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Graco SaniForce 1040e Use and care manual

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Repair/Parts
SaniForce® SaniForce®
SaniForce®1040e 1040e
1040eElectric Electric
Electric- -
-Operated Operated
Operated
Diaphragm Diaphragm
DiaphragmPump Pump
Pump3A3168R 3A3168R
3A3168R
EN EN
EN
For For
For󰘱uid 󰘱uid
󰘱uidtransfer transfer
transferin in
inindoor indoor
indoorsanitary sanitary
sanitaryapplications. applications.
applications.Not Not
Notapproved approved
approvedfor for
foruse use
usein in
inexplosive explosive
explosiveatmospheres atmospheres
atmospheresor or
or
hazardous hazardous
hazardous(classi󰘰ed) (classi󰘰ed)
(classi󰘰ed)locations locations
locationsunless unless
unlessotherwise otherwise
otherwisestated. stated.
stated.See See
SeeApprovals Approvals
Approvalspage page
pagefor for
formore more
moreinformation. information.
information.For For
For
professional professional
professionaluse use
useonly. only.
only.
Important Important
ImportantSafety Safety
SafetyInstructions Instructions
Instructions
Readallwarningsandinstructionsinthismanualandinyour
SaniForce1040eOperationmanualbeforeusingtheequipment.
Save Save
Savethese these
theseinstructions. instructions.
instructions.
Formaximumoperatingpressures,
seethePerformanceChartsinyour
Operationmanual.
Seepages6–8formodelinformation,
includingapprovals.
PROVENQUALITY.LEADINGTECHNOLOGY.
All manuals and user guides at all-guides.com
Contents Contents
Contents
Related Related
RelatedManuals Manuals
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.2 2
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Warnings Warnings
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.3 3
3
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number
NumberMatrix Matrix
Matrixfor for
forFG FG
FG
Pumps Pumps
Pumps. .
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.6 6
6
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number
NumberMatrix Matrix
Matrixfor for
forHS HS
HSand and
andPH PH
PH
Pumps Pumps
Pumps. .
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.7 7
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Approvals Approvals
Approvals. .
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.8 8
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Overview Overview
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.9 9
9
Troubleshooting Troubleshooting
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.10 10
10
Repair Repair
Repair. .
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.12 12
12
Pressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedure. .
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.12 12
12
Check Check
CheckValve Valve
ValveRepair Repair
Repair. .
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.12 12
12
Diaphragm Diaphragm
DiaphragmRepair Repair
Repair. .
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.14 14
14
Center Center
CenterSection Section
SectionRepair Repair
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.17 17
17
Replace Replace
ReplaceCenter Center
CenterBearing Bearing
Bearing. .
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.20 20
20
Replace Replace
Replacethe the
theCompressor Compressor
Compressor. .
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.22 22
22
Parts Parts
Parts. .
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.23 23
23
Cart-Mounted Cart-Mounted
Cart-MountedModels Models
Models. .
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.29 29
29
Cart Cart
Cart. .
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.31 31
31
Kits Kits
Kitsand and
andAccessories Accessories
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.35 35
35
Technical Technical
TechnicalSpeci󰘰cations Speci󰘰cations
Speci󰘰cations. .
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.36 36
36
Related Related
RelatedManuals Manuals
Manuals
Manual Manual
ManualNumber Number
NumberTitle Title
Title
3A3167 3A3167
3A3167SaniForce SaniForce
SaniForce1040e 1040e
1040eElectric Electric
Electric- -
-Operated Operated
OperatedDiaphragm Diaphragm
DiaphragmPump, Pump,
Pump,Operation Operation
Operation
23A3168R
All manuals and user guides at all-guides.com
Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
DANGER
SEVERE SEVERE
SEVEREELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK
SHOCKHAZARD HAZARD
HAZARD
Thisequipmentcanbepoweredbymorethan240V.Contactwiththisvoltagewill
causedeathorseriousinjury.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesand
beforeservicingequipment.
•Thisequipmentmustbegrounded.Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocal
codesandregulations.
WARNING
FIRE FIRE
FIREAND AND
ANDEXPLOSION EXPLOSION
EXPLOSIONHAZARD HAZARD
HAZARD
Flammablefumes,suchassolvent,inwork work
workarea area
areacanigniteorexplode.Solvent󰘱owingthrough
theequipmentcancausestaticsparking.Tohelpprevent󰘰reandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygrounded󰘱uidlines.
