Graco SaniForce 1040e Use and care manual

Repair/Parts
SaniForce® SaniForce®
SaniForce®1040e 1040e 1040eElectric Electric Electric- - -Operated Operated Operated
Diaphragm Diaphragm
DiaphragmPump Pump Pump3A3168R 3A3168R
3A3168R
EN EN
EN
For For
For󰘱uid 󰘱uid 󰘱uidtransfer transfer transferin in inindoor indoor indoorsanitary sanitary sanitaryapplications. applications. applications.Not Not Notapproved approved approvedfor for foruse use usein in inexplosive explosive explosiveatmospheres atmospheres atmospheresor or or
hazardous hazardous
hazardous(classi󰘰ed) (classi󰘰ed) (classi󰘰ed)locations locations locationsunless unless unlessotherwise otherwise otherwisestated. stated. stated.See See SeeApprovals Approvals Approvalspage page pagefor for formore more moreinformation. information. information.For For For
professional professional
professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandinyour
SaniForce1040eOperationmanualbeforeusingtheequipment.
Save Save
Savethese these theseinstructions. instructions. instructions.
Formaximumoperatingpressures,
seethePerformanceChartsinyour
Operationmanual.
Seepages6–8formodelinformation,
includingapprovals.
PROVENQUALITY.LEADINGTECHNOLOGY.
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Contents Contents
Contents
Related Related
RelatedManuals Manuals Manuals. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .2 2 2
Warnings Warnings
Warnings. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .3 3 3
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number NumberMatrix Matrix Matrixfor for forFG FG FG
Pumps Pumps
Pumps. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .6 6 6
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number NumberMatrix Matrix Matrixfor for forHS HS HSand and andPH PH PH
Pumps Pumps
Pumps. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .7 7 7
Approvals Approvals
Approvals. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .8 8 8
Overview Overview
Overview. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .9 9 9
Troubleshooting Troubleshooting
Troubleshooting. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .10 10 10
Repair Repair
Repair. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .12 12 12
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .12 12 12
Check Check
CheckValve Valve ValveRepair Repair Repair. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .12 12 12
Diaphragm Diaphragm
DiaphragmRepair Repair Repair. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .14 14 14
Center Center
CenterSection Section SectionRepair Repair Repair. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .17 17 17
Replace Replace
ReplaceCenter Center CenterBearing Bearing Bearing. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .20 20 20
Replace Replace
Replacethe the theCompressor Compressor Compressor. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .22 22 22
Parts Parts
Parts. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .23 23 23
Cart-Mounted Cart-Mounted
Cart-MountedModels Models Models. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .29 29 29
Cart Cart
Cart. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .31 31 31
Kits Kits
Kitsand and andAccessories Accessories Accessories. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .35 35 35
Technical Technical
TechnicalSpeci󰘰cations Speci󰘰cations Speci󰘰cations. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .36 36 36
Related Related
RelatedManuals Manuals Manuals
Manual Manual
ManualNumber Number NumberTitle Title Title
3A3167 3A3167
3A3167SaniForce SaniForce SaniForce1040e 1040e 1040eElectric Electric Electric- - -Operated Operated OperatedDiaphragm Diaphragm DiaphragmPump, Pump, Pump,Operation Operation Operation
23A3168R
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Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
DANGER
SEVERE SEVERE
SEVEREELECTRIC ELECTRIC ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentcanbepoweredbymorethan240V.Contactwiththisvoltagewill
causedeathorseriousinjury.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesand
beforeservicingequipment.
•Thisequipmentmustbegrounded.Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocal
codesandregulations.
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolvent,inwork work
workarea area areacanigniteorexplode.Solvent󰘱owingthrough
theequipmentcancausestaticsparking.Tohelpprevent󰘰reandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygrounded󰘱uidlines.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock. . .Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
3A3168R3
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Warnings
WARNING
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checklines,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalSpeci󰘰cations Speci󰘰cations Speci󰘰cationsinallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
Technical
Speci󰘰cations Speci󰘰cations
Speci󰘰cationsinallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.
Forcompleteinformationaboutyourmaterial,requestSafetyDataSheet(SDS)from
distributororretailer.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Route󰘱uidlinesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhot
surfaces.
•Donotkinkoroverbend󰘱uidlinesoruse󰘱uidlinestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
PRESSURIZED PRESSURIZED
PRESSURIZEDALUMINUM ALUMINUM ALUMINUMPARTS PARTS PARTSHAZARD HAZARD HAZARD
Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.
•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsor󰘱uidscontainingsuchsolvents.
•Donotusechlorinebleach.
