Grand T20E-BL User manual

MANUAL
用户手册
MODEL & DEVICES
GRAND HIGH SPEED TRIMMER SERIES
T20E-BL
CABINET STYLE PORTABLE THREAD TRIMMER
轻便型手提剪线机

(1)
1、Application instruction
(2~3)
1)Clipper blade maintenance
(4)
2)Vacuumsuction motor maintenance
(5)
2、 General assembly drawing
(7)
4、Clipper blade accessory and assembly
剪线机使用说明
剪 线 刀 的 保 养
真空马达使用说明
C o n t e n t s
目 录
组装示意图
刀头组件及清单
3、Suction assembly and suction accessory
吸线 组件图及清单
5、Control box accessory assemblyPedestal and
底座 及控制盒组件图
(6)
(8~9)

1、Application instruction
剪线机使用说明
This serial product is one of necessary equipment specialized in garment industry, with its substitution for
traditional manual clipper process and integration in clipper and thread-sucking process, as well as no any
thread end remained, all these products are assumed to keep up all finished clothes and working
environment quite clear and tidy to improve operation efficiency and mitigate worker's labor strength
This serial product features into high efficiency, smaller body, lower noise, lower electrical consumption,
easier operation and without any maintenance etc; it may adjust air rate of clipper outlet, 95% clipper ratio
per time; as well as clipper angle and gap shall be casually adjusted according to operation habit, within 3
inches as optimal clipper adjustment, in particular suitability for garment with such many thread heads,
textile garment, one with its flexibility band, as well as jeans wear with comparatively bigger threads etc.
该系列产品是面向广大从事服装制衣业必用设备,把传统的手工剪线工序由该系列产品所代替,
将剪线和吸线工序合为一体,不存在遗留线头,线尾现象,确保成衣及工作环境清洁,极大地提高了
工作效率,减轻了工人的劳动强度。
该系列产品具有工效高,体积小,噪音低,耗电少,操作方便等特点,可以调节剪线口风速,一
次剪线率为95%,根据操作习惯可任意调节剪线角度及距离,最适合剪3寸以内线头,特别适合线头较
多的衣物、针织面料、梭织面料服装、带松紧的服装及线较粗的牛仔服装。
1
1)Application instruction
1.First, adjust the knob (pc 1) into lowest position, shack the spay oil and spay some oil toward the blade
teeth(pc2)
2.Turn on the power switch (pc3), Herein, total machine stays at Ready-For Operation.
3.Adjust the wing speed according as the material. Herein, the machine has been into operation status.
4.Spray some oil to the blade teeth every one hour, adjust the suction knob to lowest position then spay the
oil toward the teeth of blade, finally, clean the unwanted oil and continue to work
5.In case that remained thread is excessively longer or shorter after cutoff, damaged cloth or unsuited
cutoff etc, please refer to adjustment for blade and maintenance for suction motor.
6.Dustproof cover was mounted below vacuum motor, its cleanup shall maintain one time per day, replace
it if applicable; several-time use shall maintain after cleanup of dated one.
使用说 明
如出现 剪线后余线过 长或过短,剪 坏面料或剪不到 线,请参考刀 头调节和真空 马达保养。
真空电 机下的防尘罩 ,每天清理一 次,必要时更换防尘 罩,旧罩清 洁后可多次使 用。
最后根 据布料厚薄和 布的粗细调节 旋钮调节在适当 位置(参考列 表),此时整 机进入工作状况。
使用前 喷一次油,工 作一小时必须 加油一次,加油 时将吸风量调 到最低档,把 油喷于齿隙间与
上、下 刀间隙,用布擦干净多余油污 即可继续使用 。
首先把 调节旋钮调( 图1)到最低档位 ,把润滑油摇晃 数次对准刀头 齿隙(图2)喷一 下。
打开主 机开关(图3)后 ,此时整机进 入运动壮态。
Spray Oil
润滑 油
Pc 3
图 3
Pc 1
图 1
Pc 2
图 2

