Graco Husky 15120 User manual

Operation
Husky Husky
Husky™ ™ ™15120 15120 15120Air-Operated Air-Operated Air-Operated
Diaphragm Diaphragm
DiaphragmPump Pump Pump3A2888C
EN
Polypropylene Polypropylene
Polypropyleneor or orPVDF PVDF PVDFpumps pumps pumpsfor for for󰘱uid 󰘱uid 󰘱uidtransfer transfer transferapplications. applications. applications.For For Forprofessional professional professionaluse use useonly. only. only.
Not Not
Notfor for foruse use usein in inEuropean European Europeanexplosive explosive explosiveatmosphere atmosphere atmospherelocations. locations. locations.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandinyour
Repair/Partsmanual.
Save Save
Savethese these theseinstructions. instructions. instructions.
MaximumWorkingPressure:125psi
(0.86MPa,8.6bar)
PROVENQUALITY.LEADINGTECHNOLOGY.
Tel: [phone]
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Springer Pumps, LLC
Website: www.springerpumps.com
Int'l: +001 267 404 2910

Contents Contents
Contents
Warnings...........................................................3
OrderingInformation...........................................6
RelatedManuals................................................6
Con󰘰gurationNumberMatrix...............................7
Installation..........................................................8
GeneralInformation.....................................8
TightenFasteners........................................8
TipstoReduceCavitation.............................8
MountthePump..........................................8
GroundTheSystem.....................................10
AirLines......................................................10
AirExhaustVentilation.................................11
FluidSupplyLine.........................................12
FluidOutletLine...........................................12
FlangeConnections.....................................13
Operation...........................................................14
PressureReliefProcedure............................14
TightenFasteners........................................14
FlushthePumpBeforeFirstUse..................14
StartandAdjustthePump............................14
PumpShutdown..........................................14
Maintenance......................................................15
MaintenanceSchedule.................................15
Lubrication...................................................15
TightenThreadedConnections.....................15
FlushingandStorage...................................15
TorqueInstructions.............................................16
PerformanceCharts............................................17
Dimensions........................................................20
TechnicalData...................................................22
GracoStandardHuskyPumpWarranty................24
23A2888C
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Springer Pumps, LLC
Website: www.springerpumps.com
Int'l: +001 267 404 2910

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Tohelp
prevent󰘰reandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Useonlygroundedhoses.
•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless
theyareantistaticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock. . .Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
•Routeexhaustawayfromallignitionsources.Ifdiaphragmruptures,󰘱uidmaybeexhausted
withair.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
•Donotoperateelectrostaticgunsinequipmentworkarea.
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
3A2888C3
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Int'l: +001 267 404 2910

Warnings
WARNING WARNING
WARNING
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data Data
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
THERMAL THERMAL
THERMALEXPANSION EXPANSION EXPANSIONHAZARD HAZARD HAZARD
Fluidssubjectedtoheatincon󰘰nedspaces,includinghoses,cancreatearapidriseinpressure
duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious
injury.
•Openavalvetorelievethe󰘱uidexpansionduringheating.
•Replacehosesproactivelyatregularintervalsbasedonyouroperatingconditions.
PLASTIC PLASTIC
PLASTICPARTS PARTS PARTSCLEANING CLEANING CLEANINGSOLVENT SOLVENT SOLVENTHAZARD HAZARD HAZARD
Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious
injuryorpropertydamage.
•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing
parts.
•SeeTechnical Technical
TechnicalData Data Datainthisandallotherequipmentinstructionmanuals.Read󰘱uidand
solventmanufacturer’sMSDSsandrecommendations.
43A2888C
Tel: [phone]
Fax: [phone]
Springer Pumps, LLC
Website: www.springerpumps.com
Int'l: +001 267 404 2910

Warnings
WARNING WARNING
WARNING
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadMSDSstoknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Routeexhaustawayfromworkarea.Ifdiaphragmruptures,󰘱uidmaybeexhaustedinto
theair.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhot󰘱uidorequipment.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
3A2888C5
Tel: [phone]
Fax: [phone]
Springer Pumps, LLC
Website: www.springerpumps.com
Int'l: +001 267 404 2910