•Stop Stop
Stopoperation operation
operationimmediately immediately
immediatelyifstaticsparkingoccursoryoufeelashock. .
.Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
3A3168R3
All manuals and user guides at all-guides.com
Warnings
WARNING
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT
EQUIPMENTHAZARD HAZARD
HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checklines,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE
MISUSEHAZARD HAZARD
HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalSpeci󰘰cations Speci󰘰cations
Speci󰘰cationsinallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
Technical
Speci󰘰cations Speci󰘰cations
Speci󰘰cationsinallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.
Forcompleteinformationaboutyourmaterial,requestSafetyDataSheet(SDS)from
distributororretailer.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Route󰘱uidlinesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhot
surfaces.
•Donotkinkoroverbend󰘱uidlinesoruse󰘱uidlinestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
PRESSURIZED PRESSURIZED
PRESSURIZEDALUMINUM ALUMINUM
ALUMINUMPARTS PARTS
PARTSHAZARD HAZARD
HAZARD
Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.
•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsor󰘱uidscontainingsuchsolvents.
•Donotusechlorinebleach.
•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.
43A3168R
All manuals and user guides at all-guides.com
Warnings
WARNING
THERMAL THERMAL
THERMALEXPANSION EXPANSION
EXPANSIONHAZARD HAZARD
HAZARD
Fluidssubjectedtoheatincon󰘰nedspaces,includinglines,cancreatearapidriseinpressure
duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious
injury.
•Openavalvetorelievethe󰘱uidexpansionduringheating.
•Replacelinesproactivelyatregularintervalsbasedonyouroperatingconditions.
TOXIC TOXIC
TOXICFLUID FLUID
FLUIDOR OR
ORFUMES FUMES
FUMESHAZARD HAZARD
HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
BURN BURN
BURNHAZARD HAZARD
HAZARD
Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhot󰘱uidorequipment.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE
PROTECTIVEEQUIPMENT EQUIPMENT
EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
3A3168R5
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CongurationNumberMatrixforFGPumps
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number
NumberMatrix Matrix
Matrixfor for
forFG FG
FGPumps Pumps
Pumps
Check Check
Checkthe the
theidenti󰘰cation identi󰘰cation
identi󰘰cationplate plate
plate(ID) (ID)
(ID)for for
forthe the
the
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number
Numberof of
ofyour your
yourpump. pump.
pump.Use Use
Usethe the
the
following following
followingmatrix matrix
matrixto to
tode󰘰ne de󰘰ne
de󰘰nethe the
thecomponents components
componentsof of
ofyour your
your
pump. pump.
pump.
When When
Whenyou you
youreceive receive
receiveyour your
yourpump, pump,
pump,record record
recordthe the
the9 9
9character character
character
part part
partnumber number
numberfound found
foundon on
onthe the
theshipping shipping
shippingbox box
box(e.g., (e.g.,
(e.g.,
SE1B.0014): SE1B.0014):
SE1B.0014):
_____________ _____________
_____________
Also Also
Alsorecord record
recordthe the
thecon󰘰guration con󰘰guration
con󰘰gurationnumber number
numberon on
onthe the
thepump pump
pumpID ID
ID
plate plate
plateto to
toassist assist
assistyou you
youwhen when
whenordering ordering
orderingreplacement replacement
replacementparts: parts:
parts:
_____________________________________ _____________________________________
_____________________________________
Sample Sample
SampleCon󰘰guration Con󰘰guration
Con󰘰gurationNumber: Number:
Number:1040FG 1040FG
1040FG- -
-EA04AS13SSPTPOPT21 EA04AS13SSPTPOPT21
EA04AS13SSPTPOPT21
1040 1040
1040FG FG
FGE E
EA A
A04A 04A
04AS13 S13
S13SS SS
SSPT PT
PTPO PO
POPT PT
PT21 21
21
Pump Pump
Pump
Model Model
Model
Wetted Wetted
Wetted
Section Section
Section
Material Material
Material
Drive Drive
DriveCenter Center
Center
Section Section
Section
Material Material
Material
Gear Gear
GearBox Box
Box
and and
andMotor Motor
Motor
Fluid Fluid
Fluid
Covers Covers
Coversand and
and
Manifolds Manifolds
Manifolds
Seats Seats
SeatsBalls Balls
BallsDiaphragms Diaphragms
DiaphragmsManifold Manifold
Manifold
O O
O- -
-rings rings
rings
Certi󰘰ca- Certi󰘰ca-
Certi󰘰ca-
tion tion
tion
Pump Pump
PumpWetted Wetted
WettedSection Section
Section
Material Material
Material
Drive Drive
DriveType Type
TypeCenter Center
CenterSection Section
SectionMaterial Material
MaterialMotor Motor
Motorand and
andGearbox Gearbox
Gearbox
1040 1040
1040FG FG
FGFood Food
FoodGrade Grade
GradeE E
EElectric Electric
ElectricA A
AAluminum Aluminum
Aluminum04A 04A
04AStandard Standard
StandardAC AC
ACInduction Induction
InductionMotor Motor
Motorwith with
with
Gearbox Gearbox
Gearbox
S S
SStainless Stainless
StainlessSteel Steel
Steel04B 04B
04BBrushless Brushless
BrushlessDC DC
DCMotor Motor
Motor
04E 04E
04ENEMA NEMA
NEMA56 56
56C C
CGearbox Gearbox
Gearbox‡ ‡
‡
04F 04F
04FIEC IEC
IEC90 90
90B5 B5
B5Flange Flange
FlangeGearbox Gearbox
Gearbox‡ ‡
‡
04G 04G
04GNo No
Nomotor, motor,
motor,No No
Nogearbox gearbox
gearbox
05C 05C
05CBrushless Brushless
BrushlessDC DC
DCMotor Motor
Motor(con󰘰gured (con󰘰gured
(con󰘰gured
for for
forcart cart
cart- -
-mounted mounted
mountedsystems) systems)
systems)
Fluid Fluid
FluidCovers Covers
Coversand and
and
Manifolds Manifolds
Manifolds
Seat Seat
SeatMaterial Material
MaterialBall Ball
BallMaterial Material
MaterialDiaphragm Diaphragm
DiaphragmMaterial Material
MaterialManifold Manifold
Manifold
Gaskets Gaskets
Gaskets
Certi󰘰cation Certi󰘰cation
Certi󰘰cation
S13 S13
S13TriClamp, TriClamp,
TriClamp,
FG FG
FGSS SS
SS316 316
316Stainless Stainless
Stainless
Steel Steel
SteelCW CW
CWPolychloro- Polychloro-
Polychloro-
prene prene
prene
Weighted Weighted
Weighted
PO PO
POPTFE/EPDM PTFE/EPDM
PTFE/EPDM
Overmold Overmold
OvermoldPT PT
PTPTFE PTFE
PTFE21 21
21EN EN
EN10204 10204
10204
type type
type2.1 2.1
2.1
S14 S14
S14DIN, DIN,
DIN,FG FG
FGPT PT
PTPTFE PTFE
PTFEPT PT
PTPTFE/EPDM PTFE/EPDM
PTFE/EPDM
2 2
2- -
-Piece Piece
PieceEP EP
EPEPDM EPDM
EPDM31 31
31EN EN
EN10204 10204
10204
type type
type3.1 3.1
3.1
SP SP
SPSantoprene Santoprene
SantopreneSP SP
SPSantoprene Santoprene
Santoprene
63A3168R
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CongurationNumberMatrixforHSandPHPumps
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number
NumberMatrix Matrix
Matrixfor for
forHS HS
HSand and
andPH PH
PHPumps Pumps
Pumps
Check Check
Checkthe the
theidenti󰘰cation identi󰘰cation
identi󰘰cationplate plate
plate(ID) (ID)
(ID)for for
forthe the
theCon󰘰guration Con󰘰guration
Con󰘰guration
Number Number
Numberof of
ofyour your
yourpump. pump.
pump.Use Use
Usethe the
thefollowing following
followingmatrix matrix
matrixto to
tode󰘰ne de󰘰ne
de󰘰ne
the the
thecomponents components
componentsof of
ofyour your
yourpump. pump.
pump.
