Grandhall Turbo BTH2616BLP User manual

Manual # P80151153A - Date:2018/02/05
Failure tocomplywith theseinstructionscould
resultin afire or explosion that could cause
seriousbodilyinjury,deathorpropertydamage.
Whetherthisgrillwasassembled byyouor
someoneelse, youmustread thisentire manual
before using yourgrillto ensure thegrillis
properly assembled, installed and maintained.
Use yourgrillat least 3 feetaway fromany
wall or surface. Use your grillat least 3feet
away fromcombustibleobjectsthatcanmeltor
catch fire such as vinyl or wood siding, fences
andoverhangsorsourcesof ignition including
pilotlightsonwaterheatersand liveelectrical
appliances.
THISGAS APPLIANCEIS DESIGNEDFOR
OUTDOORUSEONLY.
Never useyour gasgrillinabuilding,garage,
porch,shed, breezewayor anyotherenclosed
area.
Never obstructthe flowofventilationair
aroundyourgasgrill housing.
Never disconnectthe gas regulator or anygas
fittingwhileyour grill islit. Alit grillcan ignite
leaking gas andcauseafire or explosion which
could result inproperty damage, personal injury
or death.
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
WARNING
! !
Ÿ
Grill Information Center:
Ÿ
Ÿ
NOTETO ASSEMBLER/INSTALLER:
Leave this manual withthe consumer.
NOTETOCONSUMER:
Keepthis manualforfuturereference.
RECORDYOURSERIAL#
__________________
(see silverCSA label on mainbodyof grill)
IMPORTANT:
Ÿ
FREEHELP
FROMTHE GRILLEXPERTS
Barbeques Galore is the expert onthis
product and trained to help you with:
visit www.grandhall.com or call:
1-800-474-5587
Monday-Friday8:00am-4:30pmPST
AssemblyQuestions
Grill Operation
Replacement ofDamaged or Missing parts
Ÿ
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LiquidPropaneGas(LPG)Grill
Models BTH2616(A,B)LP,BTH3216(A,B)LP
Operator'sManual
NaturalGas(NG)Grill
Models BTH2616(A,B)NG,BTH3216(A,B)NG
BTH2616BLP/NG BTH3216BLP/NG BTH3216ALP/NG
BTH2616ALP/NG
(BTH2616B+UN2616ACT) (BTH3216B+UN3216ACT)

Table of Contents
PrimarySafetyWarnings............................1-3
Pre-AssemblyInstructions...............................3
PartDiagramsand Lists............................4-10
AssemblyInstructions.................................10-14
Use &Care Instructions:
Gas Safetyand LeakTests..............15-18
Lighting Instructions and LightOperation..19
Troubleshooting...........................................20
TransformerInstructions.............................21
CleaningandMaintenance........................22-23
CookingGuide............................................A1-A4
FrequentlyAsked Questions...................A5-A6
Warranty...........................................BackCover
2
Donot storeorusegasolineor other
flammableliquids orvapors in the
vicinityof this or anyother
appliances.
AnLPcylindernotconnectedfor
use shall not bestoredin thevicinity
ofthis oranyotherappliance.
1.
2.
LPGmodelsmust be used withLiquidPropane
Gasandtheregulator assembly supplied.
NaturalGas modelsmustbeusedwithNatural
Gas only.Any attemptto convert thegrill from
one fuel typeto another is extremelyhazardous
and will voidthe warranty.
Keepgasregulatorhoseawayfromhotgrill sur-
faces anddripping grease.Avoid unnecessarytwist-
ingof hose.Visuallyinspect hose priortoeachuse
for cuts,cracks, excessivewear or otherdamage.
Ifthe hose appearsdamageddonotusethegas
grill.Call 1-800-474-5587 foracertifiedreplace-
menthose.
CaliforniaProposition65
Combustionbyproductsproducedwhen usingthis
product contain chemicals known tothe State of Cali-
fornia to cause cancer, birthdefects,orotherreproduc-
tive harm.
Brass components onthe grill,such ashose fittings,
propane cylinder valves (sold separately) and burner
valvestems, contain lead which is knownto the State
of Californiatocause cancer,birth defects, orother
reproductive harm.
Neveruse charcoal or lighter fluid in this gas grill.
Failure to comply with these instructionscouldresult
in a grease fire or explosion that couldcause serious
bodilyinjury, deathor propertydamage.
Beforeeachuseofyourgrill: InspecttheGreaseTray,
GreaseTray HeatShieldand inside ofthe GrillBowl to
besurethereisnoexcessive greaseanddebris
buildup. Clean the Grease Tray,Grease TrayHeat
Shield and inside ofthe Grill Bowlfrequentlyto elimi-
nategrease/debrisbuild-upandtopreventgrease
fires. Failuretocomplywiththese instructions could
result inagrease fire andeven asubsequent explo-
sionthat could cause serious bodily injury,death or
propertydamage.
DANGER
!!
1.
2.
3.
4.
If you smell gas:
Shutoffgastotheappliance.
Extinguish anyopenflame.
Openlid.
Ifodorcontinues,keepawayfrom
the appliance andimmediatelycall
your gas supplieroryourfire
department.
WARNING
! !
WARNING
! !
CSA label located on
thebowl rear panel.
Never coverorwraptheCookingGrids,bottomof
theGrillBowl,GreaseTraywithaluminum foilor
anyother materialthatwillabsorb grease.
! !
WARNING
!
Thisappliance, wheninstalled,mustbeelectri-
callygrounded inaccordancewith localcodes
or,in the absence oflocal codes, with the
NationalElectricalCode,ANSI/NFPA 70, orthe
Canadian Electrical Code, CSA C22.1.
Keepanyelectrical supplycord and the fuel
supplyhoseawayfromanyheatedsurfaces.
WARNING !