OrderingInformation
Ordering Ordering
OrderingInformation Information Information
To To
ToFind Find FindYour Your YourNearest Nearest NearestDistributor Distributor Distributor
1.Visitwww.graco.com.
2.ClickonWhere Where
Whereto to toBuy Buy BuyandusetheDistributor Distributor Distributor
Locator. Locator.
Locator.
To To
ToSpecify Specify Specifythe the theCon󰘰guration Con󰘰guration Con󰘰gurationof of ofa a aNew New New
Pump Pump
Pump
Please Please
Pleasecall call callyour your yourdistributor. distributor. distributor.
OR OR
OR
UsetheOnline Online
OnlineHusky Husky HuskySelector Selector SelectorTool Tool ToolontheProcess Process Process
Equipment Equipment
Equipmentpageatwww.graco.com www.graco.com www.graco.com. . .
To To
ToOrder Order OrderReplacement Replacement ReplacementParts Parts Parts
Please Please
Pleasecall call callyour your yourdistributor. distributor. distributor.
Distributor Distributor
DistributorNote Note Note
1.To󰘰ndpartnumbersfornewpumpsorkits,use
theOnline Online
OnlineHusky Husky HuskySelector Selector SelectorTool Tool Tool.
2.To󰘰ndpartnumbersforreplacementparts:
a.Usethecon󰘰gurationnumberfromtheID
plateonthepump.Ifyouonlyhavethe
Graco6–digitpartnumber,usetheselector
toolto󰘰ndthecorrespondingcon󰘰guration
number.
b.UsetheCon󰘰gurationNumberMatrixonthe
nextpagetounderstandwhichpartsare
describedbyeachdigit.
c.Use Use
Usethe the theRepair/Parts Repair/Parts Repair/PartsManual Manual Manual3A2889. 3A2889. 3A2889.Refer
tothemainPartsillustrationandtothe
Parts/KitsQuickReference.Followthepage
referencesonthesetwopagesforfurther
orderinginformation,asneeded.
3.PleasecallGracoCustomerServicetoorder.
Related Related
RelatedManuals Manuals Manuals
Manual Manual
Manual
Number Number
NumberTitle Title Title
3A2889Husky15120Air-OperatedDiaphragm
Pump,Repair/Parts
63A2888C
Tel: [phone]
Fax: [phone]
Springer Pumps, LLC
Website: www.springerpumps.com
Int'l: +001 267 404 2910

CongurationNumberMatrix
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number NumberMatrix Matrix Matrix
Checktheidenti󰘰cationplate(ID)fortheCon󰘰gurationNumberofyourpump.Usethefollowingmatrixto
de󰘰nethecomponentsofyourpump.
Sample Sample
SampleCon󰘰guration Con󰘰guration Con󰘰gurationNumber: Number: Number:15120P 15120P
15120P- - -PP01AP1PPPTFKPT PP01AP1PPPTFKPT PP01AP1PPPTFKPT
15120 15120
15120P P
PP P PP01A P01A
P01AP1 P1 P1PP PP
PPPT PT PTFK FK FKPT PT PT
PumpSizeFluid
Section
Material
Drive
Type
CenterSection
andAirValve
FluidCoversand
Manifolds
SeatsBallsDiaphragmsManifoldandSeat
Seals
Pump Pump
PumpFluid Fluid
FluidSection Section Section
Material Material
Material
Drive Drive
DriveType Type TypeCenter Center
CenterSection Section Sectionand and andAir Air Air
Valve Valve
ValveMaterial Material Material
For For
ForUse Use Use
With With
With
Fluid Fluid
FluidCovers Covers Coversand and andManifolds Manifolds Manifolds
15120 15120
15120P P
PPolypropy-
lene
P P
PPneumaticP01A P01A
P01APolypropyleneStandard
Diaphragms
P1 P1
P1Polypropylene,CenterFlange,
ANSI/DIN
15120 15120
15120F F
FPVDFP01G P01G
P01GPolypropyleneOvermolded
Diaphragms
P2 P2
P2Polypropylene,EndFlange,
ANSI/DIN
F2 F2
F2PVDF,EndFlange,ANSI/DIN
Seat Seat
SeatMaterial Material MaterialBall Ball
BallMaterial Material MaterialDiaphragm Diaphragm DiaphragmMaterial Material MaterialManifold Manifold
Manifoldand and andSeat Seat Seat
Seal Seal
SealMaterial Material Material
PP PP
PPPolypropyleneFK FK FKFKMFK FK FKFKMPT PT PTPTFE
PV PV
PVPVDFPT PT PTPTFEPO PO
POPTFE/EPDMOvermolded
SP SP
SPSantopreneSP SP SPSantoprenePT PT
PTPTFE/Santoprene2–Piece
SS SS
SSStainless
SteelSP SP
SPSantoprene
3A2888C7
Tel: [phone]
Fax: [phone]
Springer Pumps, LLC
Website: www.springerpumps.com
Int'l: +001 267 404 2910

