GrandCafe CGI07ALP User manual

Manual#P80170007A-Date:2008/08/08
Grill Island
ModelCGI07ALP
OPERATOR'SMANUAL
Failuretocomplywiththeseinstructionscould
resultinafireorexplosionthatcouldcause
seriousbodilyinjury,deathorpropertydamage.
Whetherthisgrill wasassembled byyouor
someoneelse,youmustreadthisentiremanual
beforeusing yourgrilltoensurethe grillis
properlyassembled,installedandmaintained.
Use yourgrill atleast3feetaway fromany
wall orsurface. Useyourgrill atleast 3feet
awayfromcombustibleobjectsthatcanmeltor
catchfire(suchasvinylorwood siding,fences
and overhangs)orsourcesofignition including
pilotlightson waterheatersand liveelectrical
appliances.
THISGASAPPLIANCEISDESIGNEDFOR
OUTDOORUSEONLY.
Combustion byproductsproduced when using
thisproductcontainchemicalsknowntothe
StateofCaliforniatocausecancer,birth
defects,orotherreproductiveharm.
Thisproductcontainschemicalsknownto
theStateofCalifornia tocausecancer,birth
defects,orotherreproductiveharm.
Ÿ
Ÿ
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Ÿ
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NOTETOASSEMBLER/INSTALLER:
Leavethismanualwiththeconsumer.
NOTETOCONSUMER:
Keepthismanualforfuturereference.
RECORDYOURSERIAL# __________________
(seesilverCSAlabelonmainbodyofgrill)
IMPORTANT:
Ÿ
Grill Information Center:
Callusfirstifyou haveanyproblemwith
thisproduct.Wecanhelpyouwithques-
tionsaboutassemblyandgrilloperationor
iftherearedamagedormissing parts
whenyou unpack thisunitfromthe ship-
pingbox.Pleasecallbeforecontacting
yourlocalretailer.
1-800-761-5456
8am-4:30pmCST,Mondaythrough Friday
NOTE:CompleteIsland Kit requires3boxes
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WARNING
! !

2
DANGER
!!
1.
2
3.
4.
Ifyousmell gas:
Shutoff gas totheappliance.
Extinguishanyopenflame.
Openlid.
Ifodorcontinues,keepawayfrom
theappliance andimmediatelycall
yourgas supplieroryourfire
department.
Donotstoreoruse gasolineorother
flammableliquidsorvaporsinthe
vicinityofthisoranyotherappli-
ances.
AnLPcylindernotconnectedforuse
shall notbestoredinthevicinityof
thisoranyotherappliance.
1.
2.
WARNING
! !
•LPGgrillmodelsmustbeusedwithLiquid
PropaneGas and the regulatorassembly
supplied.NaturalGas modelsmustbe used
withNaturalGasonly.Anyattempttoconvert
thegrillfromonefueltypetoanotheris
hazardous andmustbeperformed bya
qualifiedgastechnicianonly,usingaNG
ConversionKitpurchasedfromGrand Hall.
Never use yourgas grill inagarage,porch,shed,
breezewayoranyotherenclosedarea.
Never obstructtheflowofventilation airaround
yourgas grill housing.
Never disconnectthe gas regulatororanygas
fitting whileyourgrillislit.Alitgrillcanignite
leakinggas and causeafireorexplosionwhich
couldresultinpropertydamage,personalinjury
ordeath.
Keepgas regulatorhose awayfromhotgrill
surfaces and dripping grease.Avoidunneces-
sarytwisting ofhose.Visuallyinspecthose
priortoeach use forcuts,cracks,excessive
wearorotherdamage.Ifthehose appears
damageddo notuse thegas grill.Call:
1-800-761-5456 foranauthorizedreplacement
hose.
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TableofContents
PrimarySafetyWarnings...........................1-3
Pre-AssemblyInstructions..............................3
PartDiagramsandLists........................4-12
AssemblyInstructions.............................13-18
Use&CareInstructions:
•FaucetOperation.....................................19
•GasSafetyand LeakTests...........20-22
•Lighting Instructions............................23-24
•Troubleshooting.........................................24
•Rotisserie Instruction...........................25-27
•Cleaning andMaintenance................28-29
•CookingGuide...................................A1-A6
•FrequentlyAsked Questions............A7-A8
WarrantyTerms...........................BackCover
Neveruse charcoalinthisgas grill.
Failureto complywith theseinstructions
couldresult in a greasefireorexplosion
that couldcauseseriousbodilyinjury,
death orpropertydamage.
WARNING
! ! TheGreaseDrainingTrayandGrease
Receptaclemustbevisuallyinspected
beforeeachgrilluse.Removeanygrease
andwashGreaseDrainingTrayand
GreaseReceptaclewithamildsoapand
warmwatersolution. Failuretocomply
withthese instructionscouldresultin
agrease fireorexplosionthatcould
cause seriousbodilyinjury,deathor
propertydamage.
WARNING
! !
WARNING
! !
1.
WARNING
! !
DonotstorespareLPcylinder
within10feet(3m)ofthisappliance.
Donotstoreoruse gasolineor
otherflammableliquidsand
vaporswithin25 feet(8m)ofthis
appliance.
Whencookingwithoil/grease,do
notallowtheoil/grease toget
hotter350°F(177°C)
Donotleaveoil/grease unattended.
4.
2.
3.

