Graco Husky 2200 Instruction Manual

Operation
Husky™ Husky™
Husky™2200 2200 2200Air Air Air- - -Operated Operated Operated
Diaphragm Diaphragm
DiaphragmPump Pump Pump3A2578E
EN
Polypropylene Polypropylene
Polypropyleneand and andPVDF PVDF PVDFpumps pumps pumpsfor for for󰘱uid 󰘱uid 󰘱uidtransfer transfer transferapplications, applications, applications,including including includinghigh high highviscosity viscosity viscositymaterials. materials. materials.For For For
professional professional
professionaluse use useonly. only. only.
Not Not
Notfor for foruse use usein in inEuropean European Europeanexplosive explosive explosiveatmosphere atmosphere atmospherelocations. locations. locations.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandinyour
Repair/Partsmanual.Save Save
Savethese these theseinstructions. instructions. instructions.
MaximumWorkingPressure:125psi
(0.86MPa,8.6bar)
PROVENQUALITY.LEADINGTECHNOLOGY.
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Contents Contents
Contents
Warnings...........................................................3
OrderingInformation...........................................6
RelatedManuals................................................6
Con󰘰gurationNumberMatrix...............................7
Installation..........................................................8
GeneralInformation.....................................8
TightenFasteners........................................8
TipstoReduceCavitation.............................8
MountThePump.........................................8
GroundTheSystem.....................................10
AirLines......................................................10
AirExhaustVentilation.................................11
FluidSupplyLine.........................................11
FluidOutletLine...........................................12
FlangeConnections.....................................13
Operation...........................................................14
PressureReliefProcedure............................14
TightenFasteners........................................14
FlushthePumpBeforeFirstUse..................14
StartandAdjustthePump............................14
PumpShutdown..........................................14
Maintenance......................................................15
MaintenanceSchedule.................................15
Lubrication...................................................15
TightenThreadedConnections.....................15
FlushingandStorage...................................15
TorqueInstructions.............................................16
Notes.................................................................17
Dimensions........................................................18
PerformanceCharts............................................20
TechnicalData...................................................22
GracoStandardHuskyPumpWarranty................24
23A2578E
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Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Tohelp
prevent󰘰reandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Useonlygroundedhoses.
•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless
theyareantistaticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock. . .Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
•Routeexhaustawayfromallignitionsources.Ifdiaphragmruptures,󰘱uidmaybeexhausted
withair.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
•Donotoperateelectrostaticgunsinequipmentworkarea.
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
3A2578E3
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Warnings
WARNING WARNING
WARNING
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data Data
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
THERMAL THERMAL
THERMALEXPANSION EXPANSION EXPANSIONHAZARD HAZARD HAZARD
Fluidssubjectedtoheatincon󰘰nedspaces,includinghoses,cancreatearapidriseinpressure
duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious
injury.
•Openavalvetorelievethe󰘱uidexpansionduringheating.
•Replacehosesproactivelyatregularintervalsbasedonyouroperatingconditions.
PLASTIC PLASTIC
PLASTICPARTS PARTS PARTSCLEANING CLEANING CLEANINGSOLVENT SOLVENT SOLVENTHAZARD HAZARD HAZARD
Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious
injuryorpropertydamage.
•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing
parts.
•SeeTechnical Technical
TechnicalData Data Datainthisandallotherequipmentinstructionmanuals.Read󰘱uidand
solventmanufacturer’sMSDSsandrecommendations.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadMSDSstoknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Routeexhaustawayfromworkarea.Ifdiaphragmruptures,󰘱uidmaybeexhaustedinto
theair.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
43A2578E
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Warnings
WARNING WARNING
WARNING
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhot󰘱uidorequipment.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
3A2578E5
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OrderingInformation
Ordering Ordering
OrderingInformation Information Information
To To
ToFind Find FindYour Your YourNearest Nearest NearestDistributor Distributor Distributor
1.Visitwww.graco.com.