Installation
Installation Installation
Installation
General General
GeneralInformation Information Information
TheTypicalInstallationshownisonlyaguidefor
selectingandinstallingsystemcomponents.Contact
yourGracodistributorforassistanceinplanninga
systemtosuityourneeds.AlwaysuseGenuine
GracoPartsandaccessories.Besureallaccessories
areadequatelysizedandpressureratedtomeetthe
system’srequirements.
Referencelettersinthetext,forexample(A),referto
thecalloutsinthe󰘰gures.
Variationsincolorbetweentheplasticcomponents
ofthispumparenormal.Colorvariationdoesnot
affecttheperformanceofthepump.
Tighten Tighten
TightenFasteners Fasteners Fasteners
Beforemountingandusingthepumpforthe󰘰rsttime,
checkandretorqueallexternalfasteners.Follow
TorqueInstructions,page16,orseethetorque
tagonyourpump.Afterthe󰘰rstdayofoperation,
retorquethefasteners.
Tips Tips
Tipsto to toReduce Reduce ReduceCavitation Cavitation Cavitation
CavitationinanAODDpumpistheformationand
collapseofbubblesinthepumpedliquid.Frequent
orexcessivecavitationcancauseseriousdamage,
includingpittingandearlywearof󰘱uidchambers,
balls,andseats.Itmayresultinreducedef󰘰ciencyof
thepump.Cavitationdamageandreducedef󰘰ciency
bothresultinincreasedoperatingcosts.
Cavitationdependsonthevaporpressureofthe
pumpedliquid,thesystemsuctionpressure,andthe
velocitypressure.Itcanbereducedbychangingany
ofthesefactors.
1.Reducevaporpressure:Decreasethe
temperatureofthepumpedliquid.
2.Increasesuctionpressure:
a.Lowertheinstalledpositionofthepump
relativetotheliquidlevelinthesupply.
b.Reducethefrictionlengthofthesuction
piping.Rememberthat󰘰ttingsaddfriction
lengthtothepiping.Reducethenumberof
󰘰ttingstoreducethefrictionlength.
c.Increasethesizeofthesuctionpiping.
NOTE: NOTE:
NOTE:Besuretheinlet󰘱uidpressuredoesnot
exceed25%oftheoutletworkingpressure.
3.Reduceliquidvelocity:Slowthecyclicrateof
thepump.
Pumpedliquidviscosityisalsoveryimportantbut
normallyiscontrolledbyfactorsthatareprocess
dependentandcannotbechangedtoreduce
cavitation.Viscousliquidsaremoredif󰘰culttopump
andmorepronetocavitation.
Gracorecommendstakingalltheabovefactors
intoaccountinsystemdesign.Tomaintainpump
ef󰘰ciency,supplyonlyenoughairpressuretothe
pumptoachievetherequired󰘱ow.
Gracodistributorscansupplysitespeci󰘰c
suggestionstoimprovepumpperformanceand
reduceoperatingcosts.
Mount Mount
Mountthe the thePump Pump Pump
Toavoidseriousinjuryordeathfromtoxic󰘱uidor
fumes:
•Ventilatetoaremotearea.Thepump
exhaustairmaycontaincontaminants.See
AirExhaustVentilation,page11.
•Nevermoveorliftapumpunderpressure.If
dropped,the󰘱uidsectionmayrupture.Always
followthePressureReliefProcedure,page14,
beforemovingorliftingthepump.
1.Besurethemountingsurfacecansupporttheweight
ofthepump,hoses,andaccessories,aswellasthe
stresscausedduringoperation.
2.Forallmountings,besurethepumpissecuredwith
screwsthroughthemountingfeet.
3.Makesurethesurfaceis󰘱atandthatthepumpdoesn’t
wobble.
4.Foreaseofoperationandservice,mountthepumpso
airvalve,airinlet,󰘱uidinletand󰘱uidoutletportsare
easilyaccessible.
5.ProlongedexposuretoUVradiationwilldegrade
naturalpolypropylenecomponentsofthepumps.To
preventpotentialinjuryorequipmentdamage,do
notexposepumportheplasticcomponentstodirect
sunlightforprolongedperiods.
83A2888C
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Int'l: +001 267 404 2910

