Graco Xtreme 116MCN Operation manual

Package solutions for pumping or circulating finishing materials.
For professional use only.
See pages 3-5 for model information, including maximum working pressure.
Important Safety Instructions
Read all warnings and instructions in
this manual. Save these instructions.
TI10362A TI10364A
Xtreme®Packages High-Flo®Packages
TI10398A
Dura-Flo™Packages
TI28081A
Instructions - Parts
Wall Mount
Packages
II 2 G Ex h IIB 230°C (T2) Gb
312358F
EN

Related Manuals
2312358F
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Part No. Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Wall Mount Packages . . . . . . . . . . . . . . . . . . . . . 4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Mount on Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Flush Before Using Equipment . . . . . . . . . . . . . . 8
Package Components . . . . . . . . . . . . . . . . . . . . . . . 9
Integrated Air Control Module . . . . . . . . . . . . . . . 9
Air Line Accessories . . . . . . . . . . . . . . . . . . . . . . 9
Fluid Line Components . . . . . . . . . . . . . . . . . . . . 9
Pump Operation and Repair . . . . . . . . . . . . . . . 11
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Xtreme Packages . . . . . . . . . . . . . . . . . . . . . . . 12
Suction and Filter Kits for Xtreme Packages . . . 13
Dura-Flo Packages . . . . . . . . . . . . . . . . . . . . . . 14
Suction Kits for Dura-Flo Packages . . . . . . . . . . 15
Filter Kits for Dura-Flo Packages . . . . . . . . . . . . 16
High-Flo Packages . . . . . . . . . . . . . . . . . . . . . . 17
Mounting Hole Diagram . . . . . . . . . . . . . . . . . . . . . 18
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 20
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 20
Related Manuals
Manual Description
311164 Xtreme®Pumps
311762 Xtreme Lowers
311827 Dura-Flo™Lowers
311828 Dura-Flo Pumps
311238 NXT®Air Motor
311239 NXT Integrated Air Control Module
307273 Fluid Filters
3A3382 High-Flo®Pumps, Instructions/Parts
3A0538 High-Flo Pumps, Instructions/Parts
333022 Sealed 4-Ball Lower
3A3452 4-Ball Lower with Open Wet Cup

Models
312358F 3
Models
Part No. Matrix
Check your wall mount package’s identification plate (ID) for the 6-digit part
number of your package. Use the following matrix to define the construction of
your package, based on the six digits. For example, Part No. 1 16 M C N rep-
resents a bare Xtreme package (1), pressure ratio (16: 1), low noise motor (M),
carbon steel lower (C), and a lower with an enclosed wet cup and npt connec-
tions (N). To order replacement parts, see Parts starting on page 12.
ID
TI10428A
116 M CN
First Digit Secondand Third Digit Fourth Digit Fifth Digit Sixth Digit
Pump Type Pressure
Ratio (xx:1) NXT Motor Type Lower Material Lower Type
1Xtreme, bare 03 M Low Noise, DataTrak™CCarbon Steel NEnclosed
NPT
2Xtreme, 5 gal. kit 04 S Remote Exhaust, DataTrak™SStainless Steel BEnclosed
BSPP
3Xtreme, 55 gal. kit 16 TEnclosed
tri-clamp
4Dura-Flo, bare 25 8Sealed
tri-clamp
5Dura-Flo, 5 gal. kit 30 9Open NPT
6Dura-Flo, 55 gal. kit 40 0Open
tri-clamp
7High-Flo, bare 45
46

Models
4312358F
Wall Mount Packages
NOTE: All packages include integrated air controls, a wall mount bracket, attaching hardware, and ground wire.
Xtreme Packages
Dura-Flo Packages
Part No.
Maximum
Working
Pressure
psi (MPa, bar)
Maximum Air
Input Pressure
psi (MPa, bar) Lower Size (cc per cycle)
Includes (see page 5):
5 Gal. CST
Suction Kit 55 Gal. CST Suction Kit CSTFluidFilter Kit
116MCN 1520 (10.5, 105) 100 (0.7, 7.0) 290
216MCN 1520 (10.5, 105) 100 (0.7, 7.0) 290 
316MCN 1520 (10.5, 105) 100 (0.7, 7.0) 290 
125MCN 2375 (16.4, 164) 100 (0.7, 7.0) 290
225MCN 2375 (16.4, 164) 100 (0.7, 7.0) 290 
325MCN 2375 (16.4, 164) 100 (0.7, 7.0) 290 
130MCN 3150 (21.7, 217) 100 (0.7, 7.0) 220
230MCN 3150 (21.7, 217) 100 (0.7, 7.0) 220 
330MCN 3150 (21.7, 217) 100 (0.7, 7.0) 220 
Part No.
Maximum
Working
Pressure
psi (MPa, bar)
Maximum Air
Input Pressure
psi (MPa, bar) Lower Size (cc
per cycle)
Includes (see page 5):
5 Gal. SST
Suction Kit 55 Gal. SST Suction Kit SSTFluidFilter Kit
416MSN 1520 (10.5, 105) 100 (0.7, 7.0) 290
516MSN 1520 (10.5, 105) 100 (0.7, 7.0) 290 
616MSN 1520 (10.5, 105) 100 (0.7, 7.0) 290 
425MSN 2380 (16.4, 164) 100 (0.7, 7.0) 290
525MSN 2375 (16.4, 164) 100 (0.7, 7.0) 290 
625MSN 2375 (16.4, 164) 100 (0.7, 7.0) 290 
430MSN 3170 (21.9, 219) 100 (0.7, 7.0) 220
530MSN 3170 (21.9, 219) 100 (0.7, 7.0) 220 
630MSN 3170 (21.9, 219) 100 (0.7, 7.0) 220 
440MSN 3800 (26.2, 262) 100 (0.7, 7.0) 180
445MSN 4550 (31.4, 314) 100 (0.7, 7.0) 290
446MSN 4750 (32.8, 328) 100 (0.7, 7.0) 145