2.ClickonWhere Where
Whereto to toBuy Buy BuyandusetheDistributor Distributor Distributor
Locator. Locator.
Locator.
To To
ToSpecify Specify Specifythe the theCon󰘰guration Con󰘰guration Con󰘰gurationof of ofa a aNew New New
Pump Pump
Pump
Please Please
Pleasecall call callyour your yourdistributor. distributor. distributor.
OR OR
OR
UsetheOnline Online
OnlineHusky Husky HuskySelector Selector SelectorTool Tool ToolontheProcess Process Process
Equipment Equipment
Equipmentpageatwww.graco.com www.graco.com www.graco.com. . .
To To
ToOrder Order OrderReplacement Replacement ReplacementParts Parts Parts
Please Please
Pleasecall call callyour your yourdistributor. distributor. distributor.
Distributor Distributor
DistributorNote Note Note
1.To󰘰ndpartnumbersfornewpumpsorkits,use
theOnline Online
OnlineHusky Husky HuskySelector Selector SelectorTool. Tool. Tool.
2.To󰘰ndpartnumbersforreplacementparts:
a.Usethecon󰘰gurationnumberfromtheID
plateonthepump.Ifyouonlyhavethe
Graco6–digitpartnumber,usetheselector
toolto󰘰ndthecorrespondingcon󰘰guration
number.
b.UsetheCon󰘰gurationNumberMatrixonthe
nextpagetounderstandwhichpartsare
describedbyeachdigit.
c.Use Use
Usethe the theRepair/Parts Repair/Parts Repair/PartsManual Manual Manual3A2714. 3A2714. 3A2714.Refer
tothemainPartsillustrationandtothe
Parts/KitsQuickReference.Followthepage
referencesonthesetwopagesforfurther
orderinginformation,asneeded.
3.PleasecallGracoCustomerServicetoorder.
Related Related
RelatedManuals Manuals Manuals
Manual
Number
Title
3A2714Husky2200Air-OperatedDiaphragm
Pump,Repair/Parts
63A2578E
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CongurationNumberMatrix
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number NumberMatrix Matrix Matrix
Checktheidenti󰘰cationplate(ID)fortheCon󰘰gurationNumberofyourpump.Usethefollowingmatrixto
de󰘰nethecomponentsofyourpump.
Sample Sample
SampleCon󰘰guration Con󰘰guration Con󰘰gurationNumber: Number: Number:2200P 2200P
2200P- - -PP01AP1PPPTFKPT PP01AP1PPPTFKPT PP01AP1PPPTFKPT
2200 2200
2200P P
PP P PP01A P01A
P01AP1 P1 P1PP PP
PPPT PT PTFK FK FKPT PT PT
Pump
Size
Fluid
Section
Material
Drive
Type
CenterSection
andAirValve
FluidCoversand
Manifolds
SeatsBallsDiaphragmsManifoldandSeat
Seals
Pump Pump
PumpFluid Fluid
FluidSection Section Section
Material Material
Material
Drive Drive
DriveType Type TypeCenter Center
CenterSection Section Sectionand and andAir Air Air
Valve Valve
ValveMaterial Material Material
For For
ForUse Use Use
With With
With
Fluid Fluid
FluidCovers Covers Coversand and andManifolds Manifolds Manifolds
2200 2200
2200P P
PPolypropy-
leneP P
PPneumaticP01A P01A
P01APolypropyleneStandard
DiaphragmsP1 P1
P1Polypropylene,CenterFlange,
ANSI/DIN
2200 2200
2200F F
FPVDFP01G P01G
P01GPolypropyleneOvermolded
DiaphragmsP2 P2
P2Polypropylene,EndFlange,
ANSI/DIN
F2 F2
F2PVDF,EndFlange,ANSI/DIN
Seat Seat
SeatMaterial Material MaterialBall Ball
BallMaterial Material MaterialDiaphragm Diaphragm DiaphragmMaterial Material MaterialManifold Manifold
Manifoldand and andSeat Seat Seat
Seal Seal
SealMaterial Material Material
PP PP
PPPolypropyleneFK FK FKFKMFK FK FKFKMPT PT PTPTFE
PV PV
PVPVDFPT PT PTPTFEPO PO
POPTFE/EPDMOvermolded
SP SP
SPSantopreneSP SP
SPSantoprenePT PT
PTPTFE/Santoprene2–Piece
SS SS
SSStainlessSteelSP SP SPSantoprene
3A2578E7
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Installation
Installation Installation
Installation
General General
GeneralInformation Information Information
TheTypicalInstallationshownisonlyaguidefor
selectingandinstallingsystemcomponents.Contact
yourGracodistributorforassistanceinplanninga
systemtosuityourneeds.AlwaysuseGenuine
GracoPartsandaccessories.Besureallaccessories
areadequatelysizedandpressureratedtomeetthe
system’srequirements.