Pre-AssemblyInstructions ForYour Safety
CAUTION
! !
Failuretocomplywiththeseinstructionsmayresult
in ahazardous situation which, if not avoided, may
resultininjury.
ForsafeoperationensuretheGasValve Assem-
blyOrifice isinsidetheBurnerTubebeforeusing
yourgrill. (Seefigure).If the Orifice isnotinside
the Burner Tube, lighting the Burner maycause
explosionand/orfireresultinginseriousbodily
injuryand/or propertydamage.
METHOD1:Bendastiffwireorwirecoathanger
into asmallhook as shown and runthehook
throughtheBurnerTubeandinsidethe Burner
severaltimestoremovedebris.
METHOD 2: Use abottle brush withaflexible
handleandrunthebrushthroughthe Burner
Tubeand insidethe Burner severaltimesto
removeanydebris.
METHOD3: Use an air hoseto force air through
eachBurner Tube.The forcedairshould pass
debrisor obstructionsthrough the Burner and out
the Ports.
TOCLEANBURNERTUBE,
INSERTHOOK
HERE
Burner Tube
9
3
Burner Port Foot
1.
2.
3.
4. Refertothe figurebelowandperformoneofthese
3cleaningmethods:
Carefully lift each Burner upandawayfrom theGas
ValveOrifice.
Check and clean Burner/Venturi Tubesfor insects
and insect nests. Aclogged tube can lead to afire
beneath thegrill.
Spiders and small insects can spin webs and nest
inthegrillBurnerTubesduringtransitandware-
housingwhichcanleadtoagasflowobstruction
resultingin afire in andaround the Burner Tubes.
Thistype of"FLASHBACK FIRE" can cause serious
grill damageandcreate an unsafeoperating con-
ditionfortheuser.
Toreduce thechance of FLASHBACK FIRE
you must cleanthe Burner Tubes as follows
beforeinitial use. Alsodothisatleastoncea
monthin summer and fallor whenever spidersare
active inyour area,andif yourgrill hasnotbeen
used for an extendedperiodoftime.
Removethescrewsfromthe rearofeachMain Burner
usingaPhillipshead screwdriverorwrench.
WARNING: Greasecangetveryhot.AlwayshandletheGrease
Traywith aflameretardant BBQ mitt.Before removingthe
Tray,alwaysbesurethatthe grillhas properlycooled.Be
aware that the Traydoes contain grease and be extremely
careful whenremovingthe Tray to prevent spillage. Failure to
followthese instructions couldcauseseriousbodilyinjury or
property damage.
Grill InstallationCodes
Theinstallation must conformwith localcodesor,in the
absenceoflocalcodes,witheitherthe NationalFuel Gas
Code, ANSI Z223.1/NFPA54,NaturalGasand Propane
Installation Code,CSAB149.1, orPropaneStorage and
HandlingCode, B149.2.
PRE-ASSEMBLY
Readandperformthefollowingpre-assemblyinstruc-
tions:
ToolsRequiredforAssembly:
Protectivework gloves
Protectiveeyewear
You will need assistance from another person tohandle
the grill headandotherlarge, heavyparts.
Open lidof shipping carton. Removetop sheet of
cardboard andpackingmaterials.Lay cardboardsheet
on floorand use as awork surfaceto protect floor and
grill parts fromscratches.
Youmayslice the cartonfront corners with autilityknife
tolay openthecartonfrontpanel.Thisallows youto
raisethe Lidandremovethecomponentspacked inside,
making iteasier to lift.
Use theHardwareand Part Diagrams to ensure allitems
are includedand freeof damage.
Do not throw awaythe bags ofhardware that are in-
cluded with boxed parts. These are required for assem-
bly.
Do not assembleor operate the grillifit appears
damaged. Iftherearedamagedor missingpartswhen
you unpack theshippingboxor youhavequestionsdur-
ingthe assembly processcall 1-800-474-5587 M-F 8AM-
4:30PMPSTfor assistance.
Phillips headscrewdriver
Orifice BurnerTube
Gas Valve Assembly
WARNING
CAUTION !
Whenusingelectrical appliances, basic safety
precautions should alwaysbe used.
!

4
Hardware DiagramforModels BTH2616BLP/NG &BTH3216BLP/NG
Hardware PartsList forModelsBTH2616BLP/NG &BTH3216BLP/NG
PanHeadScrew3/16"x3/8"
Qty. 5(For ModelBTH2616BLP)
Qty. 7(For ModelBTH3216BLP)
Qty. 2(ForModel BTH3216BNG)
Part #S182G03061
PART # PART DESCRIPTION QTY PURPOSEOFPART
P06013018C HardwarePack 1 Forusein assemblyofModelsBTH3216B,BTH2616B
S182G03061 PanHeadScrew3/16" x3/8" 2 InstalltheTransformerBracket (ForBTH3216BOnly)
S182G03061 PanHeadScrew3/16" x3/8" 2 InstalltheBracketwithLPRegulator(LPG ModelOnly)
S182G03061 PanHeadScrew3/16" x3/8" 3
InstalltheTankTraySetontotheBottomPanel (LPG
ModelOnly)
AABattery 1

Parts DiagramforModels BTH2616BLP/NG
5
1
2a
3
5
6
13
15
4
7
86
25
9
9
26
35
37
38
39
21
20
19
42 41
32
16
23
40
34A
36
33
18
22
17
43
31
29
30
24
27
14
14
11
12
10
28
31
2b
34B

6
KEY DESTRIPTION PART# QTY.
1LidAssembly P0014645A4 1
2a TemperatureGauge P00601551A 1
2b TemperatureGauge Seat P00614031A 1
3 Lid HandleBracket,Left P00307053D 1
4 Lid Handle Bracket,Right P00308053D 1
5 LidHandle P00215041H 1
6ProtectivePad P05518002I 4
7 Lid AssemblyBracket,Left P033200074 1
8 Lid AssemblyBracket, Right P033200084 1
9 Lid Hinge withNut P05501136L 2
10 LidTrimPlateBracket P03318007A 2
11 LidAssemblyReinforcing Bracket,Left P033180084 1
12 Lid AssemblyReinforcing Bracket, Right P033180094 1
13 Lid TrimPlate P0011464A4 1
14 WarmingRack Bracket P01529003J 2
15 WarmingRack P01514023B 1
16 Cooking Grid P016060404 2
17 FlameTamerwithCeramic P01720041A 3
18 Burner/Main P02001070B 3
19 TrimPanel,Rear P075150294 1
20 BowlSide Panel,Rear/Upper P0075823B4 1
21 Bowl Side Panel, Rear/Lower P0073759F4 1
22 BurnerBracket P022080274 1
23 BowlRearPanel Assembly P0077901B4 1
24 BowlFrontPanel P0076318B4 1
25 Bowl Side Panel, Left P007613664 1
26 Bowl Side Panel,Right P007623564 1
27 BowlSide TrimPlate,Left/ Upper P0078101R4 1
28 BowlSide TrimPlate, Right/ Upper P0078201R4 1
29 BowlSide TrimPlate,Left/ Lower P0078301R4 1
30 BowlSide TrimPlate, Right/ Lower P0078401R4 1
31 GreaseShield P069021424 2
32 Electric WiresSet/Electrode P02615207A 1
33 GasCollectorBoxwithElectrode P02608063C 2
34A GasValve/Manifold Assembly Y0060873 1
34B GasAdaptorBracket P033040854 1
35 Bowl FrontTrimPlateAssembly P0291389F4 1
36 Control Panel P029139064 1
37 Control Knob Seat P03445014A 3
38 Control Knob forMain Burner PO3435025U 3
39 Electric Ignitor P02502474F 1
40 GreaseTrayHeatShield P069040674 1
Parts ListforModelBTH2616BLP/NG