2-3 4-6 7-9
◆Description of operation
◆Refer to the following form
Fabric Pure Silk &wool Knitted Fabric Tatting & Jeans
Suction scale
1. Move the blade head along with the trail of thread ends from left to right, whilst the thread
ends are sucked into the teeth of blade and cut off.
2. In the light of laborer's habit, he/she can casually adjust the balancer to change the gap between
blade head and operator so as to mitigate worker's labor strength.
3. In the light of different cloth material, select different blade and suction speed so as not to damage
any cloth material
刀头顺成衣的线迹方向平行移动即可达到剪线目的。
根据操作习惯,可任意调节刀头组对操作人员的高度,以减轻疲劳。
根据不 同的面料选择 不同的刀型和 风 速,以免对面 料造成损伤。
操作使 用方法
列表如 下作为参考
面料 真丝面料、毛制面 料针织面料 、 梭织面料 牛仔面料
吸气量刻度
◆Trimmer Clipper Maintenance
剪线刀 的保养
1. Whilst re-installation for clipper blade, firstly assure the active blade tip and fixed blade a re p ut t ogether
to the correct position exactly. Active blade tip is 0.64mm shorter than fixed one. Such adjustment only
needs to release screw with spring washer and in parallel impel active blade.
2. Whilst adjustment for clipper blade wing guard, please retain approximate 1.28mm gap between wing
guard and clipper blade tip after completion of the blade installation; if the cloth is extremely thin,
0.64mm adjustment is also acceptable, such manner should avoid any damage of garment or over-lock
thread whilst cutoff.
3. Blade tip and wing guard shall retain 0.5mm gap, that is to say, wing guard is 0.5mm higher than blade
tip; however, garment or over-lock thread is easily damaged if they both are equal to each other at height;
as for some comparatively thinner garment or requirement for over 2mm thread length after cut
operation, the gap between wing guard and blade tip must be adjusted into comparative larger setup,
herein, only release screw (see Diagram 3) and push down blade assembly until onto appropriate
position, replace some thicker wing guard is also acceptable if available.
在重新 安装剪线刀时 ,首先要确定 剪线动刀尖与定 刀尖的正确位 置。动刀尖相 对定刀尖的后
退量为0 .64mm,调 整时松开弹簧片固定螺丝,平 行推动活动刀 片即可(图1)。
在调节剪线刀头挡风片时,将剪线刀片安装之后,要将挡风片与剪线刀尖的距离调到大约
1.2 8mm,如果布 料特别薄,可调到0.64mm, 这样不会剪破 衣服和包缝线 (图2)。
刀尖与 风量遮挡片的 落差是0.5m m,即风量遮挡片 应比刀尖高出0 .5mm,如果 风量片与刀尖
平,容 易剪破衣服和 剪破包缝线, 但如要面对一些 比较薄的衣服 ,或要求剪线 剩余多2mm以上
的,则 须把风量遮挡 片与刀尖的落 差调大,调整时 只须松开(图3) 所示螺丝,把 整组刀头部分
往下按 到适当位置即 可,亦可更换 较厚的挡风片。
2

1/16
Pc 1 Pc 2
Pc 3
◆Remarks
Clipper blades to be used continuously after six months may be blunt, please go to our dealers to sharpen
the blades or buy new one.
如果刀 头有特别的“ 嗒嗒嗒”声音 ,请松开刀片固 定螺丝,检查 摆块与动刀的 配合间隙,如
配合太松则需更换摆块,同时检查摆块在轴向上有无间隙,如间隙过大需重新调整。
切勿用 衣车线油或WD -40代替剪线机油。因为这类 油会令刀片的 使用寿命减低 ,而百川牌润
滑油是十分幼细,皂化值很高,易溶于水,运动黏度很高的合成油,能有效帮助提高刀片的使
用寿命 。
图 1 图 2
图 3
注 意 事 项
剪线刀片连续使用六个月后,可能不锋利,请到购买经销商处将钝刀片交予经销商回厂重磨,或
购买新刀片。
3
5. Once some special sound such as Dadada takes place on the blade head, please release the screw
tightened on the blade, review the matching gap between eccentric block and fixed blade, immediately
replace the eccentric block if too larger matching gap, whilst checking up if some axial gap exists, also
immediately reset it if too larger clearance.
6. No use sewing machine oil or WD-40 instead of grand special thread trimmer oil since these kinds of oil
shall shorten the life of blade, however, grand lubricant is one of composite oil with quiet fine, higher
specification value, easier solubility to water and mobile viscosity, also beneficial for improvement for
blade life.
4. In case clipper blade is blunt, please release the screw tightened on the blade, review if any peculiar
substance exists between blade and blade teeth, if some accumulative dirt completely exists which
results in unsuitable position whilst thread head feeds into blade, must immediately clean up it
completely; also review the stress of tension spring, first left hand holds on fixed blade, and then right
thumb and first finger impel active blade, it is ok if feeling 3-3.5kg push force, otherwise, please rectify
the spring pressure or replace new one.
遇有剪 线刀片不利时 ,请松开刀片 固定螺丝,查看 动刀片刀齿间 有无脏物,如 积满污垢,线
头入不 到刀齿应清除 干净;检查弹 簧片的压力,用 左手拿着定刀 片,右手的拇 指和食指推动动
刀片, 感觉有3~3. 5公斤的推力为 正常,如压力不 够,请重新调 整弹簧片压力 或更换弹簧片。