Referencelettersinthetext,forexample(A),referto
thecalloutsinthe󰘰gures.
Variationsincolorbetweentheplasticcomponents
ofthispumparenormal.Colorvariationdoesnot
affecttheperformanceofthepump.
Tighten Tighten
TightenFasteners Fasteners Fasteners
Beforemountingandusingthepumpforthe󰘰rsttime,
checkandretorqueallexternalfasteners.Follow
TorqueInstructions,page16,orseethetorque
tagonyourpump.Afterthe󰘰rstdayofoperation,
retorquethefasteners.
Tips Tips
Tipsto to toReduce Reduce ReduceCavitation Cavitation Cavitation
CavitationinanAODDpumpistheformationand
collapseofbubblesinthepumpedliquid.Frequent
orexcessivecavitationcancauseseriousdamage,
includingpittingandearlywearof󰘱uidchambers,
balls,andseats.Itmayresultinreducedef󰘰ciencyof
thepump.Cavitationdamageandreducedef󰘰ciency
bothresultinincreasedoperatingcosts.
Cavitationdependsonthevaporpressureofthe
pumpedliquid,thesystemsuctionpressure,andthe
velocitypressure.Itcanbereducedbychangingany
ofthesefactors.
1.Reducevaporpressure:Decreasethe
temperatureofthepumpedliquid.
2.Increasesuctionpressure:
a.Lowertheinstalledpositionofthepump
relativetotheliquidlevelinthesupply.
b.Reducethefrictionlengthofthesuction
piping.Rememberthat󰘰ttingsaddfriction
lengthtothepiping.Reducethenumberof
󰘰ttingstoreducethefrictionlength.
c.Increasethesizeofthesuctionpiping.
NOTE: NOTE:
NOTE:Besuretheinlet󰘱uidpressuredoesnot
exceed25%oftheoutletworkingpressure.
3.Reduceliquidvelocity:Slowthecyclicrateof
thepump.
Pumpedliquidviscosityisalsoveryimportantbut
normallyiscontrolledbyfactorsthatareprocess
dependentandcannotbechangedtoreduce
cavitation.Viscousliquidsaremoredif󰘰culttopump
andmorepronetocavitation.
Gracorecommendstakingalltheabovefactors
intoaccountinsystemdesign.Tomaintainpump
ef󰘰ciency,supplyonlyenoughairpressuretothe
pumptoachievetherequired󰘱ow.
Gracodistributorscansupplysitespeci󰘰c
suggestionstoimprovepumpperformanceand
reduceoperatingcosts.
Mount Mount
MountThe The ThePump Pump Pump
Toavoidseriousinjuryordeathfromtoxic󰘱uidor
fumes:
•Ventilatetoaremotearea.Thepump
exhaustairmaycontaincontaminants.See
AirExhaustVentilation,page11.
•Nevermoveorliftapumpunderpressure.If
dropped,the󰘱uidsectionmayrupture.Always
followthePressureReliefProcedure,page14,
beforemovingorliftingthepump.