Parts ListforModelBTH2616BLP/NG
7
KEY DESTRIPTION PART# QTY.
41 GreaseTrayHandle P0272017C4 1
42 GreaseTray P027179234 1
43 GreaseTraySlide Set P05516140M 1
44 Lighting Stick P05507140M 1
45 RegulatorHoseConnector(LPG) - not included P03901056C 1
46 RegulatorWithHose(LPG) - not included P03635005A 1
47 RegulatorWithConnector(NG) P03614005C 1
48 TankTraySet(LPG) - not included Y0340055 1
A1 LEDRectifierwithWireAssembly P05383027B 1
A2 BatteryPack /LED P05301014B 1
HardwarePack P06013018C 1
Operator'sManual P80151153A 1

PartsDiagramfor ModelBTH3216BLP/NG
8
21
7
3
2a
5
4
6
8
28
9
48
29
42
41
39
38
44
26
1
6
15
16
46
47
13
40
43
20
20
19
19
45
51
49
22
18
24
37A
36a
17
25
10
55
35
34
32
33
27
10
14
31
30
12
11
14 23
34
54
9
36b
2b
50
A1
37B

Parts ListforModelBTH3216BLP/NG
9
KEY DESTRIPTION PART# QTY.
1LidAssembly P0014760A4 1
2a TemperatureGauge P00601551A 1
2b TemperatureGauge Seat P00614031A 1
3 LidHandleBracket,Left P00307053D 1
4 LidHandleBracket, Right P00308053D 1
5 LidHandle P00215039H 1
6ProtectivePad P05518002I 4
7LidAssemblyBracket, Left P033200074 1
8 LidAssemblyBracket, Right P033200084 1
9 LidHingewithNut P05501136L 2
10 LidTrimPlateBracket P03318007A 2
11 LidAssemblyReinforcingBracket,Left P033180084 1
12 LidAssemblyReinforcing Bracket, Right P033180094 1
13 LidTrimPlate P0011465A4 1
14 Warming Rack Bracket P01529003J 2
15 Warming Rack P01515032B 1
16 Cooking Grid P01606041B 4
17 FlameTamerwithCeramic P01720041A 4
18 Burner/Main P02001070B 4
19 LampCover P053520134 2
20 LampAssembly P05352028B 2
21 BowlSidePanel, Rear/Upper P0075824B4 1
22 TrimPanel,Rear P075150274 1
23 BowlSidePanel,Rear/ Lower P0073760F4 1
24 BurnerBracket P022043774 1
25 Crosslight Channel P02212415A 1
26 BowlRearPanelAssembly P0078001B4 1
27 BowlFront Panel P0076319B4 1
28 BowlSidePanel, Left P007613664 1
29 BowlSidePanel,Right P007623564 1
30 BowlSideTrimPlate,Left / Upper P0078101R4 1
31 BowlSide TrimPlate,Right / Upper P0078201R4 1
32 BowlSideTrimPlate,Left / Lower P0078301R4 1
33 BowlSide TrimPlate,Right / Lower P0078401R4 1
34 GreaseShield P069021424 2
35 ElectricWiresSet P02615207A 1
36a GasCollectorBoxwithElectrode P02608063C 1
36b GasCollectorBoxwithElectrode P02608063C 1
37A GasValve/ManifoldAssembly Y0060874 1
37B GasAdaptorBracket P033040854 1

Parts ListforModelBTH3216BLP/NG
Important: Use only Barbeques Galore's replacement parts.Theuse ofanypartthatisnotBarbeques Galore's replacement
partcanbedangerousand will alsovoidyourproductwarranty. KeepthisOperator'sManualfor convenientreferraland
forpartreplacement.
For the repairor replacement parts you need:
Call 1-800-474-5587 M-F8AM-4:30PMPST
Toobtainthecorrectreplacement partsforyour gasgrill,please refer tothe partnumbersinthispartslist. The following
informationisrequired to ensureyoureceivethecorrectparts:
1.ModelandSerialNumber (see CSAlabel ongrill)
2. Part Number
3. Part Description
4.Quantityofpartsneeded
10
KEY DESTRIPTION PART# QTY.
38 BowlFrontTrimPlateAssembly P029158934 1
39 ControlPanel P029159034 1
40 SwitchforLight P05360001B 1
41 ControlKnob Seat P03445014A 4
42 ControlKnob forMainBurner P03435025U 4
43 ElectricIgnitor, 2-Port P02502474F 1
44 GreaseTrayHeatShield P069040684 1
45 GreaseTrayHandle P0272018C4 1
46 GreaseTray P027179334 1
47 GreaseTraySlide Set P05516140M 1
48 LightingStick P05507140M 1
49 TransformerBracket P03328057A 1
50 TransformerWireset P05352031B 1
51 Transformer P05374021B 1
52 RegulatorHoseConnector(LPG) - not included P03901056C 1
53 RegulatorAssembly(LPG) - not included P03635005A 1
54 RegulatorWithConnector(NG) P03614005C 1
55 TankTraySet(LPG) - not included Y0340055 1
A1 LEDRectifierwithWireAssembly P05383028B 1
HardwarePack P06013018C 1
Operator'sMaual P80151153A 1

