GrandCafe CGI08ALP User manual

Manual#P80170008B-Date:2007/12/04
Grill Island
ModelCGI08ALP
OPERATOR'SMANUAL
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NOTETOASSEMBLER/INSTALLER:
Leavethismanualwiththeconsumer.
NOTETOCONSUMER:
Keepthismanualforfuturereference.
RECORDYOURSERIAL# __________________
(seesilverCSAlabelonmainbodyofgrill)
IMPORTANT:
Ÿ
NOTE:CompleteIsland Kit requires3boxes
Failuretocomplywiththeseinstructionscould
resultinafireorexplosionthatcouldcause
seriousbodilyinjury,deathorpropertydamage.
Whetherthisgrill wasassembled byyouor
someoneelse,youmustreadthisentiremanual
beforeusing yourgrilltoensurethe grillis
properlyassembled,installedandmaintained.
Use yourgrill atleast3feetaway fromany
wall orsurface. Useyourgrill atleast 3feet
awayfromcombustibleobjectsthatcan meltor
catchfiresuchasvinylorwood siding,fences
and overhangsorsourcesof ignition including
pilotlightson waterheatersand liveelectrical
appliances.
THISGASAPPLIANCEISDESIGNEDFOROUT-
DOORUSEONLY.
Never useyourgasgrillinagarage,porch,
shed,breezewayoranyotherenclosedarea.
Never obstructtheflowofventilation air
around yourgasgrill housing.
Never disconnectthe gasregulatororanygas
fitting while yourgrillislit.Alitgrill canignite
leakinggasand causeafireorexplosionwhich
couldresultinpropertydamage,personalinjury
ordeath.
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WARNING
! !
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FREEHELP
FROMTHEGRILLEXPERTS
Donotreturntothestore. AtGrandHallwe're
theexpertson thisproduct andtrained tohelp
youwith:
Assemblyquestions
Grilloperation
Replacementofdamagedormissingparts
Ÿ
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Ÿvisit www.grandhall.com orcall:
1-800-761-5456
Monday-Friday8:00am-4:30pmCST

2
TableofContents
PrimarySafetyWarnings...........................1-3
Pre-AssemblyInstructions..............................3
PartDiagramsandLists........................4-13
AssemblyInstructions.............................14-20
Use&CareInstructions:
•GasSafetyand LeakTests...........21-23
•Lighting Instructions............................24-25
•Troubleshooting.........................................25
•Rotisserie Instruction...........................26-28
•FaucetOperation....................................29
•RefrigeratorInstruction.............................30
•Cleaning andMaintenance................31-32
•CookingGuide...................................A1-A6
•FrequentlyAsked Questions............A7-A8
WarrantyTerms...........................BackCover
WARNING
! !
•
Keepgas regulatorhose awayfromhotgrill
surfaces and dripping grease.Avoidunneces-
sarytwisting ofhose.Visuallyinspecthose
priortoeach use forcuts,cracks,excessive
wearorotherdamage.Ifthehose appears
damageddo notuse thegas grill.Call Grand
Hall at1-800-761-5456 foracertifiedreplace-
menthose.
CaliforniaProposition65
Combustionbyproductsproducedwhenusing
thisproductcontainchemicalsknowntothe
StateofCaliforniatocausecancer,birthde-
fects,orotherreproductiveharm.
Brass componentson thegrill,suchashose
fittings, propane cylindervalves(soldsepa-
rately) and burnervalvestems, containlead
whichisknowntothe StateofCalifornia to
causecancer,birthdefects,orotherreproduc-
tiveharm.
Neverusecharcoalorlighterfluidinthisgas
grill.Failuretocomplywiththeseinstructions
couldresultinagreasefireorexplosion that
couldcauseseriousbodilyinjury,deathor
propertydamage.
TheGreaseDrainingTrayandGreaseRecep-
taclemustbevisuallyinspectedbeforeeach
grilluse.RemoveanygreaseandwashGrease
DrainingTrayandGreaseReceptacle witha
mildsoapandwarmwatersolution.Failureto
complywith these instructionscould re-
sultinagreasefireorexplosionthatcould
causeseriousbodilyinjury,deathorprop-
ertydamage.
LPGmodelsmustbeusedwithLiquid
PropaneGas and the regulatorassembly
supplied.NaturalGas modelsmustbe used
withNaturalGasonly.Anyattempttoconvert
thegrillfromonefueltypetoanotheris
hazardous andmustbeperformed bya
qualifiedgastechnicianonly,usingaNG
ConversionKitpurchasedfromGrand Hall.
•
•
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Donotstoreoruse gasolineorother
flammableliquidsorvaporsinthe
vicinityofthisoranyotherappli-
ances.
AnLPcylindernotconnectedforuse
shall notbestoredinthevicinityof
thisoranyotherappliance.
DANGER
!!
1.
2
3.
4.
Ifyousmell gas:
Shutoff gas totheappliance.
Extinguishanyopenflame.
Openlid.
Ifodorcontinues,keepawayfrom
theappliance andimmediatelycall
yourgas supplieroryourfire
department.
1.
2.
WARNING
! !