3
Pre-AssemblyInstructionsForYourSafety
ToolsRequiredforAssembly include:
protectiveworkgloves
protectiveeyewear
Whileit ispossibleforone person tounpack thisgas
grill,obtainassistancefromanotherperson when
handling thelargepieces.
UsetheHardwareand Part Diagramstoensureall
itemsareincludedand freeofdamage.
Donotassembleoroperatethegrill ifitappears
damaged.If therearedamaged ormissingparts
whenyou unpack theshipping boxoryou have
questions during the assemblyprocess,callthe:
Toexpeditethe assemblyprocess followthese
generalguidelines:
•
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GrillInformationCenter 1-800-761-5456
8am-4:30pmCST,MondaythroughFriday
Spidersand small insectscanspinwebsand
nestinthegrill BurnerTubes during transitand
warehousing which canleadtoagas flow
obstruction resulting inafireinand around the
BurnerTubes.Thistypeof"FLASHBACK FIRE"
cancause seriousgrill damageand createan
unsafeoperating condition fortheuser.
Toreduce thechance ofFLASHBACK
FIREyou mustcleantheBurner Tubes
as followsbefore initialuse. Alsodo this
atleastonceamonthinsummerand fall or
wheneverspidersareactiveinyourarea,and if
yourgrill has notbeenusedforanextended
period oftime.
WARNING
! !
Failuretocomplywiththeseinstructionsmay
resultinahazardoussituationwhich,ifnot
avoided,mayresultininjury.
Forsafeoperation ensuretheGas ValveAssem-
blyOrificeisinsidetheBurnerTubebeforeusing
yourgrill.See figure.IftheOrificeisnotinside
theBurnerTube,lighting theBurnermaycause
explosion and/orfireresulting inseriousbodily
injuryand/orpropertydamage.
•
METHOD 1:Bend astiff wireorwirecoat
hangerintoasmall hook as shownand run
thehook through theBurnerTubeand inside
theBurnerseveraltimes toremovedebris.
METHOD 2:Use abottlebrushwithaflexible
handleand run thebrushthrough theBurner
Tubeand insidetheBurnerseveraltimes to
removeanydebris.
METHOD 3:Use anairhose toforceair
through each BurnerTube.Theforcedair
shouldpass debrisorobstructionsthrough
theBurnerand outthePorts.
TOCLEANBURNER TUBE,INSERTHOOK
HERE
BurnerTube
9
Grill Installation Codes
Theinstallation mustconformwithlocalcodesor,inthe
absenceoflocalcodes,withthe NationalFuelGas
Code,ANSIZ223.1/NFPA54,Storage and Handling of
Liquefied PetroleumGases,ANSI/NFPA58,NaturalGas
and Propane Installation Code,CSA B149.1, Propane
Storage and Handling Code,B149.2.
Orifice BurnerTube
GasValveAssembly
PhillipsHeadScrewdriver
CAUTION !
Whenusing electricalappliances,basic
safetyprecautionsshould always beused.
!
WARNING
! !
Thisappliance,when installed,mustbe electri-
callygrounded inaccordancewithlocalcodes
or,inthe absenceoflocalcodes,withthe
National Electrical Code,ANSI/NFPA 70, orthe
Canadian Electrical Code,CSA C22.1.
Keep anyelectricalsupplycordand the fuel
supplyhoseawayfromanyheated surfaces.
•
•
Carefullylift eachBurnerupandaway fromthe
GasValveOrifice.
CheckandcleanBurner/VenturiTubesfor
insectsand insectnests.Acloggedtubecan
leadtoafirebeneaththegrill.
Refertothefigurebelowand performoneof
these 3cleaning methods:
Remove thescrewsfromtherearofeachMain
BurnerusingaPhillipsHeadScrewdriver.
1.
2.
3.
4.

