Grandhall CCH07A090 User manual

Manual#P80170005A-Date:2009/08/25
CharcoalGrill
MODELCCH07A090
OPERATOR'SMANUAL
Whetherthisgrill wasassembled byyouor
someoneelse,youmustreadthisentiremanual
beforeusing yourgrilltoensurethe grillis
properlyassembledandinstalled.
Obtainassistancefromanotherperson when
handlingthelargeorheavypieces.
Somepartsmaycontain sharpedges,wear
protectiveworkglovesifnecessary.
Combustion byproductsproduced when using
thisproductcontainchemicalsknowntothe
Stateof Californiatocausecancer,birthde-
fects,orotherreproductiveharm.
THISAPPLIANCEISDESIGNEDFOR
OUTDOORUSEONLY
CARBONMONOXIDEHAZARD -Burning
charcoalinside givesoff carbon monoxide
withoutodorthatcankillyou.NEVERburn
charcoalinsidehomes,vehiclesortents.
Thisproductcontainschemicalsknownto
the StateofCaliforniatocausebirthdefects
orotherreproductiveharm.
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WARNING
! !
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Customer SupportHelpline:
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NOTETOASSEMBLER/INSTALLER:
Leavethismanualwiththeconsumer.
NOTETOCONSUMER:
Keepthismanualforfuturereference.
RECORDYOURSERIAL# __________________
(seesilverCSAlabelonmainbodyofgrill)
IMPORTANT:
Ÿ
FREEHELP
FROMTHEGRILLEXPERTS
AtGrandHallwe'retheexpertson this
productand trained tohelpyouwith:
visitwww.grandhall.com orcall:
1-877-934-7455
Monday-Friday8:00am-4:30pmCST
AssemblyQuestions
GrillOperation
ReplacementofDamagedorMissingparts
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!DANGER !
PrimarySafetyWarnings...........................1-2
PartDiagramsandLists..........................3-6
AssemblyInstructions...............................7-12
Use&CareInstructions:
CleaningandMaintenance..........................13
WarrantyTerms...........................BackCover
TableofContents
Thisinstructionmanualcontains
importantinformationnecessaryfortheproper
assemblyandsafeuseoftheappliance.
Readandfollowall warningsand
instructionsbeforeassembling and
usingtheappliance.
Followallwarningsandinstructionswhenusing
theappliance.
Keep thismanualforfuturereference.
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WARNING !
!
Do notstoreorusegasoline orotherflamable
liquidsorvaporsinthevicinityofthisorany
otherappliances.
WARNING
! !
Useyourgrillatleast3feetawayfromanywall
orsurface.Useyourgrillatleast3feetawayfrom
combustibleobjectsthatcan meltorcatchfire
(suchasvinylorwoodsiding,fencesandover-
hangs)orsourcesofignitionincludingpilotlights
onwaterheatersandliveelectricalappliances.
WARNING
! !
ŸNeverallowchildrentooperateyourgrill.Donot
allowchildren orpetstoplaynearyourgrill.
Inthe eventofrain,movegrill to acovered
area.
Useyourgrillonalevel,stablesurfaceinanarea
clearofcombustiblematerials.
Mostsurfaceson thisgrillarehotwhenin
use.Alwayswearprotectiveclothingtoprevent
injury.
Do notleavegrill unattended when inuse.
Do notmovethe appliancewhen inuse.
Allowthegrill tocool beforemovingorstoring.
Do notuseyourgrill asaheater.
Do notusewatertoextinguishthecoals.
Closethe lidandventstocutoff the airflow
tothe coals.
Thisgrill isnotintendedtobeinstalled in or
on recreationalvehiclesand/orboats.
Neversubstitutegasoline,kerosene oralcohol
forcharcoalstarter.Insomestates,the use
ofcharcoalstarterisprohibitedbylaw.Inthis
case,paraffin-based startercubescanbe
substituted forcharcoal starterfluid.Neveruse
charcoalstarterfluid withan electricstarter.
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HardwarePack PartsList forCCH07A090
HardwarePack DiagramforCCH07A090
PhillipsHeadScrew1/4"x3/8"
Qty.28
Part#S112G04061
PanHeadwithCross Recess Screw
1/4"x1/2"
Qty.13
Part#S182G04081
Wrench
Qty.1
Part#P05515015L
HexKeyWrench
Qty.1
Part#P05515016B
PhillipsHeadScrew1/4"x1/2"
Qty.8
Part#S112G04081
PhillipsHeadScrew3/16"x3/8"
Qty.6
Part#S112G03061
Plain WasherM10.5
Qty.2
Part#S411M10221
PART# PARTDESCRIPTION QTYPURPOSEOFPART
P06002012AHardwarePack 1 Foruseinassembly
S112G04061PhillipsHead Screw1/4"x3/8" 16 InstallsCartLegs
P05515015L Wrench 1 TightensCasters
S411M10221PlainWasherM10.5 2 InstallsintoWheelAxle
4InstallsGrease/AshTrayBracket
8InstallsGrease/AshTrayTracks
S182G04081 Pan Head withCross Recess
Screw1/4"x1/2" 13 InstallsGrillBowl
P05515016BHexKeyWrench 1 TightensHexSocketSetScrews
S112G04081PhillipsHead Screw1/4"x1/2" 8 InstallsSideShelves
S112G03061PhillipsHead Screw3/16"x3/8" 6 AssemblesGrease/AshTrayHandle
S112G04061PhillipsHead Screw1/4"x3/8"