3
Pre-AssemblyInstructionsForYourSafety
Toexpeditethe assemblyprocess followthese
generalguidelines:
GrillInformationCenter 1-800-761-5456
8am-4:30pmCST,MondaythroughFriday
Spidersand small insectscanspinwebsand
nestinthegrill BurnerTubes during transitand
warehousing which canleadtoagas flow
obstruction resulting inafireinand around the
BurnerTubes.Thistypeof"FLASHBACK FIRE"
cancause seriousgrill damageand createan
unsafeoperating condition fortheuser.
Toreduce thechance ofFLASHBACK
FIREyou mustcleantheBurner Tubes
as followsbefore initialuse. Alsodo this
atleastonceamonthinsummerand fall or
wheneverspidersareactiveinyourarea,and if
yourgrill has notbeenusedforanextended
period oftime.
WARNING
! !
Failuretocomplywiththeseinstructionsmay
resultinahazardoussituationwhich,ifnot
avoided,mayresultininjury.
Forsafeoperation ensuretheGas ValveAssem-
blyOrificeisinsidetheBurnerTubebeforeusing
yourgrill.See figure.IftheOrificeisnotinside
theBurnerTube,lighting theBurnermaycause
explosion and/orfireresulting inseriousbodily
injuryand/orpropertydamage.
METHOD 1:Bend astiff wireorwirecoat
hangerintoasmall hook as shownand run
thehook through theBurnerTubeand inside
theBurnerseveraltimes toremovedebris.
METHOD 2:Use abottlebrushwithaflexible
handleand run thebrushthrough theBurner
Tubeand insidetheBurnerseveraltimes to
removeanydebris.
METHOD 3:Use anairhose toforceair
through each BurnerTube.Theforcedair
shouldpass debrisorobstructionsthrough
theBurnerand outthePorts.
TOCLEANBURNERTUBE,INSERTHOOK
HERE
BurnerTube
9
Grill Installation Codes
Theinstallation mustconformwithlocalcodesor,inthe
absenceoflocalcodes,withthe NationalFuelGas
Code,ANSIZ223.1/NFPA54,Storage and Handling of
Liquefied PetroleumGases,ANSI/NFPA58,NaturalGas
and Propane Installation Code,CSA B149.1, Propane
Storage and Handling Code,B149.2.
Orifice BurnerTube
GasValveAssembly
Carefullylift eachBurnerupandaway fromthe
GasValveOrifice.
CheckandcleanBurner/VenturiTubesfor
insectsand insectnests.Acloggedtubecan
leadtoafirebeneaththegrill.
Refertothefigurebelowand performoneof
these 3cleaning methods:
Remove thescrewsfromtherearofeachMain
BurnerusingaPhillipsHeadScrewdriver.
1.
2.
3.
4.
BurnerPort Foot
WARNING
! !
Thisappliance,when installed,mustbe electri-
callygrounded inaccordancewithlocalcodes
or,inthe absenceoflocalcodes,withthe
National Electrical Code,ANSI/NFPA 70, orthe
Canadian Electrical Code,CSA C22.1.
Keep anyelectricalsupplycordand the fuel
supplyhoseawayfromanyheated surfaces.
•
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CAUTION !
Whenusing electricalappliances,basic
safetyprecautionsshould always beused.
!
1.
WARNING
! !
DonotstorespareLPcylinder
within10feet(3m)ofthisappliance.
Donotstoreoruse gasolineor
otherflammableliquidsand
vaporswithin25 feet(8m)ofthis
appliance.
Whencookingwithoil/grease,do
notallowtheoil/grease toget
hotter350°F(177°C)
Donotleaveoil/grease unattended.
4.
2.
3.
ToolsRequiredforAssembly:
Protectiveworkgloves
PhillipsHeadScrewdriver
Whileit ispossibleforone person tounpack thisgas
grill,obtainassistancefromanotherperson when
handling thelargepieces.
UsetheHardwareand Part Diagramstoensureall
itemsareincludedand freeofdamage.
Donotassembleoroperatethegrill ifitappears
damaged.If therearedamaged ormissingparts
whenyou unpack theshipping boxoryou have
questions during the assemblyprocess,callthe:
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4
HardwarePack PartsList forModelCGI08ALP
*TwoBatteries/AA includedintheHardwarePack.
PART# PARTDESCRIPTION QTYPURPOSEOFPART
P06024006A HardwarePack 1 Foruseinassembly(Grilland Range)
S112G04061 PhillipsHeadScrew1/4"x3/8" 8 InstallCartFramestoLeft /RightBowlPanels
S162M04201 HexHead ScrewM4X20mm 2 SecureFaucetWasherand Faucet BrackettoFaucet
S233G04084 Wing Bolt1/4"x1/2" 1 SecuresGasTanktoTankHolder
P05515017L Wrench 1Adjustlevelon Island AssemblySet
Alreadypackedinthe FaucetAssemblyKitBox
AlreadyInstalledon TankHolder
Alreadypackedinthe Cooking ComponentsBox
PhillipsHeadScrew1/4"x3/8"
Qty.8
Part#S112G04061
Wing Bolt1/4"x1/2"
Qty.1
Part#S233G04084
Hardware alreadyinstalledon theTankHolder
Wrench
Qty.1
Part#P05515017L
Alreadypackedin theCooking ComponentsBox
•Alwayspurchasethe correctsizeand grade ofbattery mostsuitableforthe intended use.
•Replaceall batteriesofasetatthe sametime.
•Clean the battery contactsand alsothoseofthe devicepriortobattery installation.
•Ensurethe batteriesareinstalled correctlywithregardtopolarity(+and -).
•Removebatteriesfromequipmentwhichisnottobeused foran extended period oftime.
•Removeused batteriespromptly.
CORRECTBATTERYUSE