1.Besurethemountingsurfacecansupportthe
weightofthepump,hoses,andaccessories,as
wellasthestresscausedduringoperation.
2.Forallmountings,besurethepumpissecured
withscrewsthroughthemountingfeet.
3.Makesurethesurfaceis󰘱atandthatthepump
doesn’twobble.
4.Foreaseofoperationandservice,mountthe
pumpsoairvalve,airinlet,󰘱uidinletand󰘱uid
outletportsareeasilyaccessible.
5.ProlongedexposuretoUVradiationwilldegrade
naturalpolypropylenecomponentsofthepumps.
Topreventpotentialinjuryorequipmentdamage,
donotexposepumportheplasticcomponents
todirectsunlightforprolongedperiods.
83A2578E
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Installation
Accessories/Components Accessories/Components
Accessories/ComponentsNot Not NotSupplied Supplied SuppliedSystem System SystemComponents Components Components
AAirsupplylineJAirinletport(notvisible)
BBleed-typemasterairvalve(maybe
requiredforyourpump)
KAirexhaustportandmuf󰘱er
CAir󰘰lter/regulatorassemblyLFluidinletport
DMasterairvalve(toisolatethe
󰘰lter/regulatorforservice)
MFluidoutletport
EGrounded󰘱exible󰘱uidsupplylineNMountingfeet
FFluiddrainvalve(mayberequiredfor
yourpump)
GFluidshutoffvalve
HGrounded,󰘱exible󰘱uidoutletline
3A2578E9
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Installation
Ground Ground
GroundThe The TheSystem System System
Theequipmentmustbegroundedtoreducethe
riskofstaticsparking.Staticsparkingcancause
fumestoigniteorexplode.Groundingprovidesan
escapewirefortheelectricalcurrent.
•Always Always
Alwaysgroundtheentire󰘱uidsystemas
describedbelow.
•PolypropyleneandPVDFpumpsarenot not
not
conductiveandarenotforusewith󰘱ammable
󰘱uids.
•Followyourlocal󰘰recodes.
Beforeoperatingthepump,groundthesystemas
explainedbelow.
•Pump: Pump:
Pump:Always Always Alwaysgroundtheentire󰘱uidsystemby
makingsurethe󰘱uidhasanelectricalpathtoa
trueearthground.
•Air Air
Airand and and󰘱uid 󰘱uid 󰘱uidhoses: hoses: hoses:Useonlygroundedhoses
withamaximumof500ft(150m)combinedhose
lengthtoensuregroundingcontinuity.
•Air Air
Aircompressor: compressor: compressor:Followmanufacturer’s
recommendations.
•Fluid Fluid
Fluidsupply supply supplycontainer: container: container:Followlocalcode.
•Solvent Solvent
Solventpails pails pailsused used usedwhen when when󰘱ushing: 󰘱ushing: 󰘱ushing:Followlocal
code.Useonlyconductivemetalpails,placed
onagroundedsurface.Donotplacethepail
onanonconductivesurface,suchaspaperor
cardboard,whichinterruptsgroundingcontinuity.
Checkyoursystemelectricalcontinuityafterthe
initialinstallation,andthensetuparegularschedule
forcheckingcontinuitytobesurepropergrounding
ismaintained.
Air Air
AirLines Lines Lines
1.Installanair󰘰lter/regulatorassembly(C).The
regulatorcontrolsthe󰘱uidpressure.The󰘱uid
stallpressurewillbethesameasthesettingof
theairregulator.The󰘰lterremovesharmfuldirt
andmoisturefromthecompressedairsupply.
2.Locateableed-typemasterairvalve(B)closeto
thepumpanduseittorelievetrappedair.Be
surethevalveiseasilyaccessiblefromthepump
andlocateddownstreamfromtheregulator.
Trappedaircancausethepumptocycle
unexpectedly,whichcouldresultinserious
injuryfromsplashing.
3.Locateanothermasterairvalve(D)upstream
fromallairlineaccessoriesanduseittoisolate
themduringcleaningandrepair.