PartsDiagramforModelCCH07A090
4

Parts List forModelCCH07A090
5
KEY DESCRIPTION PART# QTY
1LidAssembly Y0110035 1
2 LidHandle P00205005B 1
3 LidHandleHeat-Insulating Spacer P06801002A 2
4 LidHandleBracket,Left P00301016E 1
5 LidHandleBracket,Right P00302016E 1
6TemperatureGauge P00601171A 1
7ProtectivePad P05518002I 4
8NamePlate P00407010D 1
9BowlFramePanel,Front P0073821FC 1
10 BowlFramePanel,Left P0072019FC 1
11 BowlFramePanel,Right P0072119FC 1
12 BowlFramePanel,Rear P0072536FC 1
13 BowlPanel,Left P0072021EC 1
14 BowlSide Panel/TrimPlate/Left P07514006A 1
15 BowlPanel,Right P0072122EC 1
16 BowlSide Panel/TrimPlate/Right P07514007A 1
17 LidHinge withNut P05511006A 2
18 BowlPanel,Rear P00725406C 1
19 CharcoalTraySide Panel,Left P01304005M 1
20 CharcoalTraySide Panel,Right P01305006M 1
21 CharcoalTrayPanel,Rear P01319001M 1
22 CharcoalTrayPanelBracket, FrontLower P03305012H 1
23 CharcoalTrayPanelBracket, FrontUpper P03305083C 1
24 CharcoalTrayPanelBracket, Rear P03305014H 1
25 CharcoalTraySupport P01714002E 2
26 CharcoalTray P01705010E 2
27 CharcoalTrayAccessDoor P04301023A 2
28 CharcoalTrayAccessDoorTrimPlate P07510009A 2
29 CharcoalTrayAccessDoorHandleAssembly Y0010009 2
30 CharcoalTrayAccessDoorStop P05510012A 1
31 Cooking Rack/Secondary P01507003E 1
32 Cooking Grid P01615023E 3
33 CharcoalTraySupportBracket,Left P04106001C 1
34 CharcoalTraySupportBracket,Right P04106002C 1
35 CharcoalTrayAdjusting ArmShaft P04103002C 1

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Parts List forModelCCH07A090
To obtainthecorrectreplacementpartsforyourgrill,please refertothepart numbersinthispartslist.
Thefollowing information isrequiredtoensureyou receivethecorrectparts:
1.Modeland SerialNumber(see labelon grill)
2.Part Number
3.Part Description
4.Quantityofpartsneeded
Important: Use onlyauthorizedparts.Theuse ofanypart thatisnotfactoryauthorizedcanbedangerous
and will alsovoidyourproductwarranty.KeepthisOperator'sManualforconvenientreferraland forpart
replacement.
Fortherepairorreplacementpartsyou need:
Call 8amto4.30pmCST 1-877-934-7455 Mondaythrough Friday
KEY PARTDESCRIPTION PART# QTY
36 CharcoalTrayAdjusting Arm P04102002D 2
37 CharcoalTrayAdjusting ArmHandle P05508076E 2
38A Grease/AshTrayBody P02717671A 1
38B Grease/AshTrayHandle P00210002H 2
38C Grease/AshTrayTrimPlate P02720063C 1
39 Grease/AshTrayTrack,Left/RightP05330010E 2
40 Grease/AshTrayBracket P05330011E 1
41 CartBottomShelf P01010015C 1
42 CartLeg,LeftFront P00917001B 1
43 CartLeg,LeftBackP00918001B 1
44 CartLeg,RightFront P00919001B 1
45 CartLeg,RightBack P00920001B 1
46 CasterSeat P04507002A 2
47 Caster,4in.,withBrake P05120003E 2
48 Wheel,10 in. P05121001K 2
49 WheelAxle P05509001A 1
50 Side Shelf P01105030B 2
51 Side ShelfBracket,Left/Right P01208001A 2
52 Side ShelfLock P05501003A 4
53 CharcoalShovel P06612003F 1
54 VentHandle Y0010018 2
Cover P07007058B 1
HardwarePack P06002012A 1
Operator'sManual P80170005A 1