Installation Instructions forModels BTH2616BLP/NG &BTH3216BLP/NG
CAUTION: Eventhough it is possible for one person toinstallthis grill, it is betterto obtain assistance fromanother
personwhenhandlingthelarge,heavypieces.
.1InstallGrill Head
Have your assistant tohelpyouliftthegrillupand placeit into the cutoutof your island (See Diagram).
The islandshownin thediagramis for illustrationpurposes only.Itis notto scale.
The leftcabinet is for agas
tank storage.
Note:The grillheadyoupurchasedis to be installedon the island whichis not included inthispurchase. Youeither
needto purchaseaprebuilt islandor youhavetobuild your ownisland.Beforebuilding yourgrillisland, please read
the construction guidelines and clearances in Fig.6 on page 12 carefully.
11
InstallTransformer(ForBTH3216BLP/NGmodelonly)
2Installthe Transformer Bracketontothe undersideoftheRightBowlPanelusing 2PanHead Screws
3/16"x3/8"andtightensecurely(SeeFig.1).
AttachTransformerto the Transformer Bracket byinserting the four stud bolts on the Transformer into the
fourkeyholes ontheTransformerBracket.Press theTransformerdownwarduntil itrestsfirmly inplace.
(See Fig. 2)
Insert the Transformer-Plug into the Transformer-Socket and tightensecurely.(See Fig.3)
PanHeadScrew
3/16"x3/8"
Qty.2
Part#S182G03061
Fig.2
Fig.3 Wire
Transformer
socket
Transformer
plug
AC-plug
Right Bowl
Panel
Transformer
Bracket
Fig.1

12
3ConnectTransformertoPowerSourceandturnonGrillLights(ForBTH3216BLP/NGmodelonly)
Makeaholeon therearpanel oftheIslandfortransformercord.Pull thetransformercordoutfromthehole,
makesure the cord does not touchthe ground.
Connectthetransformer powersupplycord plugtoaproperly grounded 120VAC outlet.
Turn onthegrill lights bypushing the lightswitchon the control panel.
NOTE:Theislandshownbelowisfor illustrativepurpose.
Make ahole onyour RearIsland Panel
so thatthetransformer cordcanbe
connectedto thegroundedoutletthrough
thehole.
4InstallNatural Gas(NG)Regulator and12 FootHose
Connect theNGregulatortothe inlet ofgasmanifoldand tightensecurely.(SeeFig.4)
Connect theswivelnutofthe12ft. NG hose(Not provided)tothe vertical fittingoftheNGRegulator.
NOTE: Keepthe12ft.NGhoseaway from thesharpedges..
Gas Manifold
NGRegulator
SwivelNut of
12' Hose
Verticalfitting
Fig.4

13
6InstallPartitionPanel
PartitionPanel
(abovetheGasTank)
Fig. 6
Vent Openingsmust
be atleast 1/8"wide
The gas grill is designedfor use with amaximumof 20 lb tank. As per standard, apartition panel
(not included)or equivalent deviceisrequired tobeinstalled in theleftcabinetofthe islandfor
preventing the useof30lb tank.
Note: Makesurethereis22~24"ofclearancebetweenthepartitionpanelandtanktrayset.Thespace
around the gas tank isnot greater than 12".
TankTraySet
5"
22-24"
21"
1"
17-19"
5"
5"
InstallRegulator, TankTray Set and Liquid Propane(LP)GasTank
5
Pan Head Screw
3/16"x3/8"
Qty. 5
Part #S182G03061
Island Bottom Panel
LPGasTank
Fig.5
Regulator hose connector
5/8" UNF male thread
Clamp (Not provided)
StainlessSteelFlexibleConnector(Not provided)must
compy with the Standard forconnectors for Outdoor Gas
Appliances and Manufactured Homes, ANSI Z21.75 CSA
6.27, and suitableforoutside installation.The maximum
lengthofthe connectionshallbe6ft.(1.82m).
On the properlocation, drill2holes ontheisland left side panel forinstalling theregulatorhoseconnector.
Theninstalltheregulatorusing2Pan HeadScrews 3/16"x3/8"andtightensecurely.
Ontheproperlocation,drill3holesonthe islandleftbottom panelfor installing thetanktrayset.Then install
tank tray setusing3PanHead Screws3/16"x3/8"andtighten securely.
Connectthestainlesssteelflexibleconnectortothemanifoldandregulator,then useaclamptoholdthe
stainlesssteelflexibleconnectorasshown forsecuring.
Placethe LPgastankintothetanktray set.Make sure thetankvalvefacing therightrearcorner ofleft island.
Tightenthe wing bolt tosecure theLP gastank.(SeeFig. 5)
ConnecttheLPregulatorontotheLPgastank.
CAUTION: Thereshall be aminimumclearance of2inches (50.8mm)between thefloor ofthe LP-gas cylinder
enclosure andthe ground.Proper ventilationmust beadded totheisland.
GasLine
NOTE: Tocomplywith the standarad, built-in appliance for usewith aremote self-contained LPgassupply
systemmust use rigidpipe,semi-rigidpipe oraconnector complying with the Standard for Connectorsfor
Gas Appliances, ANSIZ21.24/CSA 6.10,orthe Standard for Connectors forOutdoor GasAppliances and
ManufacturedHomes,ANSI Z21.75/CSA6.27 toconnectthe remote self-containedgas supplysystem.For
safety,wesuggesttouseastainlesssteelflexible connectorasshown.But,ifusingsemi-rigidtubing, do
notusematerials madeofaluminumoraluminumalloytubing.Theconnector should beinstalled at the
locationvisiblewhenopeningthedoor.
TankTraySet