4
HardwarePack PartsList forModelCGI07ALP
*TwoBatteries/AA includedintheHardwarePack.
PART# PARTDESCRIPTION QTYPURPOSEOFPART
P06024005A HardwarePack 1 Foruseinassembly(Grilland Range)
S112G04061 PhillipsHeadScrew1/4"x3/8" 8 InstallCartFramestoLeft /RightBowlPanels
S162M04201 HexHead ScrewM4X20mm 2 SecureFaucetWasherand Faucet BrackettoFaucet
S233G03194 Wing Bolt3/16"x1-3/16" 1 SecuresGasTanktoTankHolder
P05515017L Wrench 1AdjustlevelonIsland AssemblySet
Alreadypackedinthe FaucetAssemblyKitBox
AlreadyInstalledon TankHolder
Alreadypackedinthe Cooking ComponentsBox
PhillipsHeadScrew1/4"x3/8"
Qty.8
Part#S112G04061
Wing Bolt3/16"x1-3/16"
Qty.1
Part#S233G03194
Hardware alreadyinstalledon theTankHolder
HexHeadScrewM4x20mm
Qty.2
Part#S162M04201
Alreadypackedin theFaucetAssemblyKitBox
Wrench
Qty.1
Part#P05515017L
Alreadypackedin theCooking ComponentsBox

5
PartsDiagramforModelCGI07ALPGrill
1
2
3
4
5
6
9
7
8
13
15
18
25
26
24
27
28
29
30 31
33
48
56
55
42
46
53
51
49
50
40
45
44
47 41
38
36
35
34
22
17
16
14
12
11
23
70
43
48
59
62
10
37
71
58
68
60 61
39
39
73
72
32
69
64
63
65
66
74
52
75
54
76
57
78
77
67
19
21 20
79

6
PartsDiagramforModelCGI07ALPRange
6
11
14
17
1
2
8
9
7
16
10
15
24
30
31
30
29
27
13 512
18
26
28
20
19
23
4
32
33
34
35
51
49
42
53
50
38
38
48
44
43
36
37
52
54
41
45
46
47
66 3
22
21
60
61
56 57
58
62
63
65
64
8
67
59
39
40
68
70
71
69
73
74
55
75
25 72

7
PartsDiagramforModelCGI07ALPIsland
1
2
34
5
6
7
8
10
9
11
14
15
16
17
20 21
22
19
13
13
12
18

8
PartsList forModelCGI07ALPGrill
KEY DESCRIPTION KEY# QTY
1LidAssembly P00147063A 1
2TemperatureGauge P00601071A 1
3 LidHandle P00205086B 1
4ProtectivePad P05518011 I 2
5Cooking Rack/Secondary P01516004B 1
6Cooking Grid P01604013B 2
7Cooking Grid P01604031B 1
8Burner/Main P02008032A 3
9Infrared BurnerAssembly P02005010A 1
10 Thermocouple P05305019A 1
11 SavorPlate® P01708033B 3
12 BurnerBracket P02203364A 1
13 Back BurnerAssembly P02007068A 1
14 Back BurnerWind Shield P06906046B 1
15 Back BurnerElectrode P02614025A 1
16 Back BurnerOrifice P06534005A 1
17 Back BurnerExtension Tube P03717045B 1
18 Bowl P0071334BC 1
19 ThermocoupleBracket P03343008C 1
20 CartPanelBracketA P03327038C 1
21 CartPanelBracketB P03327039C 1
22 BurnerHeatShieldP06906045C 1
23 GreaseTrayHeatShield P06904020C 1
24 GasValve/ManifoldAssembly Y0060412 1
25 ElectricWireSet P02615103A 1
26 GasCollectorBoxwithElectrode P02609010B 3
27 ControlPanelExtension P02909768S 1
28 ControlPanelUpper P02909771S 1
29 ControlPanel P02909781A 1
30 ControlKnob P03429062J 3
31 ControlKnob ForBack Burner/Infrared Burner P03429072J 2
32 CartFrame,Left P01303016B 1
33 ControlKnob Seat P03415014A 5
34 Lighting Stick P05507008A 1
35 RegulatorWithHose P03601004A 1
36 GreaseTray P02717454A 1
37 BowlSupportBracket,Left P01301006B 1
38 CartPanel,Top P07801027A 1
39 CartPanel,Lower/Left&Middle P07604016B 2
40 CartPanel,Right P07620001D 1
41 CartFrame,Right P03344002D 1
42 CartPanel,Front P07621001D 1
43 CartFrameforFrontPanel P03344003D 1
44 CartPanel,Rear/Left P07702064G 1
45 CartPanel,Rear/Right P07702065G 1
46 CartFrame,Front P00907003C 1
47 CartFrame,Rear P00907004C 1
48 DrawerSlide Set P05516012C 1
49 Door P04301030A 1
50 DoorHandle P00215031A 1
51 TankTray P04009030B 1
52 Slide Set P05516013C 1
53 Slide BracketA P03311011D 2