4.Installagrounded,󰘱exibleairhose(A)between
theaccessoriesandthe3/4npt(f)pumpairinlet.
103A2578E
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Installation
Air Air
AirExhaust Exhaust ExhaustVentilation Ventilation Ventilation
Ifpumpingtoxic󰘱uids,youmustventtheexhaust
awayfrompeople,animals,foodhandlingareas,
andallsourcesofignition.Followallapplicable
codes.
NOTICE NOTICE
NOTICE
Theairexhaustportis1in.npt(f).Donotrestrict
theairexhaustport.Excessiveexhaustrestriction
cancauseerraticpumpoperation.
To To
Toprovide provide providea a aremote remote remoteexhaust: exhaust: exhaust:
1.Removethemuf󰘱er(U)fromthepumpair
exhaustport(K).
2.Installagroundedairexhausthose(S)and
connectthemuf󰘱ertotheotherendofthehose.
Theminimumsizefortheairexhausthoseis1
in.(26mm)ID.Ifahoselongerthan15ft(4.57
m)isrequired,usealargerdiameterhose.Avoid
sharpbendsorkinksinthehose.
3.Placeacontainer(T)attheendoftheairexhaust
linetocatch󰘱uidincaseadiaphragmruptures.
Ifthediaphragmruptures,the󰘱uidbeingpumped
willexhaustwiththeair.
AAirsupplylineKAirexhaustport
BBleed-typemasterairvalve(maybe
requiredforyourpumpinstallation)
SGroundedairexhausthose
CAir󰘰lter/regulatorassemblyTContainerforremoteairexhaust
DMasterairvalve(foraccessories)UMuf󰘱er
JAirinletport(notvisible)
Fluid Fluid
FluidSupply Supply SupplyLine Line Line
1.Usegrounded,󰘱exible󰘱uidhoses(E).See
GroundTheSystem,page10.
3A2578E11
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Installation
2.Iftheinlet󰘱uidpressuretothepumpismore
than25%oftheoutletworkingpressure,the
ballcheckvalveswillnotclosefastenough,
resultingininef󰘰cientpumpoperation.Excessive
inlet󰘱uidpressurealsowillshortendiaphragm
life.Approximately3–5psi(0.02–0.03MPa,
0.21–0.34bar)shouldbeadequateformost
materials.
3.Formaximumsuctionlift(wetanddry),see
TechnicalData,page22.Forbestresults,always
installthepumpascloseaspossibletothe
materialsource.Minimizesuctionrequirements
tomaximizepumpperformance.
Fluid Fluid
FluidOutlet Outlet OutletLine Line Line
1.Usegrounded,󰘱exible󰘱uidhoses.See
GroundTheSystem,page10,
2.Installa󰘱uiddrainvalve(F)nearthe󰘱uidoutlet.
3.Installashutoffvalve(G)inthe󰘱uidoutletline.
123A2578E
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Installation
Flange Flange
FlangeConnections Connections Connections
The󰘱uidinletandoutletportsare2in.(50mm)
raisedface,ANSI/DINPN10󰘱anges.Connect2in.
(50mm)plasticpipe󰘱angetothepumpasfollows.
Youwillneed:
•Torquewrench
•Adjustablewrench
•6in.(152mm)diameter,1/8in(32mm)thick
PTFEgasket,withfour0.75in(19mm).diameter
holesona4.75in.(121mmm)diameterboltcircle,
anda2in.(50mm)diametercenter
•Four5/8in(17mm)x3in(76mm)longbolts
•Four5/8in.(17mm)springlockwashers
•Eight5/8in.(17mm)󰘱atwashers
•Four5/8in.(17mm)nuts
1.Placea󰘱atwasher(K)oneachbolt(H).
2.Aligntheholesinthegasket(G)andthepipe
󰘱ange(F)withtheholesinthepumpoutlet󰘱ange
(E).