14
Final GrillAssemblyStep
Whenyouhave finishedassemblingyourgrill,
be surethatallscrewsare tightened for safe
operation of your grill.
Beforeeachuseofthegrill,makesurethe
Grease Trayis fullyseated under the Grill Bowl.
CAUTION:Before each useof your grill, inspect
the Grease Tray,Grease TrayHeat Shield and in-
side of the Grill Bowlto be sure there is no exces-
sive grease anddebris buildup. Clean theGrease
Tray,GreaseTrayHeat Shield andinsideofthe
GrillBowlfrequentlytoeliminategrease/debris
build-upandtopreventgrease fires.
For ModelBTH3216BLP/NG
WarmingRack
CookingGrids
Flame Tamer
With Ceramic
ForModelBTH2616BLP/NG
WarmingRack
CookingGrids
Flame Tamer
With Ceramic
Install CookingComponents
9Placetheflame tamerwithceramicontothe
lower ledgeof the grillbowl abovethe burners.
Place thecooking grids onto the upper ledge
of the grillbowlabovethe flametamer racks.
Placethewarmingrackontothewarmingrack
bracketsonthegrillbowl sidepanels.
Spark Electrode Tip
SparkReceiver
Spark Gap3/16"
Gas Collector
Box
AA Batterymaybe installedbackwards.
Electric wiresmaybe loose. RemovetheAABat-
tery andinspecttheIgnitorJunctionBoxfoundbe-
hindthe Control Panel and reconnect anyloose
wires.
-
-
MainBurnerElectrode Check withthe
assistanceofanotherperson, perform
this ElectrodeCheckbefore proceeding.
8
Be sureall control knobs areset to "OFF" and
openthegrill lid.
Haveyour assistantstand to the right ofthe grill
andlook toward the frontofthegrillbowl.
Pushand holdthe ignition button.Your assis-
tantshould seeabluesparkwithineachgas
collector box.If aspark is present, the electrode
tips are properlypositioned. Never put your face
insidethegrillhead.
If no spark is seen, thespark gap needs to be
adjustedas follows:
Thistestwillensure that theSpark Electrode Tips
are properlypositioned so your grill lights easily.
If the gap between the spark electrode tip and
receiveris more than3/16" wide useneedle
nose plierstogentlysqueeze thegascollector
boxto narrowgap.
Rechecktheelectrodeagain,ifno "clicking"sound
is heard:
Install Ignitor Battery
RemoveIgnitorCapfromControlPanel.
Placesupplied AA batteryinto the Ignitor Slot
with positivepolefacingyou.
Install theCap andSpring overthe AAbattery
and tightensecurely.
7
IgnitorCap
IgnitorSlot
AA Battery
Spring
+-

15
USE AND CARE INSTRUCTIONS
CORRECTLPGASTANK USE
TheLPGas tankmustbeconstructedandmarked in
accordancewiththe SpecificationsforLP-Gas Cylinders
oftheU.S.DepartmentofTransportation(D.O.T.)orthe
National Standard of Canada, CAN/CSA-B339, Cylinders,
Spheres and Tubes for Transportation of Dangerous
Goods and Commission; as applicable.
TheLP Gastankmusthaveashutoffvalve, terminating
inanLPGassupply tankvalve outlet,thatiscompatible
with aType1tankconnectiondevice.The LPGastank
mustalsohaveasafetyreliefdevicethathasadirect
connection withthe vaporspaceofthetank.
Thetank supplysystemmust be arrangedforvapor
withdrawal.
The LPGas tank must haveacollar to protect thetank
valve.
Never connectan unregulated LP gas tankto your gas
grill.Thegasregulatorassemblysuppliedwithyourgas
grill is adjusted to haveanoutlet pressure of 11" water
column(W.C.)for connection toanLPgas tank.Only
usetheregulatorandhoseassemblysuppliedwithyour
gas grill. Replacement hose and regulator assembly
mustbe identicalto those listedin the partslistof this
Operator's Manualasspecified byBarbequesGalore.
HaveyourLPGasdealer check the reliefvalve after every
filling to ensureitremainsfree of defects.
Always keepLPGastankinuprightposition.
Do not subject the LP Gas tank to excessive heat.
Neverstorean LPGastankindoors. Ifyoustore your
gasgrill in the garage alwaysdisconnect the LP Gas
tankfirstandstore itsafely outside.
LPGas tanksmustbestoredoutdoorsinawell-
ventilatedareaandoutof thereachofchildren.
Disconnected LP Gas tanks must notbe stored ina
building,garageoranyotherenclosedarea.
The regulator andhose assemblycan be seenby
opening the cabinetdoor andmust beinspected before
eachuseofthegrill.Ifthe hoseisdamagedinany way,
it must be replaced priorto using the grill again.
Anyattempttoconvertthegrill fromonefueltypeto
anotherisextremely hazardousandwillvoidthewar-
ranty.
Neverlightyourgasgrillwiththelid closedorbefore
checking to ensurethe burnertubes are fullyseatedover
thegasvalveorifices.
Neverallow children to operateyour grill. Donot allow
childrenorpetstoplay nearyourgrill.Always supervise
childrenandpetsif theyareinthevicinity oftheunit.
Never usecharcoalorlighterfluidin this grill.
Useof alcohol,prescriptionornon-prescriptiondrugs
canimpairyourability toproperlyassembleand
safelyoperate yourgrill.
Keep fire extinguisherreadilyaccessible.Intheevent
of aoil/grease fire, donot attempt toextinguish with
water. Use type Bextinguisher orsmotherwith dirt,
sand or baking soda.
In the event of rain, turn off the burnersand gas
supply.Waitforthegrilltocool, and thenplacea
cover on it.
Useyourgrill onalevel,stablesurfaceinan area
clearof combustiblematerials.
LPGasgrillmodels aredesigned forusewithastandard
20 lb. Liquid Propane Gas (LP Gas) tank (soldsepa-
rately). Never connect your gas grill to an LPGas tank
thatexceedsthiscapacity.Atank ofapproximately12
inchesindiameter by18-1/2 inches highisthemaximum
sizeLP Gas tank to use. You must use an "OPD" gas
tankwhichoffersalisted Overfill PreventionDevice.
Thissafety feature prevents tankfrombeingoverfilled
whichcan causeamalfunction of the LP Gas tank. Do not leavegrill unattended whenin use.
Do not movethe appliance when in use.
Allowthegrill to coolbeforemovingorstoring.
Do notuse your grill as aheater.
Never use your gas grill on abalcony,deck, patio
abovetheground floorofyourhome.
This grill is not intended to be installed in or on
recreational vehicles and/or boats.
Thegrillis not intended for commercial use.
!WARNING !
Referto the thistable when designingthe island unit
for the BTH2616BLP &BTH3216BLP. Side* and Rear*
showthe minimumamount ofdistance the unit must
be fromcombustibles(ex.Vinylor wood siding, fences
andoverhangs) or sources ofignition (ex.Pilot lights
onwater heaters and liveelectrical appliances). Height*
showsthe minimumheight theisland unit mustbe
startingfromthegroundup.
Side*
Depth
Height
Width
Non-combustible
Construction
Rear*
7"minimum
clearance from
cutout(forlid)
Height*
Model Height Width Depth Side* Rear*Height*
BTH2616
BLP 9-1/2"24-1/2"19-3/4" 36" 36" 29"
BTH3216
BLP 9-1/2"30-1/2"19-3/4" 36" 36" 29"
!
Do not store aspare LP-Gas tank underor near
this appliance.
Never fill the tank beyond 80 percent full; and
Ifthe informationin "(a)"and"(b)"isnotfollowed
exactly,afire causingdeathor serious injury may
occur.
A.
B.
C.
WARNING !