•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.
43A3168R
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Warnings
WARNING
THERMAL THERMAL
THERMALEXPANSION EXPANSION EXPANSIONHAZARD HAZARD HAZARD
Fluidssubjectedtoheatincon󰘰nedspaces,includinglines,cancreatearapidriseinpressure
duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious
injury.
•Openavalvetorelievethe󰘱uidexpansionduringheating.
•Replacelinesproactivelyatregularintervalsbasedonyouroperatingconditions.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhot󰘱uidorequipment.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
3A3168R5
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CongurationNumberMatrixforFGPumps
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number NumberMatrix Matrix Matrixfor for forFG FG FGPumps Pumps Pumps
Check Check
Checkthe the theidenti󰘰cation identi󰘰cation identi󰘰cationplate plate plate(ID) (ID) (ID)for for forthe the the
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number Numberof of ofyour your yourpump. pump. pump.Use Use Usethe the the
following following
followingmatrix matrix matrixto to tode󰘰ne de󰘰ne de󰘰nethe the thecomponents components componentsof of ofyour your your
pump. pump.
pump.
When When
Whenyou you youreceive receive receiveyour your yourpump, pump, pump,record record recordthe the the9 9 9character character character
part part
partnumber number numberfound found foundon on onthe the theshipping shipping shippingbox box box(e.g., (e.g., (e.g.,
SE1B.0014): SE1B.0014):
SE1B.0014):
_____________ _____________
_____________
Also Also
Alsorecord record recordthe the thecon󰘰guration con󰘰guration con󰘰gurationnumber number numberon on onthe the thepump pump pumpID ID ID
plate plate
plateto to toassist assist assistyou you youwhen when whenordering ordering orderingreplacement replacement replacementparts: parts: parts:
_____________________________________ _____________________________________
_____________________________________
Sample Sample
SampleCon󰘰guration Con󰘰guration Con󰘰gurationNumber: Number: Number:1040FG 1040FG
1040FG- - -EA04AS13SSPTPOPT21 EA04AS13SSPTPOPT21 EA04AS13SSPTPOPT21
1040 1040
1040FG FG FGE E
EA A A04A 04A
04AS13 S13 S13SS SS SSPT PT
PTPO PO
POPT PT
PT21 21
21
Pump Pump
Pump
Model Model
Model
Wetted Wetted
Wetted
Section Section
Section
Material Material
Material
Drive Drive
DriveCenter Center
Center
Section Section
Section
Material Material
Material
Gear Gear
GearBox Box Box
and and
andMotor Motor Motor
Fluid Fluid
Fluid
Covers Covers
Coversand and and
Manifolds Manifolds
Manifolds
Seats Seats
SeatsBalls Balls
BallsDiaphragms Diaphragms DiaphragmsManifold Manifold
Manifold
O O
O- - -rings rings rings
Certi󰘰ca- Certi󰘰ca-
Certi󰘰ca-
tion tion
tion
Pump Pump
PumpWetted Wetted
WettedSection Section Section
Material Material
Material
Drive Drive
DriveType Type TypeCenter Center
CenterSection Section SectionMaterial Material MaterialMotor Motor Motorand and andGearbox Gearbox Gearbox
1040 1040
1040FG FG FGFood Food
FoodGrade Grade GradeE E
EElectric Electric
ElectricA A
AAluminum Aluminum
Aluminum04A 04A
04AStandard Standard
StandardAC AC ACInduction Induction InductionMotor Motor Motorwith with with
Gearbox Gearbox
Gearbox
S S
SStainless Stainless
StainlessSteel Steel Steel04B 04B
04BBrushless Brushless
BrushlessDC DC DCMotor Motor Motor
04E 04E
04ENEMA NEMA
NEMA56 56 56C C CGearbox Gearbox Gearbox‡ ‡ ‡
04F 04F
04FIEC IEC
IEC90 90 90B5 B5 B5Flange Flange FlangeGearbox Gearbox Gearbox‡ ‡ ‡
04G 04G
04GNo No
Nomotor, motor, motor,No No Nogearbox gearbox gearbox
05C 05C
05CBrushless Brushless
BrushlessDC DC DCMotor Motor Motor(con󰘰gured (con󰘰gured (con󰘰gured
for for
forcart cart cart- - -mounted mounted mountedsystems) systems) systems)
Fluid Fluid