5
PartsDiagramforModelCGI08ALPGrill
82
14
13
21
22
1
2
3
5
6
7
10
8
9
16
17
23
27
28
29
34
35
37 44
31
24
19
18
15
12
25
45
4
11
32
33
42
36
43
26
30
74
39 40
38
5
41
41 46
47
48
49
50
51
52
53
54
55
56
57
60
59
57
61
62
58
71
72
73
75
76
77 78
67
68
70
20
64
65
66 63
69
79
77
78
81
80

6
PartsDiagramforModelCGI08ALPRange
1
3
4
24
5
6
7
25
8
9
10
14
13
12
15
16
17
18
19
20
21
23
28
29
31 32
34
26
35
37
38
39
40
41
56
45
46
47
48
22
54
60
57
59
61
58
55
42
2
11
30
43
50
57
53
49
62
27
63
51
52
36
64
65
30
31
67
66 66
67
68 69
44
13
70
71
72
73
33

7
PartsDiagramforModelCGI08ALPIsland
1
9
10 14
17
18
22
11
20 21
15
13
12
19
16
2
3
7
36
7
4
5
23
24
8

8
PartsList forModelCGI08ALPGrill
KEY DESCRIPTION PART# QTY
1LidAssembly P00147063A 1
2TemperatureGauge P00601071A 1
3LidHandle P00205086B 1
4Heat InsulatingSpacer P06801022A 2
5ProtectivePad P05518011I 2
6Cooking Rack/Secondary P01516004B 1
7Cooking Grid, 13" P01604013B 2
8Cooking Grid, 6.4" P01604031B 1
9Burner/Main P02008032A 3
10 InfraredBurnerAssembly P02005010A 1
11 Thermocouple P05305019A 1
12 SavorPlate®P01708033E 3
13 SavorPlate®Bracket, Front P033280504 3
14 SavorPlate®Bracket, Rear P033280514 3
15 BurnerBracket P02210034A 1
16 Back BurnerAssembly P02007068A 1
17 Back BurnerElectrode P02614025A 1
18 Back BurnerWindShield P06906046B 1
19 Back BurnerOrifice P06534005A 1
20 RefrigeratorBracket, Left P03329012D 1
21 Back BurnerThermocouple P05305022A 1
22 Back BurnerThermocoupleBracket P03328047C 1
23 BowlPanel, Front P0073878KA 1
24 BurnerHeat ShieldP06906045A 1
25 GreaseTrayHeat Shield P06904020C 1
26 GreaseTrayHeat Shield, Lower P06903050M 1
27 ElectricWireSet P02615121A 1
28 GasCollectorBoxwithElectrode P02609010B 3
29 GasValve/ManifoldAssembly Y0060571 1
30 GreaseDrainingPlate P06902006B 2
31 LightingStick P05507008A 1
32 BowlSupport Bracket, Left P01301006D 1
33 BowlSupport Bracket, Right P01302006D 1
34 ControlPanelExtension P02909768S 1
35 ControlPanelUpper P02915061S 1
36 ControlPanel P02915051S 1
37 ElectricIgnitor, 6-port P02502265C 1
38 ControlKnobSeat P03415014A 5
39 ControlKnob P03429065V 3
40 ControlKnobForBack Burner/InfraredBurner P03429075V 2
41 ControlKnobSpring P05504021A 5
42 NamePlate P00407010D 1
43 ElectricIgnitorProtector P05545002A 1
44 GreaseTray P02717454A 1
45 GreaseTrayHandle P00213012B 1
46 Cart Panel,Top P07805002A 1

