A AA A A1 1
1AA AA
AA0 0
0C21 C21 C21
Sanitary
PailUn-
loaderl
FramePumpPlatenSeal
Style
Seal
Material
ControlsAcces-
sories
WashBinCerti󰘰ca-
tion
NOTE: NOTE:
NOTE:Somecombinationsarenotpossible.Pleasecheckwithyourlocalsupplier.
Sanitary Sanitary
SanitaryPail Pail Pail
Unloader Unloader
Unloader
Frame Frame
FramePump Pump PumpPlaten Platen PlatenSeal Seal
SealStyle Style Style
SPU SPU
SPUA A
AStainlessSteel01 01
016:1Priming
PistonA A
A5–7gallonplastic
pailA A
AStatic
Seal Seal
SealMaterial Material MaterialControls Controls ControlsAccessoriess Accessoriess
AccessoriessWash Wash WashBin Bin BinCerti󰘰cation Certi󰘰cation
Certi󰘰cation
A A
APTFE1 1
1Exposed
pneumaticAA AA
AAMobile0 0
0NoneC21 C21
C21EN10204type2.1
B B
BBuna-NC31 C31
C31EN10204type3.1
3A5400B 5

Installation
Installation Installation
Installation
General General
GeneralInformation Information Information
TheTypicalInstallationshownisonlyaguidefor
selectingandinstallingsystemcomponents.
Referencelettersinthetext,forexample(A),referto
thecalloutsinthe󰘰gures.
ThePailUnloaderSystemconsistsofpartswhichare
stationaryandpartsattachedtotheaircylinderpiston
rod.Theparts,suchasthepumpandthecontrol
assembly,attachedtotheaircylindercentershaft
willraiseandlower(move)duringnormaloperation.
Thesemovingpartscomprisetheram.
Locate Locate
Locatethe the thePump Pump PumpSystem System System
1.Positionthepumpsystemsotheaircontrolsare
easilyaccessible.Ensurethatthereisenough
spaceoverheadfortheramtoraisefully.(See
Dimensions,page12)
2.Makesurethesurfaceis󰘱atandthattheunit
doesn’twobble.
NOTE: NOTE:
NOTE:Iftheunitisbeinglocatedinapermanent
location,usethefourholesinthebaseplateasa
guidetolocatewheretodrillholesformounting
anchors.
3.Foreaseofoperationandservice,locatethe
pumpso󰘱uidoutletportiseasilyaccessible.
NOTE: NOTE:
NOTE:Theoutletcanberotatedtoaccommodate
thelocation.
NOTE: NOTE:
NOTE:Anareashouldbeleftcleararoundthe
unittoensuresafeaccessformaintenance.
System System
SystemComponents Components Components
BAirMotor
CDisplacementPump
DPlaten
GIntegratedAirControl
JPlatenBleedPort
KBlowoffPort
LPlatentopumplowerclamp
Required Required
RequiredAccessories/Components Accessories/Components Accessories/ComponentsNot Not NotSupplied Supplied Supplied
SFluidLine
TAirSupplyLine
UAirLineDrainValve
VAirFilter
WBleedTypeAirShutoffValve
Fig. Fig.
Fig.1 1 1Typicalinstallation
6 3A5400B