FluidCovers Covers Coversand and and
Manifolds Manifolds
Manifolds
Seat Seat
SeatMaterial Material MaterialBall Ball
BallMaterial Material MaterialDiaphragm Diaphragm DiaphragmMaterial Material MaterialManifold Manifold
Manifold
Gaskets Gaskets
Gaskets
Certi󰘰cation Certi󰘰cation
Certi󰘰cation
S13 S13
S13TriClamp, TriClamp,
TriClamp,
FG FG
FGSS SS
SS316 316
316Stainless Stainless Stainless
Steel Steel
SteelCW CW
CWPolychloro- Polychloro-
Polychloro-
prene prene
prene
Weighted Weighted
Weighted
PO PO
POPTFE/EPDM PTFE/EPDM
PTFE/EPDM
Overmold Overmold
OvermoldPT PT
PTPTFE PTFE
PTFE21 21
21EN EN
EN10204 10204 10204
type type
type2.1 2.1 2.1
S14 S14
S14DIN, DIN,
DIN,FG FG FGPT PT
PTPTFE PTFE
PTFEPT PT
PTPTFE/EPDM PTFE/EPDM
PTFE/EPDM
2 2
2- - -Piece Piece PieceEP EP
EPEPDM EPDM
EPDM31 31
31EN EN
EN10204 10204 10204
type type
type3.1 3.1 3.1
SP SP
SPSantoprene Santoprene
SantopreneSP SP
SPSantoprene Santoprene
Santoprene
63A3168R
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CongurationNumberMatrixforHSandPHPumps
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number NumberMatrix Matrix Matrixfor for forHS HS HSand and andPH PH PHPumps Pumps Pumps
Check Check
Checkthe the theidenti󰘰cation identi󰘰cation identi󰘰cationplate plate plate(ID) (ID) (ID)for for forthe the theCon󰘰guration Con󰘰guration Con󰘰guration
Number Number
Numberof of ofyour your yourpump. pump. pump.Use Use Usethe the thefollowing following followingmatrix matrix matrixto to tode󰘰ne de󰘰ne de󰘰ne
the the
thecomponents components componentsof of ofyour your yourpump. pump. pump.
When When
Whenyou you youreceive receive receiveyour your yourpump, pump, pump,record record recordthe the the9 9 9character character characterpart part part
number number
numberfound found foundon on onthe the theshipping shipping shippingbox box box(e.g., (e.g., (e.g.,SE1B.0014): SE1B.0014): SE1B.0014):
_____________ _____________
_____________
Also Also
Alsorecord record recordthe the thecon󰘰guration con󰘰guration con󰘰gurationnumber number numberon on onthe the thepump pump pumpID ID IDplate plate plate
to to
toassist assist assistyou you youwhen when whenordering ordering orderingreplacement replacement replacementparts: parts: parts:
_____________________________________ _____________________________________
_____________________________________
Sample Sample
SampleCon󰘰guration Con󰘰guration Con󰘰gurationNumber: Number: Number:1040HS.ES04ASSASSPTPOPT21 1040HS.ES04ASSASSPTPOPT21
1040HS.ES04ASSASSPTPOPT21
1040 1040
1040HS HS HSE E
ES S
S04A 04A 04ASSA SSA SSASS SS SSPT PT
PTPO PO
POPT PT
PT21 21
21
Pump Pump
Pump
Model Model
Model
Wetted Wetted
Wetted
Section Section
Section
Material Material
Material
Drive Drive
DriveCenter Center
Center
Section Section
Section
Material Material
Material
Gear Gear
GearBox Box Box
and and
andMotor Motor Motor
Fluid Fluid
Fluid
Covers Covers
Coversand and and
Manifolds Manifolds
Manifolds
Seats Seats
SeatsBalls Balls
BallsDiaphragms Diaphragms DiaphragmsManifold Manifold
Manifold
Gaskets Gaskets
Gaskets
Certi󰘰ca- Certi󰘰ca-
Certi󰘰ca-
tion tion
tion
Pump Pump
PumpWetted Wetted
WettedSection Section SectionMaterial Material MaterialDrive Drive
DriveType Type TypeCenter Center
CenterSection Section SectionMaterial Material MaterialMotor Motor Motorand and andGearbox Gearbox Gearbox
1040 1040
1040HS HS HSHigh High
HighSanitation Sanitation SanitationE E
EElectric Electric
ElectricS S
SStainless Stainless
StainlessSteel Steel Steel04A 04A
04AStandard Standard
StandardAC AC ACInduction Induction InductionMotor Motor Motor
with with
withGearbox Gearbox Gearbox
PH PH
PHPharmaceutical Pharmaceutical
Pharmaceutical04B 04B
04BBrushless Brushless
BrushlessDC DC DCMotor Motor Motor
04E 04E
04ENEMA NEMA
NEMA56 56 56C C CGearbox Gearbox Gearbox‡ ‡ ‡