3.Lubricatethethreadsofthefourbolts.Install
theboltsthroughtheholesandsecurewiththe
washers(K),lockwashers(J),andnuts(L).
4.Holdthenutswithawrench.Refertothe
tighteningsequenceinthe󰘰gureandtorque
theboltsto20to30ft-lb(27to41Nm).Do Do
Donot not not
overtorque. overtorque.
overtorque.
5.Repeatforthepumpinlet󰘱ange.
Figure1
D2in.(50mm)󰘱uidinlet󰘱ange
E2in.(50mm)󰘱uidoutlet󰘱ange
FPlasticpipe󰘱ange
GPTFEgasket
HBolt
JLockwasher
KFlatwasher
LNut
Lubricatethreads.torqueto20to30ft-lb
(27to41Nm).Do Do
Donot not notovertorque. overtorque. overtorque.
3A2578E13
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Operation
Operation Operation
Operation
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure
FollowthePressureReliefProcedure
wheneveryouseethissymbol.
Thisequipmentstayspressurizeduntilpressure
isrelievedmanually.Tohelppreventserious
injuryfrompressurized󰘱uid,suchassplashing
intheeyesoronskin,followthePressureRelief
Procedurewhenyoustoppumpingandbeforeyou
clean,check,orservicetheequipment.
1.Shutofftheairsupplytothepump.
2.Openthedispensingvalve,ifused.
3.Openthe󰘱uiddrainvalvetorelieve󰘱uid
pressure.Haveacontainerreadytocatchthe
drainage.
Tighten Tighten
TightenFasteners Fasteners Fasteners
Beforemountingandusingthepumpforthe󰘰rsttime,
checkandretorqueallexternalfasteners.Follow
TorqueInstructions,page16,orseethetorque
tagonyourpump.Afterthe󰘰rstdayofoperation,
retorquethefasteners.
Flush Flush
Flushthe the thePump Pump PumpBefore Before BeforeFirst First FirstUse Use Use
Thepumpwastestedinwater.Ifwatercould
contaminatethe󰘱uidyouarepumping,󰘱ushthe
pumpthoroughlywithacompatiblesolvent.See
FlushingandStorage,page15.
Start Start
Startand and andAdjust Adjust Adjustthe the thePump Pump Pump
1.Besurethepumpisproperlygrounded.See
GroundTheSystem,page10.
2.Check󰘰ttingstobesuretheyaretight.Usea
compatibleliquidthreadsealantonmalethreads.
Tighten󰘱uidinletandoutlet󰘰ttingssecurely
3.Placethesuctiontube(ifused)in󰘱uidtobe
pumped.
NOTE: NOTE:
NOTE:If󰘱uidinletpressuretothepumpismore
than25%ofoutletworkingpressure,theball
checkvalveswillnotclosefastenough,resulting
ininef󰘰cientpumpoperation.
NOTICE NOTICE
NOTICE
Excessive󰘱uidinletpressurecanreduce
diaphragmlife.
4.Placetheendofthe󰘱uidhoseintoanappropriate
container.
5.Closethe󰘱uiddrainvalve.
6.Turntheairregulatorknobto0.Openall
bleed-typemasterairvalves.
7.Ifthe󰘱uidhosehasadispensingdevice,hold
itopen.
8.Slowlyincreaseairpressurewiththeairregulator
untilthepumpjuststartstocycle.Allowthe
pumptocycleslowlyuntilallairispushedoutof
thelinesandthepumpisprimed.
NOTE: NOTE:
NOTE:Uselowestpossibleairpressuretoprime,
justenoughtocyclethepump.Ifthepumpdoes
notprimeasexpected,turnairpressureDOWN. DOWN.
DOWN.
9.Ifyouare󰘱ushing,runthepumplongenoughto
thoroughlycleanthepumpandhoses.
10.Closethebleed-typemasterairvalve.
Pump Pump
PumpShutdown Shutdown Shutdown
Attheendoftheworkshiftandbeforeyoucheck,
adjust,clean,orrepairthesystem,followthe
PressureReliefProcedure,page14.