4
Tools
辅助工具
Accessory:
附件图
180
Oil box
油盒

2、 General assembly drawing
组装示意图
5

6
10-1
10-2
10-3
10-4
10-5
10-6
10-7
10-8
93C无刷吸风 马达组 件清单:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
1
5
8
9
10
13
17
4
3
2
14
15
16
6
7
11 12
10-1
10-3
10-4 10-5
10-6
10-7
10-9
10-11
10-9
10-0
10-8
10-5
10-10
10-2
18
序号 型 号 名 称 数量
备 注
Ref.No
Part No
Description Qty RemarkS
10-9
10-10
10-11
10-0
GHT33-123-01 马达罩 1
Motor cover
1
183-03-1
Rubber washer
胶垫
GHT33-123-02 吊钩 3
Hook
M6X10
十字 平头螺 丝
Screw
3
GHT33-123-15 定位铝管 4
Tightening pipe
螺母 4M6
93C-13A 桶用电机安装架 1
Motor cover base
Nuts
M6X60
Motor cover screw
4
93C-10A 密封 胶圈 1
Motor washer
无刷 吸风马 达 1
Dc suction motor
93C
183-06A 防尘 网罩 2
Filter frame
183-06B 防尘 海绵 1
Filter sponge
XGH-02 塑料桶 1
Plastic container
GA101-25-W 桶盖安装板 1
Install board
90度 透明弯 管 1
183-09
Transparent pipe
18
183-11 管箍 1
Hose clamp
软管 1
183-10-08
Hose
马达罩固定螺丝 2
M6X65
Screw
定子 硅钢片
93C-01 6
Stator silicon-steel plates
93C-06 马达霍尔 板 1
Hall plate
定子 外壳
93C-02
Stator housing
1
93C-08A 1
Motor rotor
电机 转子
93C-07 1
Rotor blades
转子 风叶
6201Z 2
Bearing
轴承
φ23X31.5X0.3 1
Waveform gaskets
波形 垫片
电机 后端盖
93C-04 1
Motor front cover
Motor rear cover
电机 前端盖 1
93C-05
Screw
8
M4X12 固定螺丝
护线 圈
ф61
Protect coil
固定 螺丝
两风轮 1
183-15A-2
Rotor
3、Suction assembly and suction accessory
无刷 吸线组件图

7
4、Clipper blade accessory and assembly
刀头 组件图
1
6
5
4
2
3
21
18
17
19
20
7
8
9
10
12
13
11
15
14
16
序号 型 号 名 称 数量
备 注
Ref.No
Part No
Description Qty RemarkS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
181-11
1
1
2
2
1
1
1
1
1
2
GHT-33-121-06
124C
181-08B
181-07-22
GHT33-121-01
GX-16-3P 1
2
1
181-08
181-07-32
277/242/500 1
277/242/500 1
2
130-3
1
ф4X2.5mm
1
GAT22-121-02
1
GT22-01-04
1
GT22-01-05
1
21 M5X10
M2.5X16
M3X6
M3X5
M5X8
Blade head base
Wing guard
Wing guard screw
Sensor box screw
Aeronautic socket (3 cores)
Sensor box
Short oil bearing
Eccentric axis opening clip
Eccentric drive axis
Long oil bearing
Eccentric block
Blade head mount screw
Fixed blade
Active blade
Tension spring
Fixed blade screw
Straight joint
Pu tube
Oil tube
Oil nozzle
Screw tightening blade head
刀头座固定螺丝
刀头座
风量调整片
风量调整片螺丝
定动刀片固定螺丝
感应器盒
偏心驱动轴
感应器盒螺丝
短含油轴承
偏心轴开口卡
滑块
弹簧片
航空插 座(3芯)
长含油轴承
定刀片
动刀片
刀头固定螺丝
直角接 头
PU管
喷油弯 管
喷油嘴

