Grandhall CCH07A090 User manual

Manual#P80170005A-Date:2009/08/25
CharcoalGrill
MODELCCH07A090
OPERATOR'SMANUAL
Whetherthisgrill wasassembled byyouor
someoneelse,youmustreadthisentiremanual
beforeusing yourgrilltoensurethe grillis
properlyassembledandinstalled.
Obtainassistancefromanotherperson when
handlingthelargeorheavypieces.
Somepartsmaycontain sharpedges,wear
protectiveworkglovesifnecessary.
Combustion byproductsproduced when using
thisproductcontainchemicalsknowntothe
Stateof Californiatocausecancer,birthde-
fects,orotherreproductiveharm.
THISAPPLIANCEISDESIGNEDFOR
OUTDOORUSEONLY
CARBONMONOXIDEHAZARD -Burning
charcoalinside givesoff carbon monoxide
withoutodorthatcankillyou.NEVERburn
charcoalinsidehomes,vehiclesortents.
Thisproductcontainschemicalsknownto
the StateofCaliforniatocausebirthdefects
orotherreproductiveharm.
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WARNING
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Customer SupportHelpline:
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NOTETOASSEMBLER/INSTALLER:
Leavethismanualwiththeconsumer.
NOTETOCONSUMER:
Keepthismanualforfuturereference.
RECORDYOURSERIAL# __________________
(seesilverCSAlabelonmainbodyofgrill)
IMPORTANT:
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FREEHELP
FROMTHEGRILLEXPERTS
AtGrandHallwe'retheexpertson this
productand trained tohelpyouwith:
visitwww.grandhall.com orcall:
1-877-934-7455
Monday-Friday8:00am-4:30pmCST
AssemblyQuestions
GrillOperation
ReplacementofDamagedorMissingparts
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!DANGER !
PrimarySafetyWarnings...........................1-2
PartDiagramsandLists..........................3-6
AssemblyInstructions...............................7-12
Use&CareInstructions:
CleaningandMaintenance..........................13
WarrantyTerms...........................BackCover
TableofContents
Thisinstructionmanualcontains
importantinformationnecessaryfortheproper
assemblyandsafeuseoftheappliance.
Readandfollowall warningsand
instructionsbeforeassembling and
usingtheappliance.
Followallwarningsandinstructionswhenusing
theappliance.
Keep thismanualforfuturereference.
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WARNING !
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Do notstoreorusegasoline orotherflamable
liquidsorvaporsinthevicinityofthisorany
otherappliances.
WARNING
! !
Useyourgrillatleast3feetawayfromanywall
orsurface.Useyourgrillatleast3feetawayfrom
combustibleobjectsthatcan meltorcatchfire
(suchasvinylorwoodsiding,fencesandover-
hangs)orsourcesofignitionincludingpilotlights
onwaterheatersandliveelectricalappliances.
WARNING
! !
ŸNeverallowchildrentooperateyourgrill.Donot
allowchildren orpetstoplaynearyourgrill.
Inthe eventofrain,movegrill to acovered
area.
Useyourgrillonalevel,stablesurfaceinanarea
clearofcombustiblematerials.
Mostsurfaceson thisgrillarehotwhenin
use.Alwayswearprotectiveclothingtoprevent
injury.
Do notleavegrill unattended when inuse.
Do notmovethe appliancewhen inuse.
Allowthegrill tocool beforemovingorstoring.
Do notuseyourgrill asaheater.
Do notusewatertoextinguishthecoals.
Closethe lidandventstocutoff the airflow
tothe coals.
Thisgrill isnotintendedtobeinstalled in or
on recreationalvehiclesand/orboats.
Neversubstitutegasoline,kerosene oralcohol
forcharcoalstarter.Insomestates,the use
ofcharcoalstarterisprohibitedbylaw.Inthis
case,paraffin-based startercubescanbe
substituted forcharcoal starterfluid.Neveruse
charcoalstarterfluid withan electricstarter.