16
USE AND CARE INSTRUCTIONS
NOTEaboutLP Gas Tank ExchangePrograms
Manyretailerswhosellgrills offer youtheoption of
replacing your empty LP Gas tankthrough an exchange
service. Use onlythosereputable exchange compa-
niesthat inspect,precisionfill, test andcertifytheir tanks.
Exchange yourtank only foranOPDsafety feature-
equipped tank as describedin theLPGastank section
ofthis guide.
Leak test newand exchanged LPGas tanks BEFORE
connecting one to yourgrill.
Always keepnewand exchangedLPGas tanksinan
upright position withcylindervalveturnedoff duringuse,
transit or storage.
Do not use, store or transport cylinderwhereit would
be exposed to high temperatures. Relief valvemayopen
allowing a large amountof flammablegasto escape.
Securea20lbLP Gas TanktoGasGrill
NOTE: WhenusingLiquid Propane,EXTREMECAU-
TION should be used to provide ampleventilation of
vaporfromtheenclosure. LPGas vaporisheavier
than air andSERIOUSINJURYfromaDANGEROUS
EXPLOSIONcouldoccurifLPGasisallowed to
accumulate inan enclosure and thenignited. Boththe
Barbecueenclosure and LPcylinderenclosure re-
quireventing thatmust be provided atthe floor level
oftheenclosuretoallow anyleakingLPGas vapor
to escape(seeFig. 1).
NOTE: When installingabarbecue equipped for liquid
propane(LP) inacabinet, the propanetank must be
inaseparateenclosure thatiscompletely isolated
fromthebarbecue.Itmustbecross-ventilatedin
accordancewiththe current standards. Thepropane
tank MUSTNEVER be installed directlyunder the
barbecue.
NOTE: The total ofthe upperventilation openings
mustbe aminimumof20 sq. inches.The totalof
thelower ventilationopenings mustbeaminimum
of10sq.inches. Upper andlowerventilation open-
ingsMUST BEPROVIDEDonbothsides ofbuilt-in
construction. The top of the upper ventilation openings
must belocated within 5" fromthe topof the island.
Thebottom ofthelowerventilationopeningsmustbe
at least1" or less fromthe floor oftheisland. The
topofthelower ventilationopenings cannot bemore
than 5"fromthe floor of the island. Everyventilation
opening mustbeaminimumof1/8".(See Fig.6on
page 12). Please ask Barbeques Galore's associate
formoredetails.
LPGasModelonly:
NOTE: Youcan onlyuse a20lbLPGasTankinthis
GasGrill.
Fig.1
5/8"UNFMale
Thread
AirVents
CSAApproved Stainless
Steel Flexible Connector
AirVents
Non-Combustible
Construction,suchas
stone, marble, cement
Clamp
The built-in appliance for usewith a remote self-con-
tainedLPGassupply system mustuserigidpipe,
semi-rigid tubingoraconnectorcomplying withthe
Standard for Connections for Gas Appliances,ANSI
Z21.24/CSA6.10,orthestandardfor ConnectorsOut-
doorGasApplianceandManufacturedHomes,ANSI21.
75/CSA6.27 andsuitable foroutside installation.The
maximumlength of the connectionshall be 6ft(1.
82m).
The connector should beinstalled at alocation
visiblewhenopeningthedoor.
Theconnectormustbekeptawayfrom any sharp
edges. When using semi-rigid tubing,do not use
materials madeof aluminiumor aluminiumalloy.
NOTE:
Brushsoapy solution ontoLPGastank in the ar-
eas indicated bythearrows. See diagram.
Ifgrowing bubblesappeardonotuseor move the
LP Gastank.CallanLPGas Supplieror yourFire
Department.
Howto LeakTest your LP Gas Tank
Use a clean paintbrush and a 50/50 mildsoap and
watersolution.
Foryoursafety:
All leak tests must be repeated each timeyour LPGas
tank is exchangedor refilled.
When checking for gas leaks do not smoke.
Donotuseanopen flameto check for gas leaks.
Your grill mustbe leak tested outdoors in a well-ven-
tilated area, awayfrom ignition sources such as gas
fired orelectrical appliances. Duringtheleaktest, keep
your grill awayfromopen flames or sparks.
Do not use household cleaning agents. Damageto
gasassemblycomponents can result.
Ÿ
Ÿ
Ÿ
Ifgrowing bubblesappeardonotuseor move the
LP Gas tank.ContactanLP Gas Supplier or your
fire department!
WARNING
!!