04F 04F
04FIEC IEC
IEC90 90 90B5 B5 B5Flange Flange FlangeGearbox Gearbox Gearbox‡ ‡ ‡
04G 04G
04GNo No
Nomotor, motor, motor,No No Nogearbox gearbox gearbox
05C 05C
05CBrushless Brushless
BrushlessDC DC DCMotor Motor Motor(con󰘰gured (con󰘰gured (con󰘰gured
for for
forcart cart cart- - -mounted mounted mountedsystems) systems) systems)
Fluid Fluid
FluidCovers Covers Coversand and and
Manifolds Manifolds
Manifolds
Seat Seat
SeatMaterial Material MaterialBall Ball
BallMaterial Material MaterialDiaphragm Diaphragm DiaphragmMaterial Material MaterialManifold Manifold
Manifold
Gaskets Gaskets
Gaskets
Certi󰘰cation Certi󰘰cation
Certi󰘰cation
SSA SSA
SSATriClamp, TriClamp,
TriClamp,
HS HS
HSor or orPH PH PHSS SS
SS316 316
316Stainless Stainless Stainless
Steel Steel
SteelBN BN
BNBuna Buna
Buna- - -N N NBN BN
BNBuna Buna
Buna- - -N N NBN BN
BNBuna Buna
Buna- - -N N N21 21
21EN EN
EN
10204 10204
10204
type type
type2.1 2.1 2.1
SSB SSB
SSBDIN, DIN,
DIN,HS HS HSor or or
PH PH
PHCW CW
CWPolychloro- Polychloro-
Polychloro-
prene prene
prene
Weighted Weighted
Weighted
PO PO
POPTFE/EPDM PTFE/EPDM
PTFE/EPDM
Overmold Overmold
OvermoldEP EP
EPEPDM EPDM
EPDM31 31
31EN EN
EN
10204 10204
10204
type type
type3.1 3.1 3.1
FK FK
FKFKM FKM
FKMPS PS
PSPTFE PTFE
PTFE2 2 2- - -Piece Piece Piece
Santoprene Santoprene
Santoprene
PT PT
PTPTFE PTFE
PTFESP SP
SPSantoprene Santoprene
Santoprene
SP SP
SPSantoprene Santoprene
Santoprene
3A3168R7
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Approvals
Approvals Approvals
Approvals
Approvals Approvals
Approvals
All All
Allmodels models modelsare are areapproved approved approvedto: to: to:
*Diaphragm *Diaphragm
*Diaphragmmaterials materials materialscoded coded codedPO PO PO, , ,PT PT PT, , ,or or or
PS PS
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comply comply
complywith: with: with:
EC EC
EC1935/2004 1935/2004 1935/2004
‡ ‡
‡Pumps Pumps Pumpswith with withcode code code04E 04E 04Eor or or04F 04F 04Fare are areapproved approved approved
to: to:
to:
II II
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Ex Ex
Exh h hIIB IIB IIBT3 T3 T3Gb Gb Gb
Diaphragm Diaphragm
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combined combined
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comply comply
complywith: with: with:
Class Class
ClassVI VI VI
All All
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and and
andmeet meet meetthe the theUnited United UnitedStates States StatesCode Code Codeof of ofFederal Federal Federal
Regulations Regulations
Regulations(CFR). (CFR). (CFR).
* *
*EC EC EC1935/2004 1935/2004 1935/2004compliant compliant compliantpumps pumps pumpsmay may maybe be besubject subject subjectto to toindividual individual individualnational national nationalprovisions provisions provisionsin in inaddition addition additionto to tothose those those
speci󰘰ed speci󰘰ed
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83A3168R
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Overview
Overview Overview
Overview
The The
Theproduct product productline line lineoffers offers offerselectric-powered electric-powered electric-powereddiaphragm diaphragm diaphragmpumps pumps pumpsin in ina a awide wide widerange range rangeof of ofmodels. models. models.This This Thissection section sectionshows shows shows
the the
thebasic basic basicstructure structure structureof of ofavailable available availablemodels. models. models.
Food Food
FoodGrade Grade GradePump Pump PumpModels Models Models
Center Center
Center
Section Section
Section
Motor Motor
MotorType Type TypeController Controller
ControllerGearbox Gearbox GearboxCompressor Compressor CompressorApproval Approval
Approval
Options Options
Options
Cart Cart
Cart
Yes-120VNoneNo*
Yes-240VNo*AC
VFD—notincluded.