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HardwarePack PartsList forCCH07A090
HardwarePack DiagramforCCH07A090
PhillipsHeadScrew1/4"x3/8"
Qty.28
Part#S112G04061
PanHeadwithCross Recess Screw
1/4"x1/2"
Qty.13
Part#S182G04081
Wrench
Qty.1
Part#P05515015L
HexKeyWrench
Qty.1
Part#P05515016B
PhillipsHeadScrew1/4"x1/2"
Qty.8
Part#S112G04081
PhillipsHeadScrew3/16"x3/8"
Qty.6
Part#S112G03061
Plain WasherM10.5
Qty.2
Part#S411M10221
PART# PARTDESCRIPTION QTYPURPOSEOFPART
P06002012AHardwarePack 1 Foruseinassembly
S112G04061PhillipsHead Screw1/4"x3/8" 16 InstallsCartLegs
P05515015L Wrench 1 TightensCasters
S411M10221PlainWasherM10.5 2 InstallsintoWheelAxle
4InstallsGrease/AshTrayBracket
8InstallsGrease/AshTrayTracks
S182G04081 Pan Head withCross Recess
Screw1/4"x1/2" 13 InstallsGrillBowl
P05515016BHexKeyWrench 1 TightensHexSocketSetScrews
S112G04081PhillipsHead Screw1/4"x1/2" 8 InstallsSideShelves
S112G03061PhillipsHead Screw3/16"x3/8" 6 AssemblesGrease/AshTrayHandle
S112G04061PhillipsHead Screw1/4"x3/8"

PartsDiagramforModelCCH07A090
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Parts List forModelCCH07A090
5
KEY DESCRIPTION PART# QTY
1LidAssembly Y0110035 1
2 LidHandle P00205005B 1
3 LidHandleHeat-Insulating Spacer P06801002A 2
4 LidHandleBracket,Left P00301016E 1
5 LidHandleBracket,Right P00302016E 1
6TemperatureGauge P00601171A 1
7ProtectivePad P05518002I 4
8NamePlate P00407010D 1
9BowlFramePanel,Front P0073821FC 1
10 BowlFramePanel,Left P0072019FC 1
11 BowlFramePanel,Right P0072119FC 1
12 BowlFramePanel,Rear P0072536FC 1
13 BowlPanel,Left P0072021EC 1
14 BowlSide Panel/TrimPlate/Left P07514006A 1
15 BowlPanel,Right P0072122EC 1
16 BowlSide Panel/TrimPlate/Right P07514007A 1
17 LidHinge withNut P05511006A 2
18 BowlPanel,Rear P00725406C 1
19 CharcoalTraySide Panel,Left P01304005M 1
20 CharcoalTraySide Panel,Right P01305006M 1
21 CharcoalTrayPanel,Rear P01319001M 1
22 CharcoalTrayPanelBracket, FrontLower P03305012H 1
23 CharcoalTrayPanelBracket, FrontUpper P03305083C 1
24 CharcoalTrayPanelBracket, Rear P03305014H 1
25 CharcoalTraySupport P01714002E 2
26 CharcoalTray P01705010E 2
27 CharcoalTrayAccessDoor P04301023A 2
28 CharcoalTrayAccessDoorTrimPlate P07510009A 2
29 CharcoalTrayAccessDoorHandleAssembly Y0010009 2
30 CharcoalTrayAccessDoorStop P05510012A 1
31 Cooking Rack/Secondary P01507003E 1
32 Cooking Grid P01615023E 3
33 CharcoalTraySupportBracket,Left P04106001C 1
34 CharcoalTraySupportBracket,Right P04106002C 1
35 CharcoalTrayAdjusting ArmShaft P04103002C 1

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Parts List forModelCCH07A090
To obtainthecorrectreplacementpartsforyourgrill,please refertothepart numbersinthispartslist.