17
WARNING
!
LPGas Modelonly:
TurnallBurnerValves totheOFFposition.
Inspectthevalve connectionportandregulator
assemblyfordamageordebris.Remove any de-
bris. Never use damagedorpluggedequipment.
Connecttheregulatorassembly to thetankvalve
and HAND TIGHTEN nut clockwise to afull stop. DO
NOTuse awrench to tighten because it could
damage theQuickCoupling Nutand resultinagas
leak/fire hazard.
Open thetankvalve1/4 to 1/2ofafullturn
(counterclockwise) anduseasoapywatersolution
to check all connections for leaks beforeattempt-
ing tolight your grill. See "Check AllConnections
forLP GasLeaks."If aleak is found, turn thetank
valve offand donot useyourgrilluntiltheleakis
repaired.
USE AND CARE INSTRUCTIONS
DisconnectALiquidPropaneGas(LPG)Tank
FromYour Grill
Make suretheBurnerValvesandLPGas tankvalve
areoff.(Turn clockwiseto close.)
Detachthe hoseand regulator assemblyfromthe
LPGastankvalvebyturning the QuickCoupling
Nutcounterclockwise. Donot useawrenchorany
toolswhenturningtheQuickCouplingNut.
1.
WARNING
! !
Do notstore spare LPcylinderwithin
10feet(3m)ofthisappliance.
Donotstoreoruse gasoline or other
flammableliquids and vapors within25
feet(8m)ofthisappliance.
Whencookingwith oil/grease, donot
allowthe oil/grease to get hotter 350°F
(177°C).
Do not leaveoil/grease unattended.4.
2.
3.
CheckallconnectionsforLP GasLeaks
Never testfor leakswithan open flame. Prior to first
use,atthebeginningofeachseason,orevery time
your LPGas tank is changed,youmust checkfor gas
leaks.Followthesethree steps:
Make asoapsolution bymixingone part liquid
detergentandonepartwater.
Turn thegrill Control Knobs to thefull OFF position,
thenturn thegas ONat source.
Apply thesoapsolutiontoallgasconnections
indicated by thearrows.Seediagram.If bubbles
appearin the soapsolution the connections are
notproperly sealed.Check eachfittingandtighten
orrepair as necessary.
Type1 connection per ANSI
Z21.58-2015/CSA1.6-2015
Quick
CouplingNut
CAUTION: Whenthe appliance is not in use thegas must
beturned offat thetank. Placedust cap on cylindervalve
outletwhenever thecylinderisnotinuse.Onlyinstallthe
type of dustcap on thecylinder valveoutletthat is provided
withthecylinder valve.Other typesofcapsorplugsmay
resultinleakageofpropane.
WARNING !
Failure to read and followthe Use and Care
Instructions couldresultina fireor explosion
thatcouldcauseseriousbodily injury, death,or
propertydamage.
!
Ifyou haveagas leak thatcannot be repaired,
turn off the gas at the source and disconnect the
fuel line fromyour grill. Call 1-800-474-5587 or your
gas supplier for repair assistance.
!
Connect Regulator with Hose to your LP Gas Tank
Regulator
with Hose(LPG)
LPGasTank
GasValve/Manifold
Assembly

18
NaturalGasModelonly:
Connecting NaturalGas To Your Grill
Fig.2
GasSupply
InsideWall
OutsideWall
MaleFitting
ToGrill
Locking
ShutOff
ShutOff
Quick
Disconnect
Your natural gasgrillis designedforusewith
natural gas(NG) only.Thegas pressure Regu-
lator suppliedwith thisappliance must be in-
stalledandusedon yourgrill. The unit and
Regulator areset to operate with an outlet
pressureof4"W.C.
InstallaShutoffValve atthe gassupplysource
outdoors at apoint after the gas pipe exits the
outside wall andbeforethe quick-disconnect hose.
Orinstall itatthepointbefore thegas linepiping
enters the ground.See Fig.2.
Pipe sealingcompound orpipe thread taperesis-
tanttotheactionofnatural gasmustbeusedonall
malepipe thread connections.
Disconnectyourgasgrillfrom fuelsourcewhenthe
gassupplyis being tested at high pressures. This
gasgrilland itsindividualshutoffvalvemust be
disconnected fromthe gas supplypipe system
duringanypressure testing ofthat systemat pres-
sure in excess of1/2 psi(3.5kpa).
Turn offyour gas grillwhen the gassupplyis being
tested at lowpressures. The grill must be isolated
fromthe gas supplypipesystembyclosing its
individual manualshutoffvalveduringanypres-
sure testing of the gas supplypipesystemat
pressuresequaltoorless than1/2psi (3.5kpa).
NaturalGasSafetyInstructions
Connectthe Swivel nut of the12'Natural Gas
Hose to theverticalfittingofNGRegulator as
shownin Fig.1.Connect the other hoseend
(male plug) tothegas supplyline from your
home.Readandfollow the"NaturalGas Safety
Instructions" below.
Fig.1
VerticalFitting
Hose, 12 ft./ NG
SwivelNut
Checkall connectionsforNaturalGasLeaks
Never testforleakswithanopenflame.Priortofirst
use and atthe beginning of each season, you must
check for gas leaks. Followthesethree steps:
Makeasoapsolutionbymixingonepartliquid
detergent and one part water.
Turnthegrill Control KnobstotheirfullOFF
positions. Next, turn thegasON atthesource.
Applythe soap solution toallgasconnections
indicated bythearrows. See Fig.3.If bubbles
appear in the soap solution the connections are
notproperlysealed.Checkeachfitting andtighten
or repairas necessary.
Fig.3
Gas Valve /
Manifold Assembly
NGRegulator
Hose, 12 ft./ NG
USE AND CARE INSTRUCTIONS
Pleasecontactcertifiedgastechnicianforgasline
pipinginstallation.
Gas Line Piping:

USE AND CARE INSTRUCTIONS
19
5.
7.
6.
SetControlKnobstoOFFand openthe LP Gastank valve
SLOWLY 1/4 ~1/2 ofaturn.ForNaturalGas open the shut
off valveat source.
PushandturnRightMainBurner ControlKnobto (IGN/
HIGH) and immediatelypress the electric ignitor button3
to 4seconds tolight the burner.
Ifignition doesnotoccurin 5seconds,turn the Burner
Control(s)off, wait 5minutes, andrepeat thelighting
procedure.Ifignition stilldoes notoccur, turn the burner
control(s) and gas source OFF. Wait 5 minutes for gas to
clear and then conduct a leaktestof ALL gas connections
andgas sourcesas explainedinthe Useand Care section
of this manual. Ifno leaks aredetected, wait 5 minutes for
anygastoclearandrepeatthe lightingprocedure.
After one Burner is lit, turn the tank valveSLOWLYone
more 1/4 ofa turn.
Turntheadjacentburnerknob toIGN/HIGH.The unlitburner
willlightautomatically.Note: When lighting all main burn-
ers, startwiththe burnerfurthestfrom fuelsource location,
thenlightremainingburnersin sequencemovingtoward
fuel source.
Failuretoreplace afaultyhose,securegas supply
connections orto open theLid beforeproceedingto
theLighting Procedurescould result inafireor
explosionthatcouldcauseseriousbodily injury,
death, or propertydamage.
WARNING
!!
GrillLightingInstructions
1.
OpenLP Gas tank
OFF
Beforeeachuse, checkallhosesforcracks, nicks,cuts,
burnsorabrasions.Ifa hoseisdamagedinany way,do
not use your grill before replacing the hosewith an
authorized part fromthe PartsList.Alsomake sure all
gassupply connections aresecurelytightened.
Familiarizeyourself withallSafetyand UseandCare
instructions in this manual. Do notsmoke while
lightingyourgrillorwhencheckingthegassupply
connections.
Be surethe LP Gastank is filled.
Open the Grill Lid.
4.
3.
2.
(ForModelBTH2616BLP/NG)
(ForModelBTH3216BLP/NG)
ManuallyLighting YourGrill ByPaper Match
To lightyourgasgrill bymatch,insert amatch intothe
Lighting Stick and followsteps 1through 5of the Grill
Lighting Instructions tolight theburners.Then, light the
match andplace LightingStickthroughthe CookingGrids
on the grill (See diagramsbelow) to light the main
burners.TurnthecorrelatedControlKnobtothe(IGN/
HIGH) settingto release gas. The Burner should light
immediately.
MainBurner
LightOperation(For BTH3216BLP/NG)
Note: Thisgrill is equipped with twointerior halogen
lights for latenight grilling.
Operation: Push the light switchlocatedon the con-
trol panel to turn "ON"/"OFF" interior lights.
Warning: Donot touch the interior halogen lights. It
may behot andcouldcause seriousburns.
OFF
IGN/HIGH LOW
OFF
8.
9.
Main Burner

USE AND CARE INSTRUCTIONS
20
Never leanoverthe grillcookingareawhilelighting
yourgas grill. Keepyour face andbodyasafe
distance(atleast18 inches)fromthe frontofgrill
whenlightingyourgrillbymatch.
WARNING
!!
If ignition does not occur in 5 seconds, turn the Control
Knob(s) and gassource OFFandconduct aleak test
as explained in the Use and Care section of this guide.
Ifnoleaksaredetected, wait5minutes forany gas
to clear andrepeat the lighting procedure.
WARNING
!!
WARNING !!
Should aFLASHBACK fire occur in or around theBurner
Tubes, follow the instructions below.Failure to comply
withtheseinstructionscouldresultinafireorexplosion
thatcouldcauseserious bodilyinjury, death, orproperty
damage.
Shutoff gassupply to thegas grill.
TurntheControlKnobstoOFFposition.
OpentheGrillLid.
Put out anyflamewith aClass Bfire
extinguisher.
Once thegrill has cooled down, clean the
Burner Tubes and Burnersaccordingto the
cleaninginstructionsin this Use and Care
Guide.
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Troubleshooting
If the grill fails to light :
MisalignmentofBurnerTubesoverOrifices
Correction: Reposition BurnerTubes over Orifices.
Obstructionin gasline
Correction:Removefuellinefromgrill.Donotsmoke!Open
gas supplyfor one secondto clear anyobstructionfromfuel
line. Close off gas supplyat source andreconnect fuel line
to grill.
PluggedOrifice
Correction: Remove Burners from grillbyremoving the
screwsfrom the rear of each Burner using a Phillips Head
Screwdriver. Carefully lift each Burnerup and awayfrom
gasvalveOrifice.Remove theOrifices from gas valveand
gently clear any obstructionwitha finewire.Then reinstall
allOrifices,Burners,screwsandcooking components.
If anobstructionis suspectedinGas Valves orManifold,
call theGrillInformation Center 1-800-474-5587
Monday- Friday8:00am-4:30pmPST.
ObstructioninBurnerTubes
Correction: Followthe Burner Tubecleaning procedure on
page 22 of this Operator's Manual.
Misalignment ofIgnitoronBurner
Correction: Checkfor proper position ofthe Electrode Tip
as shown in steps 8on page 13. Thegap betweenthe
Spark Electrode Tip and Spark Receiver should be
approximately 3/16"wide. Adjustif necessary.With the
gas supplyclosed andall control knobs set toOFF. Press
the Electric Ignitor capand watch forthe presenceof
sparksat the end of each electrode.
DisconnectedElectricWires
Correction: InspecttheIgnitorJunctionBoxfoundbehindthe
ControlPanel. Connect loose Electric wires to Junction Box
and tryto light the grill.
WeakAAbattery
Correction: RemovetheIgnitorCapandreplacethebat-
tery.
If the grillstill does not light you mayneed topurge
air fromthe gas line or reset the regulator excess gas
flowdevice. Note: This procedureshould be done every
timeanewLP Gas tank is connected to yourgrill.
TurngasoffatsourceandturnControlKnobstoOFF.Wait
at least5 minutes for gas toclear, thenretry.
If your grill still fails to light, check gas supplyand
connections.
Repeat lighting procedure. Ifyourgrill stillfails tooper-
ate,turnthegasoff atsource,turntheControlKnobsto
OFF,then check thefollowing:
1.
2.
3.
To purge air fromyour gas lineand/orreset
theregulator excess gasflowdevice:
TurnControlKnobstotheOFFposition.
Turnoffthegasatthetankvalve.ForNatural
GascloseShutOffValve.
Disconnectregulatorfrom LP Gastank.
ForNaturalGasdisconnectregulator from
12ft.Natural Gas Hose.
Let unit stand 5minutesto allowair to purge.
ReconnectregulatortotheLPGastank.
ForNatural Gas reconnect regulator to
12ft.Natural Gas Hose.
Turntank valveonSLOWLY 1/4of aturn.
ForNatural Gasopen ShutOffvalve.
OpentheGrillLid.
Push and turntheRight MainBurnerControlKnob
to IGN/HIGH.
PresstheElectricIgnitor for3-4secondstolight
theburners.