Models
312358F 5
High-Flo Packages
Suction Kits and Fluid Filter Kits for Xtreme and Dura-Flo Packages
Part No.
Maximum
Working
Pressure
psi (MPa, bar)
Maximum Air
Input Pressure
psi (MPa, bar) Lower Size (cc
per cycle)
703MSN 300 (2.1, 21) 100 (0.7, 7.0) 1500
703MST 300 (2.1, 21) 100 (0.7, 7.0) 1500
703SSN 300 (2.1, 21) 100 (0.7, 7.0) 1500
703SST 300 (2.1, 21) 100 (0.7, 7.0) 1500
704MSN 400 (2.8, 28) 100 (0.7, 7.0) 1000
704MST 400 (2.8, 28) 100 (0.7, 7.0) 1000
704SSN 400 (2.8, 28) 100 (0.7, 7.0) 1000
704SST 400 (2.8, 28) 100 (0.7, 7.0) 1000
703MS8 300 (2.1, 21) 100 (0.7, 7.0) 1500
703MS9 300 (2.1, 21) 100 (0.7, 7.0) 1500
703MS0 300 (2.1, 21) 100 (0.7, 7.0) 1500
703SS8 300 (2.1, 21) 100 (0.7, 7.0) 1500
703SS9 300 (2.1, 21) 100 (0.7, 7.0) 1500
703SS0 300 (2.1, 21) 100 (0.7, 7.0) 1500
704MS8 400 (2.8, 28) 100 (0.7, 7.0) 1000
704MS9 400 (2.8, 28) 100 (0.7, 7.0) 1000
704MS0 400 (2.8, 28) 100 (0.7, 7.0) 1000
704SS8 400 (2.8, 28) 100 (0.7, 7.0) 1000
704SS9 400 (2.8, 28) 100 (0.7, 7.0) 1000
704SS0 400 (2.8, 28) 100 (0.7, 7.0) 1000
Part No. Description
Use With:
Xtreme Pumps
(all)
Dura-Flo 145
and 180 cc
Pumps
Dura-Flo 220
and 290 cc
Pumps
247472 5 gal. CST Suction Kit, for 1-1/4 in. npt(m) pump inlet 
247473 55 gal. CST Suction Kit, for 1-1/4 in. npt(m) pump inlet 
247474 CST Fluid Filter Kit, for 1 in. npt(f) pump outlet 
247475 5 gal. SST Suction Kit, for 1-1/2 in. npt(f) pump inlet 
247476 55 gal. SST Suction Kit, for 1-1/2 in. npt(f) pump inlet 
247477 5 gal. SST Suction Kit, for 2 in. npt(f) pump inlet 
247478 55 gal. SST Suction Kit, for 2 in. npt(f) pump inlet 
247479 SST Fluid Filter Kit, for 3/4 in. npt(f) pump outlet 
247480 SST Fluid Filter Kit, for 1 in. npt(f) pump outlet 

Warnings
6312358F
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent
flowing through the equipment can cause static sparking. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions.
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are anti-static or conductive.
•Stop operation immediately ifstatic sparkingoccursor youfeela shock.Donotuseequipmentuntil
you identify and correct the problem.If there is static sparking or you feel a shock, stop operation
immediately. Do not use equipment until you identify and correct the problem.
Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable
vapors. To help prevent fire and explosion:
• Clean plastic parts only in a well ventilated area.
• Do not clean with a dry cloth.
• Keep a working fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Engage trigger lock when not dispensing.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.