Thefollowing information isrequiredtoensureyou receivethecorrectparts:
1.Modeland SerialNumber(see labelon grill)
2.Part Number
3.Part Description
4.Quantityofpartsneeded
Important: Use onlyauthorizedparts.Theuse ofanypart thatisnotfactoryauthorizedcanbedangerous
and will alsovoidyourproductwarranty.KeepthisOperator'sManualforconvenientreferraland forpart
replacement.
Fortherepairorreplacementpartsyou need:
Call 8amto4.30pmCST 1-877-934-7455 Mondaythrough Friday
KEY PARTDESCRIPTION PART# QTY
36 CharcoalTrayAdjusting Arm P04102002D 2
37 CharcoalTrayAdjusting ArmHandle P05508076E 2
38A Grease/AshTrayBody P02717671A 1
38B Grease/AshTrayHandle P00210002H 2
38C Grease/AshTrayTrimPlate P02720063C 1
39 Grease/AshTrayTrack,Left/RightP05330010E 2
40 Grease/AshTrayBracket P05330011E 1
41 CartBottomShelf P01010015C 1
42 CartLeg,LeftFront P00917001B 1
43 CartLeg,LeftBackP00918001B 1
44 CartLeg,RightFront P00919001B 1
45 CartLeg,RightBack P00920001B 1
46 CasterSeat P04507002A 2
47 Caster,4in.,withBrake P05120003E 2
48 Wheel,10 in. P05121001K 2
49 WheelAxle P05509001A 1
50 Side Shelf P01105030B 2
51 Side ShelfBracket,Left/Right P01208001A 2
52 Side ShelfLock P05501003A 4
53 CharcoalShovel P06612003F 1
54 VentHandle Y0010018 2
Cover P07007058B 1
HardwarePack P06002012A 1
Operator'sManual P80170005A 1

AssemblyInstructions
7
Haveanassistanthelpyou withpositioning theCart
Legs(Left Back,Left Front, RightFront, RightBack)
ontotheCart BottomShelf.
1Install CartLegsontoCartBottomShelf
PhillipsHeadScrew1/4"x3/8"
Qty.16
Part#S112G04061
Wrench
Qty.1
Part#P05515015L
Plain WasherM10.5
Qty.2
Part#S411M10221
2Install twoCastersintothethreadedholes on
theCasterSeats.Turnthethreadedstemby
hand,clockwise until itstops.Tightensecurely
using Wrench provided.
Install Casters and Wheels
Insert theWheelAxlethrough theaxleholes on
RightFrontand RightBack Cart Legs.
Attach PlainWashersand WheelsontoAxle.
Press downon thesilverWheelClipsthenpush
theWheelfullyontotheAxleuntil itstops.
Important:OncetheWheelsarefullyinstalled,
you mustlock themontotheAxlebypulling the
silverWheelClipsuntil you hearaclicking
sound.
WheelClip
Use 4PhillipsHeadScrews1/4"x3/8"tosecure
each Cart Leg.
Note:Thelegsarenotinterchangeable.They
mustbeinstalledinaparticularorder, orthe
castersand wheelscannotbeinstalled
correctly. TheLeft Cart Legshaveblack
castersseatson oneend.TheRightCart
Legshaveoneend open. Refertothe
diagramformoreinformation.
A&B:Left Frontand Left Back Cart Legs.
C&D:RightFrontand RightBack Cart Legs.
B
A
C
D
Key:

3Install Grease/AshTray Bracket
Install Grease/AshTray Tracks
InstallGrease/Ash Tray BracketontoCartLegs asshownusing
4PhillipsHeadScrews1/4"x3/8".
Install1Grease/Ash Tray Trackontothe Left CartLegs
using4PhillipsHead Screws1/4'x3/8".
4
PhillipsHeadScrew1/4"x3/8"
Qty.4
Part#S112G04061
PhillipsHeadScrew1/4"x3/8"
Qty.8
Part#S112G04061
8
RepeatstepforinstallingtherightGrease/Ash Tray Track.