8
5、Pedestal and Control box accessory assembly
底座 及控制盒组件图(一)
1 2 3 4 5 6 7
8
9
10
11
12
13
14
15
16
17
18
19 20 21 22 23
24
25
26
27
28
29
31
32
33
34
35
36
37
40
41
42
30
39
38

序号 型 号 名 称 数量
备 注
Ref.No
Part No
Description Qty RemarkS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1
T20E-BL-08 Welding assembly
刀头固定柱与电机安装板焊接组件
1
T20E-BL-09 Welding assembly
安装底板与M 6焊接螺母焊 接组件
1
T20E-BL-07 Flexible shaft
软轴
1
M3*3 Screw
内六角 紧定螺丝
2
M6 Nut
防松螺 母
4
φ9-4.2X5 Hollow column
空心柱
1
JXDJ Scissors motor
剪线电 机
2
Screw
十字扁 头螺丝
M6*12
1
M6*12 五星调节把 手
M4*6 Screw
十字扁 头螺丝 21
T20E-BL-04
Upper cover
控制盒上盖 1
T20E-BL-06 固 定片 4
16
M3*6 Screw
十字圆 头螺丝
25
φ3弹垫圈
Bz0449 Projectile washer
22
φ3Xφ6X0.5平垫
Bz0430 Flat cushion
1
无刷自 动注油板
GT22-02-12 Oil injection board
9
GT22-12-08 copper pillar
铜柱
GT36-012 保险座 1
1
183-13 电线 护 圈 Wire ring
1
GX-19-4P 四芯航空插座 Aeronautical socket
1
Aeronautical socket
三芯航 空插座
GX-19-3P
1
四芯航 空插座
GX-16-4P
Aeronautical socket
6
十字平 头螺丝
M3*6
Screw
1
Aeronautical socket
五芯航 空插座
GX-16-5P
4M3*20 Screw
十字圆 头螺丝
Fan net
Dj00228 风扇网 1
Handle
27
28
29
30
31
32
33
34
35
36
37
38
39
1
风扇
Dj00227 Fan
1
外六角 螺母
M3 Nut
4
胶脚
Lj00036 Glue foot
4
T20E-BL-05 Lower cover
控制盒 下盖
184-02ф5 LED指 示灯套管 1
LED indicator lamp sleeve
1
AC250V/16A 二 档位船型开关
1
250V/3A 拔动开关(大 ) Pullout switch (large)
1
Regulating twisting
调节旋 扭
A-3
1
绝缘垫 片
Lj05059
Insulating gasket
1
电位器 垫片
Lj05058
Potentiometer gasket
1
potentiometer
电位器
4.7K/2W+5%
1GT22-12-07-1-V1 Heat sink
PCB板固定散热 片
Heat sink
GT22-12-07-2 芯片散热片 1
40
41
42
43
44
45
1
Drive plate
无刷吸 风驱动板
BLD-750-220-IPM
4
M4*16十字扁头螺 丝
Bz0115
Screw
4
φ4弹垫圈
Bz0451
Projectile washer
4
Flat washer
φ4Xφ8 X 0 . 8平垫圈
Bz0432
1EI48-12V Transformer
变压器
Variable volume
CBB61 2.5UF/450VAC
变容 1
Fixed piece
Safety seat
Rocker switch
9
5、Pedestal and Control box accessory assembly
底座 及控制盒组件图(二)

( )
GRAND INT L ENTERPRI SE U.S.A IN C.
FACTORY : GRAND PRECISION INDUSTRIAL LTD.
NO. 136,Qiwan Roard North, East District, Zhongshan City, Guangdong Province, China
Tel: 86-760-88414888 Fax: 86-88414668
Http://www.usa-grand.com E-mail: info@usa-grand.com
,
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