143A2578E
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Maintenance
Maintenance Maintenance
Maintenance
Maintenance Maintenance
MaintenanceSchedule Schedule Schedule
Establishapreventivemaintenanceschedule
basedonthepump’sservicehistory.Scheduled
maintenanceisespeciallyimportanttopreventspills
orleakageduetodiaphragmfailure.
Lubrication Lubrication
Lubrication
Thepumpislubricatedatthefactory.Itisdesigned
torequirenofurtherlubricationforthelifeofthe
packings.Thereisnoneedtoaddaninlinelubricator
undernormaloperatingconditions.
Tighten Tighten
TightenThreaded Threaded ThreadedConnections Connections Connections
Beforeeachuse,checkallhosesforwearordamage
andreplaceasnecessary.Checktobesureall
threadedconnectionsaretightandleak-free.Check
mountingbolts.Checkfasteners.Tightenorretorque
asnecessary.Althoughpumpusevaries,ageneral
guidelineistoretorquefastenerseverytwomonths.
SeeTorqueInstructions,page16.
Flushing Flushing
Flushingand and andStorage Storage Storage
•Flushbefore󰘱uidcandryintheequipment,atthe
endoftheday,beforestoring,andbeforerepairing
equipment.
•Flushatthelowestpressurepossible.Check
connectorsforleaksandtightenasnecessary.
•Usesolventthatiscompatiblewiththeequipment
wettedpartsandthematerialbeingdispensed.
•Always󰘱ushthepumpandrelievethepressure
beforestoringitforanylengthoftime.
NOTICE NOTICE
NOTICE
Flushthepumpoftenenoughtopreventthe󰘱uid
youarepumpingfromdryingorfreezinginthe
pumpanddamagingit.
3A2578E15
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TorqueInstructions
Torque Torque
TorqueInstructions Instructions Instructions
If󰘱uidcoverormanifoldfastenershavebeen
loosened,itisimportanttotorquethemusingthe
followingproceduretoimprovesealing.
NOTE: NOTE:
NOTE:Fluidcoverandmanifoldfastenershavea
thread-lockingadhesivepatchappliedtothethreads.
Ifthispatchisexcessivelyworn,thefastenersmay
loosenduringoperation.Replacescrewswithnew
onesorapplymedium-strength(blue)Loctiteor
equivalenttothethreads.
NOTE: NOTE:
NOTE:Alwayscompletelytorque󰘱uidcoversbefore
torquingmanifolds.
1.Startall󰘱uidcoverscrewsafewturns.Then,turn
downeachscrewjustuntilheadcontactscover.
2.Turneachscrewby1/2turnorlessworkingina
crisscrosspatterntospeci󰘰edtorque.
3.Repeatformanifolds.
Fluid Fluid
Fluidcover cover coverand and andmanifold manifold manifoldfasteners: fasteners: fasteners:190to220
in-lb(21to25Nm)
4.Retorquetheairvalvefastenersinacrisscross
patterntothespeci󰘰edtorque.
Air Air
Airvalve valve valvefasteners: fasteners: fasteners:45to55in-lb(5to6Nm)
5.Retorquethepilotvalvestothespeci󰘰edtorque.
Do Do
Donot not notovertorque. overtorque. overtorque.