When When
Whenyou you
youreceive receive
receiveyour your
yourpump, pump,
pump,record record
recordthe the
the9 9
9character character
characterpart part
part
number number
numberfound found
foundon on
onthe the
theshipping shipping
shippingbox box
box(e.g., (e.g.,
(e.g.,SE1B.0014): SE1B.0014):
SE1B.0014):
_____________ _____________
_____________
Also Also
Alsorecord record
recordthe the
thecon󰘰guration con󰘰guration
con󰘰gurationnumber number
numberon on
onthe the
thepump pump
pumpID ID
IDplate plate
plate
to to
toassist assist
assistyou you
youwhen when
whenordering ordering
orderingreplacement replacement
replacementparts: parts:
parts:
_____________________________________ _____________________________________
_____________________________________
Sample Sample
SampleCon󰘰guration Con󰘰guration
Con󰘰gurationNumber: Number:
Number:1040HS.ES04ASSASSPTPOPT21 1040HS.ES04ASSASSPTPOPT21
1040HS.ES04ASSASSPTPOPT21
1040 1040
1040HS HS
HSE E
ES S
S04A 04A
04ASSA SSA
SSASS SS
SSPT PT
PTPO PO
POPT PT
PT21 21
21
Pump Pump
Pump
Model Model
Model
Wetted Wetted
Wetted
Section Section
Section
Material Material
Material
Drive Drive
DriveCenter Center
Center
Section Section
Section
Material Material
Material
Gear Gear
GearBox Box
Box
and and
andMotor Motor
Motor
Fluid Fluid
Fluid
Covers Covers
Coversand and
and
Manifolds Manifolds
Manifolds
Seats Seats
SeatsBalls Balls
BallsDiaphragms Diaphragms
DiaphragmsManifold Manifold
Manifold
Gaskets Gaskets
Gaskets
Certi󰘰ca- Certi󰘰ca-
Certi󰘰ca-
tion tion
tion
Pump Pump
PumpWetted Wetted
WettedSection Section
SectionMaterial Material
MaterialDrive Drive
DriveType Type
TypeCenter Center
CenterSection Section
SectionMaterial Material
MaterialMotor Motor
Motorand and
andGearbox Gearbox
Gearbox
1040 1040
1040HS HS
HSHigh High
HighSanitation Sanitation
SanitationE E
EElectric Electric
ElectricS S
SStainless Stainless
StainlessSteel Steel
Steel04A 04A
04AStandard Standard
StandardAC AC
ACInduction Induction
InductionMotor Motor
Motor
with with
withGearbox Gearbox
Gearbox
PH PH
PHPharmaceutical Pharmaceutical
Pharmaceutical04B 04B
04BBrushless Brushless
BrushlessDC DC
DCMotor Motor
Motor
04E 04E
04ENEMA NEMA
NEMA56 56
56C C
CGearbox Gearbox
Gearbox‡ ‡
‡
04F 04F
04FIEC IEC
IEC90 90
90B5 B5
B5Flange Flange
FlangeGearbox Gearbox
Gearbox‡ ‡
‡
04G 04G
04GNo No
Nomotor, motor,
motor,No No
Nogearbox gearbox
gearbox
05C 05C
05CBrushless Brushless
BrushlessDC DC
DCMotor Motor
Motor(con󰘰gured (con󰘰gured
(con󰘰gured
for for
forcart cart
cart- -
-mounted mounted
mountedsystems) systems)
systems)
Fluid Fluid
FluidCovers Covers
Coversand and
and
Manifolds Manifolds
Manifolds
Seat Seat
SeatMaterial Material
MaterialBall Ball
BallMaterial Material
MaterialDiaphragm Diaphragm
DiaphragmMaterial Material
MaterialManifold Manifold
Manifold
Gaskets Gaskets
Gaskets
Certi󰘰cation Certi󰘰cation
Certi󰘰cation
SSA SSA
SSATriClamp, TriClamp,
TriClamp,
HS HS
HSor or
orPH PH
PHSS SS
SS316 316
316Stainless Stainless
Stainless
Steel Steel
SteelBN BN
BNBuna Buna
Buna- -
-N N
NBN BN
BNBuna Buna
Buna- -
-N N
NBN BN
BNBuna Buna
Buna- -
-N N
N21 21
21EN EN
EN
10204 10204
10204
type type
type2.1 2.1
2.1
SSB SSB
SSBDIN, DIN,
DIN,HS HS
HSor or
or
PH PH
PHCW CW
CWPolychloro- Polychloro-
Polychloro-
prene prene
prene
Weighted Weighted
Weighted
PO PO