Installation
Integrated Integrated
IntegratedAir Air AirControl Control Control
Theintegratedaircontrolincludes:
•Source Source
Sourceair air airsupply supply supply(A1): (A1): (A1):facilityairsupplytopower
SPU.
•Air Air
Airmotor motor motordrive drive driveair air air(A2): (A2): (A2):airsupplytodrivepump
airmotor.
•Main Main
Mainair air airslider slider slidervalve valve valve(BA): (BA): (BA):turnsaironandofftothe
system.Whenclosed,thevalverelievespressure
downstream.
•Ram Ram
Ramair air airregulator regulator regulator(BB): (BB): (BB):controlsramupanddown
pressureandblowoffpressure.
•Ram Ram
Ramair air airpressure pressure pressuregauge gauge gauge(BC): (BC): (BC):displaystheair
pressureusedtoraiseandlowertheram.
•Ram Ram
Ramdirector director directorvalve valve valve(BD): (BD): (BD):controlsramdirection.
•Air Air
Airmotor motor motorregulator regulator regulator(BE): (BE): (BE):controlsairpressureto
motor.
•Air Air
Airmotor motor motorpressure pressure pressuregauge gauge gauge(BF): (BF): (BF):displaystheair
pressureusedtodrivetheairmotor.
•Blowoff Blowoff
Blowoffbutton button button(BG): (BG): (BG):turnsaironandofftopush
theplatenoutofanemptypail.
•Air Air
Airmotor motor motorslider slider slidervalve valve valve(BH): (BH): (BH):turnsaironandoffto
theairmotor.Whenclosed,thevalverelievesair
trappedbetweenitandtheairmotor.Pushthe
valveintoshutoff.
Air Air
AirLine Line LineAccessories Accessories Accessories
SeeFig.1.
•Air Air
Airline line linedrain drain drainvalve valve valve(U) (U) (U)
•Air Air
Airline line line󰘰lter 󰘰lter 󰘰lter(V): (V): (V):removesharmfuldirtandmoisture
fromcompressedairsupply.
•Second Second
Secondbleed-type bleed-type bleed-typeair air airvalve valve valve(W): (W): (W):isolatesairline
accessoriesandsupplysystemforservicing.
Locateupstreamfromallotherairlineaccessories.
•Air Air
Airrelief relief reliefvalve valve valve(100 (100 (100psi): psi): psi):(twoattachedtoram
integratedaircontrolsforpumpandramair,not
visible):automaticallyrelievesexcessivepressure.
Grounding Grounding
Grounding
Theequipmentmustbegroundedtoreducethe
riskofstaticsparking.Staticsparkingcancause
fumestoigniteorexplode.Groundingprovidesan
escapewirefortheelectriccurrent.
Beforeoperatingthepump,groundthesystemas
explainedbelow.
•Pump: Pump:
Pump:Connectthegroundingwireattachedtothe
brackettoatrueearthground.
•Air Air
Airand and and󰘱uid 󰘱uid 󰘱uidhoses: hoses: hoses:Useonlygroundedhoseswith
amaximumof500ft(150m)combinedhoselength
toensuregroundingcontinuity.Checkelectrical
resistanceofhoses.Iftotalresistancetoground
exceeds29megohms,replacehoseimmediately.
•Spray Spray
Spraygun/dispense gun/dispense gun/dispensevalve: valve: valve:groundthrough
connectiontoaproperlygrounded󰘱uidhoseand
pump.
•Fluid Fluid
Fluidsupply supply supplycontainer: container: container:Followlocalcode.
•Solvent Solvent
Solventpails pails pailsused used usedwhen when when󰘱ushing: 󰘱ushing: 󰘱ushing:Followlocal
code.Useonlyconductivemetalpails,placed
onagroundedsurface.Donotplacethepail
onanonconductivesurface,suchaspaperor
cardboard,whichinterruptsgroundingcontinuity.
Checkyoursystemelectricalcontinuitybetweenthe
groundwireendandthepump󰘱uidoutletafterthe
initialinstallation,andthensetuparegularschedule
forcheckingcontinuitytobesurepropergrounding
ismaintained.Theresistanceshouldnotexceed10
ohms.Groundcable244524isavailableseparately.
Fluid Fluid
FluidOutlet Outlet OutletLine Line Line
Connectagrounded,󰘱exible󰘱uidhose(S)tothe
󰘱uidoutletport.Theportisa1.5in(38mm)sanitary
󰘱ange.
3A5400B
7

Operation
Operation Operation
Operation
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure
FollowthePressureReliefProcedure
wheneveryouseethissymbol.
Thisequipmentstayspressurizeduntilpressure
isrelievedmanually.Tohelppreventserious
injuryfrommovingparts,orfrompressurized󰘱uid,
suchassplashingintheeyesoronskin,follow
thePressureReliefProcedurewhenyoustop
pumpingandbeforeyouclean,check,orservice
theequipment.
1.Closetheairmotorslidervalve(BH)andthe
mainairslidervalve(BA).
NOTE NOTE
NOTE:Botharerelievingairvalves.
2.Settheramdirectorvalve(BD)toDOWN.The
ramwillslowlydrop.
3.Jogtheramdirectorvalve(BD)upanddownto
bleedairfromramcylinder.
4.Opendispensevalveortriggerguntorelieve
pumpoutputpressure.
Flush Flush
Flushthe the thePump Pump PumpBefore Before BeforeFirst First FirstUse Use Use
Thepumpwastestedinwater.Ifwatercould
contaminatethe󰘱uidyouarepumping,󰘱ushthe
pumpthoroughlywithacompatiblesolvent.See
pumpmanualfordetailedcleaninginstructions.
Start Start
Startand and andAdjust Adjust AdjustRam Ram Ram
1.Raisetheram:
a.Openthemainairslidervalve(BA)andset
theramairregulator(BB)to30psi(0.21
MPa,2.1bar).
b.Movetheramdirectorvalve(BD)handleto
UP.Allowtheramtorisetofullheight.
c.Whentheramisatitsfullheight,movethe
ramdirectorvalve(BD)handletotheneutral
(center)position.
2.Placeafullpailonthebaseandcenteritunder
thePlaten(D).
3.Adjustthepailtobesureitisalignedwiththe
platen,andopentheplatenbleedport(J).
NOTE: NOTE:
NOTE:Iftheplatenisnotalignedproperlyfor
enteringthepail,whentheplatenreachesthe
topofthepail,movetheramdirectorvalve(BD)
handletotheneutralpositionandmovethepail.
Thencontinueloweringtheplatenintothepail.
4.Withhandsawayfromthepailandtheplaten,
movetheramdirectorvalve(BD)handleto
DOWN,andlowertheramuntiltheplatenlowers
intothepailand󰘱uidbeginstocomeoutofthe
platenbleedport(J).
5.Movetheramdirectorvalve(BD)handletothe
neutralposition.
6.Closetheplatenbleedport(J).
Start Start
Startand and andAdjust Adjust Adjustthe the thePump Pump Pump
1.Connectpumpoutlet󰘰ttingsandhose(not
supplied).
NOTE: NOTE:
NOTE:Besureallcomponentsareadequately
sizedandpressureratedtomeetthesystem’s
requirements.
2.Besurethepumpairvalve(BE)isclosed.Set
thepumpairregulator(BB)toabout30psi
(0.21MPa,2.1bar).Settheramdirectorvalve
(BD)handletoDOWN.Seemanual3A5800for
SaniForceaircontrolsinstructionsandparts.
3.Openthepumpairmotorslidervalve(BH).
4.Keeptheramdirectorvalve(BD)handleDOWN
whilepumpisoperating.
NOTE: NOTE:
NOTE:Increaseairpressuretotheramifthe
pumpdoesnotprimeproperlywithheavier󰘱uids.
Decreaseairpressureif󰘱uidisforcedoutaround
thetopsealorplaten.
8 3A5400B