Installation
Figure1TypicalInstallation
Accessories/Components Accessories/Components
Accessories/ComponentsNot Not NotSupplied Supplied SuppliedSystem System SystemComponents Components Components
AAirsupplylineJAirinletport(notvisible)
BBleed-typemasterairvalve(mayberequiredfor
yourpumpinstallation)
KAiroutletportandmuf󰘱er
CAir󰘰lter/regulatorassemblyLFluidinletport
DMasterairvalve(toisolatethe󰘰lter/regulatorfor
service)
MFluidoutletport
EGrounded,󰘱exible󰘱uidsupplylineNMountingfeet
FFluiddrainvalve(mayberequiredforyourpump
installation)
GFluidshutoffvalve
HGrounded,󰘱exible󰘱uidoutletline
3A2888C9
Tel: [phone]
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Springer Pumps, LLC
Website: www.springerpumps.com
Int'l: +001 267 404 2910

Installation
Ground Ground
GroundThe The TheSystem System System
Theequipmentmustbegroundedtoreducethe
riskofstaticsparking.Staticsparkingcancause
fumestoigniteorexplode.Groundingprovidesan
escapewirefortheelectricalcurrent.
•Always Always
Alwaysgroundtheentire󰘱uidsystemas
describedbelow.
•PolypropyleneandPVDFpumpsarenot not
not
conductiveandarenotforusewith󰘱ammable
󰘱uids.
•Followyourlocal󰘰recodes.
Beforeoperatingthepump,groundthesystemas
explainedbelow.
•Pump: Pump:
Pump:Always Always Alwaysgroundtheentire󰘱uidsystemby
makingsurethe󰘱uidhasanelectricalpathtoa
trueearthground.
•Air Air
Airand and and󰘱uid 󰘱uid 󰘱uidhoses: hoses: hoses:Useonlygroundedhoses
withamaximumof500ft(150m)combinedhose
lengthtoensuregroundingcontinuity.
•Air Air
Aircompressor: compressor: compressor:Followmanufacturer’s
recommendations.
•Fluid Fluid
Fluidsupply supply supplycontainer: container: container:Followlocalcode.
•Solvent Solvent
Solventpails pails pailsused used usedwhen when when󰘱ushing: 󰘱ushing: 󰘱ushing:Followlocal
code.Useonlyconductivemetalpails,placed
onagroundedsurface.Donotplacethepail
onanonconductivesurface,suchaspaperor
cardboard,whichinterruptsgroundingcontinuity.
Checkyoursystemelectricalcontinuityafterthe
initialinstallation,andthensetuparegularschedule
forcheckingcontinuitytobesurepropergrounding
ismaintained.
Air Air
AirLines Lines Lines
1.Installanair󰘰lter/regulatorassembly(C).The
regulatorcontrolsthe󰘱uidpressure.The󰘱uid
stallpressurewillbethesameasthesettingof
theairregulator.The󰘰lterremovesharmfuldirt
andmoisturefromthecompressedairsupply.
2.Locateableed-typemasterairvalve(B)closeto
thepumpanduseittorelievetrappedair.Be
surethevalveiseasilyaccessiblefromthepump
andlocateddownstreamfromtheregulator.
Trappedaircancausethepumptocycle
unexpectedly,whichcouldresultinserious
injuryfromsplashing.
3.Locateanothermasterairvalve(D)upstream
fromallairlineaccessoriesanduseittoisolate
themduringcleaningandrepair.
4.Installagrounded,󰘱exibleairhose(A)between
theaccessoriesandthe1/2npt(f)pumpairinlet.
103A2888C
Tel: [phone]
Fax: [phone]
Springer Pumps, LLC
Website: www.springerpumps.com
Int'l: +001 267 404 2910