Warnings
312358F 7
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Donotexceedthemaximumworking pressureortemperatureratingofthelowestratedsystemcom-
ponent. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request Safety Data Sheet (SDS) from distributor or retailer.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
• Donotalterormodifyequipment.Alterationsormodificationsmayvoidagencyapprovalsandcreate
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurizedequipmentcan startwithout warning.Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read Safety Data Sheet (SDS) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

Installation
8312358F
Installation
Mount on Wall
1. Ensure the wall is strong enough to support the
weight of the pump assembly and accessories, fluid,
hoses, and stress caused during pump operation.
2. Ensure that the mounting location has sufficient
clearance for easy operator access.
3. Position the wall bracket at a convenient height,
ensuring that there is sufficient clearance for the
fluid suction line and for servicing the lower.
4. Drill four 7/16 in. (11 mm) holes using the bracket as
a template. Use any of the three mounting hole
groupings in the bracket. See Mounting Hole Dia-
gram, page 18.
5. Bolt the bracket securely to the wall using bolts and
washers designed to hold in the wall’s construction.
6. Attach the pump assembly to the mounting bracket.
7. Connect air and fluid hoses.
Grounding
Pump: use ground wire and clamp (supplied). See FIG.
1. Use the ground screw (GS) and lock washer (LW) to
attach the ground wire (N) at the rear of the air motor.
Tighten the screw securely. Connect the other end of the
ground wire to a true earth ground.
Air and fluid hoses: use only electrically conductive
hoses.
Air compressor: follow manufacturer’s recommenda-
tions.
Spray gun / Dispense valve: ground through connec-
tion to a properly grounded fluid hose and pump.
Fluid supply container: follow local code.
Object being sprayed: follow local code.
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded
surface. Do not place the pail on a nonconductive sur-
face, such as paper or cardboard, which interrupts
grounding continuity.
To maintain grounding continuity when flushing or
relieving pressure: hold metal part of the spray
gun/dispense valve firmly to the side of a grounded
metal pail, then trigger the gun/valve.
Flush Before Using Equipment
The equipment was tested with lightweight oil, which is
left in the fluid passages to protect parts. To avoid con-
taminating your fluid with oil, flush the equipment with a
compatible solvent before using the equipment. See
your respective pump manual. See Related Manuals,
page 2.
The equipment must be grounded to reduce the risk
of static sparking. Static sparking can cause fumes to
ignite or explode. Grounding provides an escape wire
for the electric current.
FIG. 1. Ground Wire
GS, LW
TI8250A
N

Package Components
312358F 9
Package Components
Integrated Air Control Module
The integrated air control module (C) is included with all
packages (see 311239). It includes the following:
•Bleed-type master air valve (D): required in your
system to relieve air trapped between it and the air
motor when the valve is closed. Be sure the valve is
easily accessible from the pump and located down-
stream from the air regulator
•Pump air regulator (E): a locking regulator to
adjust air pressure to the motor and fluid outlet pres-
sure of pump. View the gauge (F) to read air pres-
sure.
•Safety relief valve (G): automatically opens to
relieve air pressure, to prevent pump overpressur-
ization.
•Air line filter (H): removes harmful contaminants
from entering the air control module and air motor.
Air Line Accessories
Install the following accessories in the order shown in
FIG. 2, using adapters as necessary.
•Second bleed-type air valve (R): isolates air line
accessories for servicing. Locate upstream from all
other air line accessories.
•Air line moisture drain valve (S): install at the bot-
tom of each air line drop, to drain moisture.
Fluid Line Components
Some Xtreme and Dura-Flo packages include fluid suc-
tion kits and fluid filter kits. See pages 13, 15, and 16.
•Fluid filter (J): with a 60 mesh (250 micron) stain-
less steel element to filter particles from the fluid as
it leaves the pump.
•Fluid drain valve (K): required in your system, to
relieve fluid pressure in the hose and gun.
•55 Gal. (200 Liter) Suction kit (L): enables the
pump to draw fluid from a drum. Includes bung
adapter.
•5 Gal. (19 Liter) Suction kit (M): enables the pump
to draw fluid from a pail.
Trapped air can cause the pump to cycle unexpect-
edly, which could result in serious injury from splash-
ing or moving parts. Be sure the air bleed hole on the
integrated air control module points away from the
operator.
To help prevent fluid over pressurization, do not
exceed the maximum air inlet pressure rating to the
air motor (see page 3). If you can apply more than the
maximum air input pressure to the system, install a
safety relief valve between the bleed-type master air
valve and the air motor. The safety relief valve must
be set to open if the air inlet pressure to the motor
exceeds the motor rating.

Package Components
10 312358F
Key:
APump
B Wall Bracket
C Integrated Air Control Module (includes items D-H)
D Bleed-type Master Air Valve (required)
E Pump Air Regulator
F Air Pressure Gauge
G Safety Relief Valve
H Air Filter (hidden)
J Fluid Filter
K Fluid Drain Valve (required)
L 55 Gallon (200 Liter) Drum Suction Kit
M 5 Gallon (19 Liter) Pail Suction Kit
N Pump Ground Wire (required)
P Main Air Supply Line
R Air Line Shutoff Valve (bleed-type)
S Air Line Moisture Drain Valve
FIG. 2: Typical Installation (Xtreme Package Shown)
TI10390A
Detail of Integrated Air
Control Module (C)
TI8322C
A
B
C
D
E
F
G
H
J
K
L
M L and M
N
PR
S