Pilot Pilot
Pilotvalves: valves: valves:20to25in-lb(2to3Nm)
Fluid Fluid
FluidCover Cover CoverScrews Screws Screws
Inlet Inlet
Inletand and andOutlet Outlet OutletManifold Manifold ManifoldScrews Screws Screws
Air Air
AirValve Valve ValveScrews Screws Screwsand and andPilot Pilot PilotValves Valves Valves
163A2578E
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Int'l: +001 267 404 2910

Notes
Notes Notes
Notes
3A2578E17
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Int'l: +001 267 404 2910

Dimensions
Dimensions Dimensions
Dimensions
End End
EndFlange Flange FlangeModels, Models, Models,Polypropylene Polypropylene Polypropylene
and and
andPVDF PVDF PVDF
Polypropylene Polypropylene
PolypropylenePVDF PVDF PVDF
A A
A25.1in.63.8cm25.2in.64.0cm
B B
B28.7in.72.9cm28.8in.73.2cm
C C
C31.7in.80.5cm31.8in.80.8cm
D D
D3.6in.9.1cm3.6in.9.1cm
E E
E12.0in.30.5cm11.7in.29.7cm
F F
F25.6in.65.0cm25.3in.64.3cm
Polypropylene Polypropylene
PolypropylenePVDF PVDF PVDF
G G
G19.8in.50.3cm19.8in.50.3cm
H H
H7.0in.17.8cm7.0in.17.8cm
J J
J13.9in.35.3cm13.9in.35.3cm
K K
K16.3in.41.4cm16.3in.41.4cm
L L
L8.2in.20.8cm8.2in.20.8cm
183A2578E
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Dimensions
Center Center
CenterFlange Flange FlangeModels, Models, Models,Polypropylene Polypropylene Polypropylene
Only Only
Only
Polypropylene Polypropylene
Polypropylene
A A
A24.1in.61.2cm
B B
B27.2in.69.1cm
C C
C30.3in.77.0cm
D D
D3.1in.7.9cm
E E
E12.8in.32.5cm
F F
F26.3in.66.8cm
Polypropylene Polypropylene
Polypropylene
G G
G18.5in.47.0cm
H H
H7.0in.17.8cm
J J
J13.9in.35.3cm
K K
K16.3in.41.4cm
L L
L8.2in.20.8cm
3A2578E19
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PerformanceCharts
Performance Performance
PerformanceCharts Charts Charts
Bolt Bolt
Bolt- - -through through throughDiaphragms Diaphragms Diaphragms
Fluid Fluid
FluidPressure Pressure Pressure
Approximate Approximate
ApproximateCycles Cycles Cyclesper per perMinute Minute Minute
PSI PSI
PSI
(MPa, (MPa,
(MPa,bar) bar) bar)
040
(151) 80 (303) 120 (454) 160 (606) 200 (757)
25 50 75 100 125
0
25
(0.17, 1.7)
50
(0.34, 3.4)
75
(0.52, 5.2)
100
(0.70, 7.0)
125
(0.86, 8.6)
A
B
C
D
Fluid Fluid
FluidFlow Flow Flow— — —gpm gpm gpm(lpm) (lpm) (lpm)
Operating Operating
OperatingAir Air AirPressure Pressure Pressure
A A
A
125psi(0.86MPa,8.6bar)
B B
B
100psi(0.7MPa,7.0bar)
C C
C
70psi(0.48MPa,4.8bar)
D D
D
40psi(0.28MPa,2.8bar)
Air Air
AirConsumption Consumption Consumption
Approximate Approximate
ApproximateCycles Cycles Cyclesper per perMinute Minute Minute
How How
Howto to toRead Read Readthe the theCharts Charts Charts
1.Locate󰘱uid󰘱owratealong
bottomofchart.
2.Followverticallineupto
intersectionwithselected
operatingairpressure
curve.
3.Followlefttoscaletoread
󰘱uid 󰘱uid
󰘱uidoutlet outlet outletpressure pressure pressure(top
chart)orair air
airconsumption consumption consumption
(bottomchart)scfm scfm
scfm
(Nm (Nm
(Nm3 3
3/min.) /min.)
/min.)
0
35
(1.0)
70
(2.0)
105
(3.0)
140
(4.0)
175
(5.0)
A
B
C
D
0 40
(151) 80 (303) 120 (454) 160 (606) 200 (757)
25 50 75 100 125
Fluid Fluid
FluidFlow Flow Flow— — —gpm gpm gpm(lpm) (lpm) (lpm)
203A2578E
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Website: www.springerpumps.com
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