6Install CharcoalTray Adjusting Arm Handles,Char-
coalTray Access DoorHandles,and VentHandles
Install Grill Bowl
5
SecuretheGrillBowlbyusing13Pan HeadwithCrossRecessScrews
1/4"x1/2"asshown.
HexKeyWrench
Qty.1
Part#P05515016B
TurntheCharcoalTrayAdjustingArmHandlesinto
the threaded AdjustingArm,clockwiseuntilitstops.
Installthe CharcoalTray AccessDoorHandlesonto
the CharcoalTray Doors.Usethe Hex Key Wrench
tosecurethe 2Hex Screwsinserted inthe handles.
PanHeadwithCross Recess Screw
1/4"x1/2"
Qty.13
Part#S182G04081
9
Hex
CharcoalTrayDoor
Install2VentHandlesintothethreaded AdjustingArm
ontheRearBowlPanel, clockwiseuntilit stops.(See
FigureBelow)
Withanassistant,liftandpositionthe GrillBowlontothe Cartasshown.
Remove CookingGridsandSecondaryCookingRackfromGrillBowl.

Install SideShelves
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7Alignthe 4holesonthe LeftSide Shelfwiththe threaded holes
ontheCart.Insert4PhillipsHeadScrews1/4"x1/2 fromthe inside
oftheSide Shelfandtighten securely.
RepeatforRightSide Shelf.
Install CharcoalTrays
8Open theAccessDoorsandinstalltwoCharcoalTrays.
When installingthe CharcoalTrays,makesurethe sloped
handlesareplaced infrontsothatthey arefacingthe
AccessDoors.
PhillipsHeadScrew1/4"x1/2"
Qty.8
Part#S112G04081

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Install Grease/AshTrayHandleontoGrease/Ash Tray.Securethe
Handleusing 6PhillipsHeadScrews3/16"x3/8".
AssembleGrease/AshTray HandleontotheGrease/AshTray
9
Install Grease/AshTray
PhillipsHeadScrew3/16"x3/8"
Qty.6
Part#S112G03061
SlidetheassembledGrease/AshTrayoverthe
Grease/AshTrayTracks.
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SecondaryCooking Rack
Cooking Grids
AirVents
Adjusting Handle
Burning charcoalinsidewill kill you.It
givesoff carbon monoxide,whichis
odorless and colorless.Neverburn
charcoalinsidehomes,tentsand ve-
hicles.
CarbonMonoxideHazard
WARNING !
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WARNING
!!
Use yourgrill atleast3feetawayfromany
wall orsurface. Use yourgrill atleast 3feet
away fromcombustibleobjectsthatcanmelt
orcatch fire(such as vinylorwood siding,
fences and overhangs)orsources ofignition
including pilotlightson waterheatersand live
electricalappliances.
Never use yourgrill inagarage,porch,shed,
breezewayoranyotherenclosedarea.
Never obstructtheflowofventilation airaround
yourgrill housing.
FinalGrill AssemblyStep
Whenyou have finishedassembling your
grill besure thatall screwsare tightened
forsafeoperation ofyourgrill.
Install Cooking Components
PlaceCooking Gridson bowlledge.
PlacetheSecondaryCooking Rack intothe
slotson Grill BowlSidePanels.
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Congratulations.YourCharcoalGrillisnow
readytouse.
Keepgrill area clearand free fromcombustible
materials,gasolineand otherflammablevapors
andliquids.
Donotobstructtheflowofairforcombustion
andventilation.
Keeptheventilation openingsofthegrill free and
clearofdebris.
CAUTION
Failuretocomplywiththeseinstructionsmay
resultinahazardoussituationwhich,ifnot
avoided,mayresultininjury.
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Propercareand maintenancewill keepyourgrill intop
operating condition and prolong itslife.Followthese
cleaning procedures on atimelybasisand yourgrill will stay
cleanand operatewithminimumeffort.