9
PartsList forModelCGI07ALPGrill
KEY DESCRIPTION KEY# QTY
54 HoseHolder P05536001A 1
55 Drawer P01901008B 1
56 DrawerHandle P00215032A 1
57 ProtectiveCap A P05535008I 1
58 NamePlate P00407010D 1
59 LevelAdjuster P05322003A 4
60 DoorBracket,Left P03302027C 1
61 DoorBracket,Right P03302028C 1
62 HeatInsulating Spacer P06801022A 2
63 SavorPlateBracket,Front P03328015A 3
64 SavorPlateBracket,Rear P03328017A 3
65 Back BurnerThermocouple P05305022A 1
66 Back BurnerThermocoupleBracket P03328047C 1
67 GreaseDraining Plate P06902006C 2
68 ElectricIgnitor, 6-port P02502075C 1
69 ElectricIgnitorProtector P05545002A 1
70 GreaseTrayHandle P00213012B 1
71 BowlSupportBracket,Right P01302006B 1
72 CartPanel,Upper/Left P01301009B 1
73 CartPanel,Upper/Middle P01302009B 1
74 TankHolder P05358001Y 1
75 GreaseTrayHeatShield,Lower P06903050M 1
76 DoorTrimPanel P07510023A 1
77 L Bracket,Left P03302031C 1
78 L Bracket,Right P03302032C 1
79 InfraredBurnerElectrode P02614052A 1
Cover P07002064B 1
RotisserieAssembly Y0250122 1
HardwarePack P06024005A 1
Operator'sManual P80170007A 1

10
PartsList forModelCGI07ALPRange
KEY DESCRIPTION KEY# QTY
1Lid P0014605AY 1
2Griddle P05702020E 1
3CoverHook P05514133A 2
4Burner/Griddle P02008046B 1
5Side BurnerBody P01106040B 1
6GreaseTube P02721042B 1
7FrameForGriddleBurner P0071325FC 1
8GriddleBracket P03328041C 4
9LightingTube P05507139A 1
10 BowlPanel,Top P0073941DC 1
11 Side BurnerPotSupport P00815013D 1
12 Side Burner P02004037B 1
13 Side BurnerCap P02013057E 1
14 BowlPanel,Left P0072075DC 1
15 BowlPanel,Right P0072175DC 1
16 BowlPanel,Rear P0072575DC 1
17 ControlPanelBracket,Left P03328039C 1
18 ControlPanelBracket,Right P03328040C 1
19 GreaseTray P02717465A 1
20 GreaseTrayHandle P00213011B 1
21 BowlSupportBracket,Left P01301006B 1
22 BowlSupportBracket,Right P01302006B 1
23 Side BurnerElectrode P02607054A 1
24 GasCollectorBoxWithElectricWire P02610025A 1
25 CartPanelBracketC P03327040C 1
26 GasValve/ManifoldAssembly Y0060413 1
27 ControlPanel,Upper P02907971S 1
28 ControlPanel P02907981A 1
29 ControlKnob Seat P03415014A 2
30 ControlKnob P03429062J 2
31 ElectricIgnitor,2-Port P02502172C 1
32 RegulatorWithHose P03601040A 1
33 FaucetAssembly P05513006M 1
34 SinkFrame P07801028A 1
35 Sink P0071332BC 1
36 CartPanel,Left P07619001D 1
37 CartFrame,Left P03344004D 1
38 CartPanel,Middle& Lower/Right P07604016B 2
39 CartPanel,Front P07621002D 1
40 CartFrameforFrontPanel P03344005D 1
41 CartPanel,Rear/Left P07702066G 1
42 CartPanel,Rear/Right P07702067G 1
43 Door P04301030A 1
44 DoorHandle P00215031A 1
45 CartBasket P05203007G 1
46 CartBasketBottom P01001053D 1
47 SlideSet P05516013C 1
48 SlideBracketA P03311011D 2
49 BowlBracket,Right P01305018D 1
50 CartPanel,Upper/Right P07606026B 1
51 BowlBracket,Left P01306018D 1
52 CartFrame,Front P00907005C 1
53 CartFrame,Rear P00907006C 1