POPTFE/EPDM PTFE/EPDM
PTFE/EPDM
Overmold Overmold
OvermoldEP EP
EPEPDM EPDM
EPDM31 31
31EN EN
EN
10204 10204
10204
type type
type3.1 3.1
3.1
FK FK
FKFKM FKM
FKMPS PS
PSPTFE PTFE
PTFE2 2
2- -
-Piece Piece
Piece
Santoprene Santoprene
Santoprene
PT PT
PTPTFE PTFE
PTFESP SP
SPSantoprene Santoprene
Santoprene
SP SP
SPSantoprene Santoprene
Santoprene
3A3168R7
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Approvals
Approvals Approvals
Approvals
Approvals Approvals
Approvals
All All
Allmodels models
modelsare are
areapproved approved
approvedto: to:
to:
*Diaphragm *Diaphragm
*Diaphragmmaterials materials
materialscoded coded
codedPO PO
PO, ,
,PT PT
PT, ,
,or or
or
PS PS
PScombined combined
combinedwith with
withball ball
ballmaterials materials
materialscoded coded
codedPT PT
PT
comply comply
complywith: with:
with:
EC EC
EC1935/2004 1935/2004
1935/2004
‡ ‡
‡Pumps Pumps
Pumpswith with
withcode code
code04E 04E
04Eor or
or04F 04F
04Fare are
areapproved approved
approved
to: to:
to:
II II
II2 2
2G G
G
Ex Ex
Exh h
hIIB IIB
IIBT3 T3
T3Gb Gb
Gb
Diaphragm Diaphragm
Diaphragmmaterials materials
materialscoded coded
codedPT PT
PTor or
orPS PS
PS
combined combined
combinedwith with
withball ball
ballmaterials materials
materialscoded coded
codedPT PT
PT
comply comply
complywith: with:
with:
Class Class
ClassVI VI
VI
All All
All󰘱uid 󰘱uid
󰘱uidcontact contact
contactmaterials materials
materialsare are
areFDA FDA
FDAcompliant compliant
compliant
and and
andmeet meet
meetthe the
theUnited United
UnitedStates States
StatesCode Code
Codeof of
ofFederal Federal
Federal
Regulations Regulations
Regulations(CFR). (CFR).
(CFR).
* *
*EC EC
EC1935/2004 1935/2004
1935/2004compliant compliant
compliantpumps pumps
pumpsmay may
maybe be
besubject subject
subjectto to
toindividual individual
individualnational national
nationalprovisions provisions
provisionsin in
inaddition addition
additionto to
tothose those
those
speci󰘰ed speci󰘰ed
speci󰘰edin in
inthe the
theEC EC
ECregulation. regulation.
regulation.It It
Itis is
isthe the
theusers users
usersresponsibility responsibility
responsibilityto to
toknow know
knowand and
andfollow follow
followlocal local
locallaws. laws.
laws.
83A3168R
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Overview
Overview Overview
Overview
The The
Theproduct product
productline line
lineoffers offers
offerselectric-powered electric-powered
electric-powereddiaphragm diaphragm
diaphragmpumps pumps
pumpsin in
ina a
awide wide
widerange range
rangeof of
ofmodels. models.
models.This This
Thissection section
sectionshows shows
shows
the the
thebasic basic
basicstructure structure
structureof of
ofavailable available
availablemodels. models.
models.
Food Food
FoodGrade Grade
GradePump Pump
PumpModels Models
Models
Center Center
Center
Section Section
Section
Motor Motor
MotorType Type
TypeController Controller
ControllerGearbox Gearbox
GearboxCompressor Compressor
CompressorApproval Approval
Approval
Options Options
Options
Cart Cart
Cart
Yes-120VNoneNo*
Yes-240VNo*AC
VFD—notincluded.
VFDKits16K911(240V)
and16K912(480V)are
available.
Yes–part
ofmotor
No†CENo*
Yes-120VNoneYes
Yes-240VYesBrushless
DC
GracoMotorControl–
includedNEMA
No†CENo*
NEMA
Aluminum
or
Stainless
Steel
NoneNoneIECNoneATEX&CENo*
*CartKit24Y923isavailable.