CAUTION: Makesurecoalsarecompletelyextinguished and
the grilliscoolbeforecleaning.
USE AND CAREINSTRUCTIONS
USING YOUR CHARCOALGRILL
Using Charcoal
CLEANING AND MAINTENANCE
OpenAccess Door. SlidetheCharcoalTray outfrom
CharcoalTraySupport. PlaceCharcoalineach
CharcoalTray.Donotbuildtoo largeofafire.We
recommendstarting afirewithamaximumof3.5
poundsofcharcoalandaddingmoreas needed
duringcooking. Neverfill charcoal above theupper
level of theTray.
You caneasilyadd charcoaltotheGrill during cooking.
Werecommend you wearflameretardantBBQmittsto
avoidhot surfaces.
You canadjusttheVent Handles tocontroltheflowof
airintoyourgrill.Bycontrolling theflowofair, you can
adjusttheflamelevelinyourgrill.(Ex:Opening the
VentHandles will allowyou tobuildabiggerfire.)
You canuse theCharcoalTrayAdjusting ArmHandles
toadjusttheCharcoalTraytodifferentlevelstocontrol
grilling temperature.
Cleaning ExteriorStainless SteelSurfaces
Weatheringandextremeheatcan causeexterior
stainlesssteelsurfaces toturntan incolor.Machine
oilsusedinthe manufacturingprocess ofstainless
steelcanalsocausethistanningcolor.Beforeinitial
use,and afterremovinganyprotectivePVCfromthe
GrillLid,use aStainlessSteelCleanertopolish the
stainlesssteelsurfaces ofyourgrill. Neveruseastiff
wirebrush,brassbrush orabrasivecleanersbeause
theywillscratchthestainlesssteelsurfaceofyour
grill.
Cleaning TheCooking Grids
Beforeinitialuse,and periodically, washyourCooking
Gridsinamildsoap andwarmwatersolution.You
can useawash clothorvegetablebrushtoclean your
Cooking Grids.Then coatbothsidesoftheCooking
Gridswithalightcoatofvegetableoil.
Cleaning TheGrease/AshTray
Toreduce the chanceoffire,the Grease/Ash Tray
shouldbe visuallyinspectedbeforeeachgrilluse.
Remove anygrease and ash,thenwash Grease/Ash
Traywithamildsoap and warmwatersolution.
Cleaning TheInsideofTheGrill Lid
Greasecan haveatendencytobuildup ontheinside
ofthe Grill Lidandcould drip ontodeckorpatiowhen
thelidisopened.Visuallyinspecttheinsideofthe
Grill Lidandbowlbeforeeachgrilluse.Removeany
greaseandwashwithamildsoapandwarmwater.
Neverusea stiff wirebrush,brass brush,orabrasive
cleanersbecausetheywillscratch thestainless steel
orcauseittorust.
Cleaning ofTheGrill Interior
Frequencyofcleanup isdeterminedbyhowoftenthe
grill isused.However,atleastevery3monthsyou
mustgivetheentiregill athoroughcleaning to
minimize yourriskoffireandkeepthegrill intop
shape.Followthese steps:
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Makesurecoalsarecompletelyextinguished andthe
grilliscoolbeforecleaning.
Removeandcleanthe Cooking GridsandGrease/
Ash Trayfollowing the instructionsprovidedabove.
Cleanthe inside ofthe grill lidas describedabove.
Brushthe inside andbottomofthegrillwithafiber
pad ornylonbrushandwash withamildsoapand
warmwatersolution.Rinsethoroughlyandletdry.
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Preparing YourGrill ForInitialUse
Beforecooking onyourgrill forthe firsttime,you
shouldburnoffthegrilltoeliminateanyodoror
foreign matter.Buildasmallfireon the Charcoal
Trays.Close the lidandpositionthe airventsapproxi-
matelyonequarteropen.Thisburnshouldbe
sustainedforatleast30 minutes.Beginincreasing
thetemperaturebyopeningtheairventhalfwayand
addingcharcoalthroughthecharcoalaccess doors.