VFDKits16K911(240V)
and16K912(480V)are
available.
Yes–part
ofmotor
No†CENo*
Yes-120VNoneYes
Yes-240VYesBrushless
DC
GracoMotorControl–
includedNEMA
No†CENo*
NEMA
Aluminum
or
Stainless
Steel
NoneNoneIECNoneATEX&CENo*
*CartKit24Y923isavailable.
†CompressorKits24Y921(120V)and24Y922(240V)areavailable
High High
HighSanitation Sanitation Sanitationor or orPharmaceutical Pharmaceutical PharmaceuticalPump Pump PumpModels Models Models
Center Center
CenterSection Section SectionMotor Motor
Motor
Type Type
Type
Controller Controller
ControllerGearbox Gearbox GearboxCompressor Compressor CompressorApproval Approval
Approval
Options Options
Options
Cart Cart
Cart
AC
VFD—notincluded.
VFDKits16K911(240V)
and16K912(480V)are
available.
Yes–
partof
motor
Brushless
DC
GracoMotorControl–
includedNEMA
No†CE
NEMA
StainlessSteel
NoneNoneIECNoneATEX&CE
No*
*CartKit24Y923isavailable.
†CompressorKits24Y921(120V)and24Y922(240V)areavailable
Key Key
KeyPoints: Points: Points:
•PumpsareavailablewithanACorBrushless
DC(BLDC)motor,orwithjustagearbox(for
applicationswhereamotorisalreadyavailable).
•Gracorecommendstheuseofamotorsoft
starteroraVFD(PN16K911or16K912)inthe
electricalcircuitforallinstallations.Seethe
motormanufacturer’srecommendationsforproper
installationwhenusingeitherofthesecomponents.
Inallcases,makesureallproductsareinstalledin
accordancewithlocalcodesandregulations.
•BLDCmotorsarecontrolledbytheGracoMotor
Controlthatissuppliedwiththepump.
3A3168R9
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Troubleshooting
Troubleshooting Troubleshooting
Troubleshooting
• •
•Follow Follow Followthe the thePressure Pressure PressureRelief Relief ReliefProcedure, Procedure, Procedure,page page page12 12 12, , ,
before before
beforechecking checking checkingor or orservicing servicing servicingthe the theequipment. equipment. equipment.
• •
•Check Check Checkall all allpossible possible possibleproblems problems problemsand and andcauses causes causesbefore before before
disassembly. disassembly.
disassembly.
SeetheOperationManual(3A3167)fortroubleshootingorerrorinformationontheGracoMotorControl.
Problem Problem
ProblemCause Cause CauseSolution Solution Solution
Pumpisrunningtoofast,causing
cavitationbeforeprime.
Slowdownthemotorcontroller(VFD
orGracoMotorControl)
Centersectionhasnoairpressure,
orairpressureistoolow.
Applyairpressuretocentersection
peryourapplicationrequirements.
Checkvalveballisseverelywornor
wedgedinseatormanifold.
Replacetheballandseat.
Insuf󰘰cientsuctionpressureIncreasesuctionpressure.See
manual3A3167.
Seatisseverelyworn.Replacetheballandseat.
Outletorinletisrestricted.Removetherestriction.
Inlet󰘰ttingsormanifoldsareloose.Tighten.
Pumpcyclesbutwillnot
primeand/orpump.
Manifoldo-ringsaredamaged.Replaceo-rings.
Thecentersectionis
excessivelyhot.
Thedriveshaftisbroken.Replace.
Checkvalveballs,seats,oro-rings
areworn.
Replace.
Manifoldclampsor󰘱uidcover
clampsareloose.
Tighten.
Pumpfailstohold󰘱uid
pressureatstall.
DiaphragmshaftboltislooseTighten.
Motororcontrolleriswired
improperly.
Wirepermanual. Pumpwillnotcycle.
Theleakdetector(ifinstalled)has
tripped.
Checkdiaphragmforruptureor
incorrectinstallation.Repairor
replace.
Suctionlineisclogged.Inspect;clear.
Checkballsarestickyorleaking.Cleanorreplace.
Pump󰘱owrateiserratic.
Diaphragm(orbackup)ruptured.Replace.
Pumpmakesunusualnoises.Pumpisoperatingnearoratstall
pressure.
Adjustairpressureorslowthepump
speed.
A󰘰ttingisloose.Tighten.Inspectthreadsealant.
Looseordamagedo-ringsorshaft
seal.
Replace.
Airconsumptionishigher
thanexpected.
Diaphragm(orbackup)ruptured.Replace.
103A3168R
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