†CompressorKits24Y921(120V)and24Y922(240V)areavailable
High High
HighSanitation Sanitation
Sanitationor or
orPharmaceutical Pharmaceutical
PharmaceuticalPump Pump
PumpModels Models
Models
Center Center
CenterSection Section
SectionMotor Motor
Motor
Type Type
Type
Controller Controller
ControllerGearbox Gearbox
GearboxCompressor Compressor
CompressorApproval Approval
Approval
Options Options
Options
Cart Cart
Cart
AC
VFD—notincluded.
VFDKits16K911(240V)
and16K912(480V)are
available.
Yes–
partof
motor
Brushless
DC
GracoMotorControl–
includedNEMA
No†CE
NEMA
StainlessSteel
NoneNoneIECNoneATEX&CE
No*
*CartKit24Y923isavailable.
†CompressorKits24Y921(120V)and24Y922(240V)areavailable
Key Key
KeyPoints: Points:
Points:
•PumpsareavailablewithanACorBrushless
DC(BLDC)motor,orwithjustagearbox(for
applicationswhereamotorisalreadyavailable).
•Gracorecommendstheuseofamotorsoft
starteroraVFD(PN16K911or16K912)inthe
electricalcircuitforallinstallations.Seethe
motormanufacturer’srecommendationsforproper
installationwhenusingeitherofthesecomponents.
Inallcases,makesureallproductsareinstalledin
accordancewithlocalcodesandregulations.
•BLDCmotorsarecontrolledbytheGracoMotor
Controlthatissuppliedwiththepump.
3A3168R9
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Troubleshooting
Troubleshooting Troubleshooting
Troubleshooting
• •
•Follow Follow
Followthe the
thePressure Pressure
PressureRelief Relief
ReliefProcedure, Procedure,
Procedure,page page
page12 12
12, ,
,
before before
beforechecking checking
checkingor or
orservicing servicing
servicingthe the
theequipment. equipment.
equipment.
• •
•Check Check
Checkall all
allpossible possible
possibleproblems problems
problemsand and
andcauses causes
causesbefore before
before
disassembly. disassembly.
disassembly.
SeetheOperationManual(3A3167)fortroubleshootingorerrorinformationontheGracoMotorControl.
Problem Problem
ProblemCause Cause
CauseSolution Solution
Solution
Pumpisrunningtoofast,causing
cavitationbeforeprime.
Slowdownthemotorcontroller(VFD
orGracoMotorControl)
Centersectionhasnoairpressure,
orairpressureistoolow.
Applyairpressuretocentersection
peryourapplicationrequirements.
Checkvalveballisseverelywornor
wedgedinseatormanifold.
Replacetheballandseat.
Insuf󰘰cientsuctionpressureIncreasesuctionpressure.See
manual3A3167.
Seatisseverelyworn.Replacetheballandseat.
Outletorinletisrestricted.Removetherestriction.
Inlet󰘰ttingsormanifoldsareloose.Tighten.
Pumpcyclesbutwillnot
primeand/orpump.
Manifoldo-ringsaredamaged.Replaceo-rings.
Thecentersectionis
excessivelyhot.
Thedriveshaftisbroken.Replace.
Checkvalveballs,seats,oro-rings
areworn.
Replace.
Manifoldclampsor󰘱uidcover
clampsareloose.
Tighten.
Pumpfailstohold󰘱uid
pressureatstall.
DiaphragmshaftboltislooseTighten.
Motororcontrolleriswired
improperly.
Wirepermanual. Pumpwillnotcycle.
Theleakdetector(ifinstalled)has
tripped.
Checkdiaphragmforruptureor
incorrectinstallation.Repairor
replace.
Suctionlineisclogged.Inspect;clear.
Checkballsarestickyorleaking.Cleanorreplace.
Pump󰘱owrateiserratic.
Diaphragm(orbackup)ruptured.Replace.
Pumpmakesunusualnoises.Pumpisoperatingnearoratstall
pressure.
Adjustairpressureorslowthepump
speed.
A󰘰ttingisloose.Tighten.Inspectthreadsealant.
Looseordamagedo-ringsorshaft
seal.
Replace.
Airconsumptionishigher
thanexpected.
Diaphragm(orbackup)ruptured.Replace.
103A3168R
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