Yourcharcoalgrillisnowreadyforuse.
CharcoalGrilling
AlwayswearaflameretardantBBQmitt when cooking
onyourgrillorwhen addingcharcoaltothe Charcoal
Trays.Charcoalisrecommended,howeverwoodora
combination ofbothmay be usedasafuelsourcefor
grilling.
RemovetheCooking Gridswhenstarting thefire(see
Using Charcoal).Ignitethecharcoalandallowthefire
toburndownbeforeaddingmorecharcoal.Use flame
retardantBBQmittswhen replacingtheCooking
Grids.
Adjusttheairventstoregulatethetemperature(open
theventstogetahighterflame,andgraduallyclose
theairventstolowertheflame).
AdjusttheheightoftheCharcoalTraysbymoving the
CharcoalTrayAdjustingArmsupordown.
ByadjustingtheheightoftheCharcoalTrays,youcan
controlhowclosetheheatistoyourfood.Placing the
CharcoalTraysatthehighestposition isidealfor
searing.PlacingtheCharcoalTraysatlowerpositions
allowsyoutoroastorsmokeyourfood.
Remove charcoalandfood remnantsfromCharcoal
Trays.CleantheTrayswithafiberpadornylon brush
andwashwithamildsoapandwarmwatersolution.
Rinse thoroughlyandletdry.
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Grand Hall will warranttothe ORIGINALPURCHASERof thisproductthatitwill be free ofdefectsinmaterial
and workmanshipforsetperiodsbelowfromthe dateofpurchasewhen used undernormaloutdooruseand
correctassembly:
Grand Hall will requirereasonableproofofyourdateofpurchase.Therefore,you shouldsend inthe owner
registration cardorregisteronline atwww.grandhall.com.Saveyourreceiptincaseitisrequired asproof
ofpurchase.
ThisLimited Warrantyislimited toreplacementofpartsatGrand Hall'soption thatproved tobe defective
undernormaluseand service.
Grand Hall mayrequirethe returnofdefectivepartsforexamination beforeissuing replacementparts.Ifyou
arerequired toreturndefectiveparts,shipping chargesmustbe prepaid.No returnswill be accepted without
priorauthorization fromGrand Hall.
Upon examination and toGrand Hall'ssatisfaction,ifthe originalpartisproven defective,Grand Hall may
approveyourclaimand electtoreplacesuchpartswithoutcharge.You will be charged forshipping and
handling ofthe replacementparts.
ThisWarrantydoesnotcoveranyfailuresoroperating difficultiesdue toaccident, abuse,misuse,alteration,
misapplication, vandalism, improperinstallation, maintenance, operation orservice, asset out inthe Operator’s
Manual.
ThisWarrantydoesnotcovercosmeticwearand tearsuchasscratches,dents,corrosion ordiscoloration
caused byweather,heat, chemicals,paint loss,orsurfacerust. Deterioration ordamage due tosevereweather
conditionssuchashail,hurricanes,earthquakes,tsunami,tornadoes,ActofGod orterrorismisnot
covered bythisLimited Warranty.
ToObtain Warranty:
Call 1-877-934-7455
Monday through Friday
8am -4:30pmCST
WarrantyRestrictions
ThisWarrantyisnon-transferableand isvoidifproductisused forcommercialorrentalpurposes.
ThisWarrantyappliesonlywhen the productisused inthe United StatesorCanada.
ThisWarrantygivesyou specificlegalrights,and you mayalsohaveotherrightswhichvary fromstate
tostate.
Manufacturer:
Grand Hall Enterprise Co., Ltd.
9thFl., No.298,Rueiguang Rd., Neihu,
Taipei,Taiwan (114)
Grand Hall LimitedWarranty
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All SS Parts-LimitedLifetime Warranty
All Other Grill Parts-2Years
1Year Full Warranty