Operation
Change Change
ChangePail Pail Pail
1.Turnoffpumpairsupplybypushingtheairmotor
slidervalve(BH)totheoffposition.
2.Raisetheplatenoutofthepail:
NOTE: NOTE:
NOTE:Whenraisingtheram,thepailmustbe
pushedoffoftheplatenbyuseoftheblowoff
button(BG).Whentheblowoffbutton(BG)is
pushed,theairsupplyraisingtheramisdiverted
totheblowoffconnectionontheplatenand
createsapressuretopushthepailoffofthe
platen.Iftheramdirectorvalve(BD)isnotinthe
up(raiseram)position,theblowoffbutton(BG)
hasnofunctionality.
a.Movethedirectorvalvehandle(BD)tothe
UPposition.
b.Astheramraisesthepailoffofthebase,
periodicallypresstheblowoffbutton(BG)to
createapressureinthepailtopushitoffof
theplaten.
c.Whentheplatenisfreeofthepailandthe
ramreachesitsfullheight,movethedirector
valvehandle(BD)totheneutralposition.
3.Removetheemptypail.
4.Inspectplatenand,ifnecessary,remove
anyremainingmaterialormaterial
build-up.Iffullcleaningisnecessary,see
CleaningthePlaten,page11.
5.Toemptyanotherpail,performthestepsof
StartandAdjustRam,page8.
Pump Pump
PumpShutdown Shutdown Shutdown
Attheendoftheworkshift,afterany
necessary󰘱ushing,andbeforeyoucheck,
clean,adjust,orrepairthesystem,followthe
PressureReliefProcedure,page8.Alwaysstopthe
pumpatthebottomofitsstroketoprevent󰘱uidfrom
dryingonthedisplacementrod.(Theairmotorwill
exhaustatthebottomortopofthestroke.)
Turnofftheairsupplyshutoffvalve(W).
3A5400B 9

Maintenance
Maintenance Maintenance
Maintenance
Lubrication Lubrication
Lubrication
Thepumpislubricatedatthefactory.Itisdesigned
torequirenofurtherlubricationforthelifeofthe
packings.Thereisnoneedtoaddaninlinelubricator
undernormaloperatingconditions.
Flushing Flushing
Flushingand and andStorage Storage Storage
•Flushbefore󰘱uidcandryintheequipment,at
theendoftheday,beforestoring,andbefore
disassemblingorrepairingequipment.
•Flushatthelowestpressurepossible.Check
connectorsforleaksandtightenasnecessary.
•Flushwitha󰘱uidthatiscompatiblewiththe󰘱uid
beingdispensedandtheequipmentwettedparts.
•Always󰘱ushthepumpandrelievethepressure
beforestoringitforanylengthoftime.
NOTICE NOTICE
NOTICE
Flushthepumpoftenenoughtopreventthe
󰘱uidyouarepumpingfromdryingorfreezingin
thepumpanddamagingit.Storethepumpat
32°F(0°C)orhigher.Exposuretoextremelow
temperaturesmayresultindamagetoplasticparts.
10 3A5400B