AssemblyInstructions
7
Haveanassistanthelpyou withpositioning theCart
Legs(Left Back,Left Front, RightFront, RightBack)
ontotheCart BottomShelf.
1Install CartLegsontoCartBottomShelf
PhillipsHeadScrew1/4"x3/8"
Qty.16
Part#S112G04061
Wrench
Qty.1
Part#P05515015L
Plain WasherM10.5
Qty.2
Part#S411M10221
2Install twoCastersintothethreadedholes on
theCasterSeats.Turnthethreadedstemby
hand,clockwise until itstops.Tightensecurely
using Wrench provided.
Install Casters and Wheels
Insert theWheelAxlethrough theaxleholes on
RightFrontand RightBack Cart Legs.
Attach PlainWashersand WheelsontoAxle.
Press downon thesilverWheelClipsthenpush
theWheelfullyontotheAxleuntil itstops.
Important:OncetheWheelsarefullyinstalled,
you mustlock themontotheAxlebypulling the
silverWheelClipsuntil you hearaclicking
sound.
WheelClip
Use 4PhillipsHeadScrews1/4"x3/8"tosecure
each Cart Leg.
Note:Thelegsarenotinterchangeable.They
mustbeinstalledinaparticularorder, orthe
castersand wheelscannotbeinstalled
correctly. TheLeft Cart Legshaveblack
castersseatson oneend.TheRightCart
Legshaveoneend open. Refertothe
diagramformoreinformation.
A&B:Left Frontand Left Back Cart Legs.
C&D:RightFrontand RightBack Cart Legs.
B
A
C
D
Key:

3Install Grease/AshTray Bracket
Install Grease/AshTray Tracks
InstallGrease/Ash Tray BracketontoCartLegs asshownusing
4PhillipsHeadScrews1/4"x3/8".
Install1Grease/Ash Tray Trackontothe Left CartLegs
using4PhillipsHead Screws1/4'x3/8".
4
PhillipsHeadScrew1/4"x3/8"
Qty.4
Part#S112G04061
PhillipsHeadScrew1/4"x3/8"
Qty.8
Part#S112G04061
8
RepeatstepforinstallingtherightGrease/Ash Tray Track.

6Install CharcoalTray Adjusting Arm Handles,Char-
coalTray Access DoorHandles,and VentHandles
Install Grill Bowl
5
SecuretheGrillBowlbyusing13Pan HeadwithCrossRecessScrews
1/4"x1/2"asshown.
HexKeyWrench
Qty.1
Part#P05515016B
TurntheCharcoalTrayAdjustingArmHandlesinto
the threaded AdjustingArm,clockwiseuntilitstops.
Installthe CharcoalTray AccessDoorHandlesonto
the CharcoalTray Doors.Usethe Hex Key Wrench
tosecurethe 2Hex Screwsinserted inthe handles.
PanHeadwithCross Recess Screw
1/4"x1/2"
Qty.13
Part#S182G04081
9
Hex
CharcoalTrayDoor
Install2VentHandlesintothethreaded AdjustingArm
ontheRearBowlPanel, clockwiseuntilit stops.(See
FigureBelow)
Withanassistant,liftandpositionthe GrillBowlontothe Cartasshown.
Remove CookingGridsandSecondaryCookingRackfromGrillBowl.

Install SideShelves
10
7Alignthe 4holesonthe LeftSide Shelfwiththe threaded holes
ontheCart.Insert4PhillipsHeadScrews1/4"x1/2 fromthe inside
oftheSide Shelfandtighten securely.
RepeatforRightSide Shelf.
Install CharcoalTrays
8Open theAccessDoorsandinstalltwoCharcoalTrays.
When installingthe CharcoalTrays,makesurethe sloped
handlesareplaced infrontsothatthey arefacingthe
AccessDoors.
PhillipsHeadScrew1/4"x1/2"
Qty.8
Part#S112G04081