9
PartsList forModelCGI08ALPGrill
KEY DESCRIPTION PART# QTY
47 Cart Panel,Front P07621009D 1
48 Cart FrameforFront Panel P03344010D 1
49 Cart Frame, Front P00907012C 1
50 Cart Panel,Rear/Left P07621010D 1
51 Cart Panel,Rear/Right P07621011D 1
52 Cart FrameforRearPanel P03344012D 1
53 Cart Frame, Rear P00907013C 1
54 Cart Panel,Right P07620003D 1
55 Cart Frame, Right P03305056D 1
56 BowlSupport Panel, A P03305057D 1
57 Cart Panel,Middle/Right P03305058D 2
58 RefrigeratorBracket, Right P03329013D 1
59 Slide Set P05516132C 1
60 BowlSupport Panel, B P03305059D 1
61 Drawer P01901011B 1
62 Handle/Drawer P00215033B 1
63 DoorforRefrigerator P04301040A 1
64 HoseHolder P05536001G 1
65 DoorBracket, Upper P03329014D 1
66 Refrigerator P05335020B 1
67 BowlPanel, Rear P0072588KA 1
68 BowlPanel, Left P0072083KA 1
69 DoorBracket, Lower P03329015D 1
70 BowlPanel, Right P0072184KA 1
71 ProtectiveCap P05535008I 1
72 LevelAdjuster P05322004A 4
73 Cart Frame, Left P01303017B 1
74 ThermocoupleBracket P03343008C 1
75 BowlWind Shield P00753019A 1
76 Back BurnerExtensionTube P03717050B 1
77 Cart BottomPanelBracket, LF/RR P03305060D 2
78 Cart BottomPanelBracket, RF/LR P03305061D 2
79 WireSet forRefrigerator P02615113A 1
80 ConnectionTube P03705088R 1
81 InfraredBurnerElectrode P02614052A 1
82 RegulatorWithHose P03637001A 1
Cover P07002064B 1
RotisserieAssembly Y0250122 1
HardwarePack P06024006A 1
Operator'sManual P80170008B 1

10
PartsList forModelCGI08ALPRange
KEY DESCRIPTION PART# QTY
1Lid P0014605AY 1
2ProtectivePad P05518011 I 2
3BowlPanel,Top P0073943DC 1
4BowlPanel,Left P0072075DC 1
5BowlPanel,Rear P0072575DC 1
6ControlPanel,Upper P02907971S 1
7ControlPanelBracket,Left P03328039C 1
8SideBurnerPotSupport P00815013D 1
9SideBurnerBody P01106044B 1
10 SideBurnerCap P02013058E 1
11 SideBurner P02004038B 1
12 FrameForGriddleBurnerA P0071340KA 1
13 GriddleBracket P03328041C 4
14 FrameForGriddleBurnerB P0071341KA 1
15 Griddle P05702020E 1
16 GrateHandles P05515014E 2
17 GreaseTube P02721042B 1
18 LightingTube P05507011A 1
19 Burner/Griddle P02008046B 1
20 SideBurnerElectrode P02607057A 1
21 GasCollectorBoxwithElectrode P02610026A 1
22 DoorBracket,Upper P03302036C 1
23 GasValve/ManifoldAssembly Y0060572 1
24 BowlPanel,Right P0072175DC 1
25 ControlPanelBracket,Right P03328040C 1
26 BowlSupportBracket,Right P01302006D 1
27 NamePlate P00407010D 1
28 ControlPanel P02913261A 1
29 ControlKnobSeat P03415014A 2
30 ControlKnobSpring P05504021A 2
31 ControlKnob P03429065V 2
32 ElectricIgnitor,2-Port P02502252C 1
33 DrainPipe P055120913 1
34 GreaseTray P02717465A 1
35 GreaseTrayHandle P00213011B 1
36 BowlSupportBracket,Left P01301006D 1
37 FaucetAssembly P05513006M 1
38 SinkFrame P07805003A 1
39 Sink P0071342BC 1
40 CartPanel,LeftRear P07702089G 1
41 CartPanel,RightRear P07702090G 1
42 CartFrameforRearPanel
P07702091B
1
43 CartFrame,Rear
P00907015C
1
44 DoorBracket,Bottom
P03302035C
1
45 CartFrame,Left
P03305056D
1
46 CartPanel,Left
P07702092G
1