Graphic Whizard PT MCP User manual
1
9/29/2020
Table of Contents
Introduction ..................................................................................................................................................2
Safety ............................................................................................................................................................3
Specifications ................................................................................................................................................4
Features ........................................................................................................................................................5
Unpacking & Set Up ......................................................................................................................................6
Operation......................................................................................................................................................7
Changing Dies................................................................................................................................................8
Maintenance.................................................................................................................................................9
Troubleshooting............................................................................................................................................9
Paper Sticking to Perf Blade......................................................................................................................9
2
Introduction
The Graphic Whizard PT MCP is a manually operated, table-top creasing/ perfing system designed to
provide professional quality results and combat toner cracking in digitally printed sheets. Shipped with a
crease and a perf die, the PT MCP is an economical solution for short run creasing and perfing needs. It
features three different die configurations: single line crease, double line crease and perforation for
operator convenience.
This manual is designed to help you operate the PT MCP. Please read, understand, and keep this manual
in a convenient place for easy access. DO NOT operate the PT MCP until you have read and understand
the instructions in this manual. If you have any questions, contact your local dealer before operating this
machine.
Graphic Whizard Inc. shall not be held liable for consequential damages or incidental consequential
damages resulting from: improper or inadequate maintenance by the customer. Unauthorized
modifications or misuse. Operation outside of the environment specified for the machine.
Graphic Whizard Inc. is committed to continually improving the design and performance of the product
line. Please note: the design and specifications of this machine are subject to change without notice and
without legal obligation.
All rights are reserved. No part of this manual may be photocopied, reproduced, or translated to another
language without the prior written consent of Graphic Whizard Inc.
3
Safety
Please read and fully understand this manual before operation. The term WARNING
indicates a potentially hazardous situation which, if not avoided, could result in injury.
The term CAUTION indicates a potential hazardous situation which could result in
damage to the machine or personal injury. It also may indicate procedures to follow to
avoid unsafe practices. Please read and understand all safety instructions which include
the terms WARNING or CAUTION. Understand that if the safety instructions are ignored,
personal injury or damage to the machine may occur.
Ensure all parts are in good working order prior to starting the machine each day. Replace worn parts
immediately and do not operate the machine until you have done so. ALL mechanical service/repair is to
be performed by qualified and approved Graphic Whizard personnel only.
•Do not operate when any covers are removed.
•Obey all safety instructions and warning labels.
•Make sure that the machine is level.
•Never insert a hand or fingers into the machine.
•Do not wear loose fitting clothing when working with the machine. Tie back long hair.
•Blade edge is sharp. Use caution.
•Do not operate with wet hands.
•Do not place any liquid receptacles on the surface of machine.
•Do not put other pieces on loading table.
Graphic Whizard Inc. cannot anticipate every possible situation that might involve a potential hazard. The
instructions in this manual and the warning labels on this machine are not all inclusive.
4
Specifications
Electrical
N/A
Speed
750 sheets per hour (manual feed)**
Maximum Sheet Size
18” (45.7cm) wide x unlimited length
Minimum Sheet Size
2” wide x 2” long
(5cm x 5cm)
Stock Weight
50-450 gsm
Tabletop/Floor
Tabletop
Feeder
Manual
Max Number of Creasing Positions
Unlimited
Creasing Depth
0.5mm
Single line creasing
Yes
Double line creasing
Yes
Cross Perforating
8 TPI
Linear Perforating
No
Strike Perforating
No
Micro Perforating
No
Program Memory
N/A
5
Auto Sheet Measure
No
Controls
N/A
Warranty
1 Year Parts
** Machine performance will vary based on stock weight, type, and specifications of the job being
performed.
Features
•Channel crease die system to eliminate cracking
•Easy to use handle operation
•Simple switch from creasing to perfing
•Built in ruler for accurate size adjustments
•Adjustable backstops for accuracy
•High quality “burr-free” perf
•Quick set up time
•Small footprint
•Width can accommodate a 12×18” digital sheet landscape
6
Unpacking & Set Up
Remove the packaging and dispose of the cardboard material in an appropriate recycling container.
Unwrap the metal handle, blade and anvil all included in the shipping box. Attach the operating handle to
the top of the machine.
1
Gauge
2
Inner page lock bolts
3
Inner page position block
4
Inner page side block
5
Gauge lock bolt
6
Gauge side block
7
Position block
8
Crease handle
9
Stick replacement hole
10
Stick replacement tool
11
Single/double crease die (top & bottom)
12
Perf die (blade & anvil)
7
Operation
Manually insert a single sheet of
paper under the crease unit. The
machine has a sliding stop. The
position of these can be determined
by using either the millimeter or inch
ruler at the side of the machine.
Press handle down to operate the
crease or perf tool. Remove sheet
and repeat or set up a new position.
8
Changing Dies
Pull out the crease/perf dies using
the removal tool provided.
It is important, forbest results and to
avoid damaging the blades, make
sure that the anvil for perforating or
creasing matches the appropriate
perforating/crease bar position. i.e.
DO NOT use the perforating blade
against the creasing rule side of the
anvil or vice versa.
9
Maintenance
•Cover the machine when not in use to avoid dust from collecting on surface and dies.
•Replace the crease/perf bar and the composite bar if worn or damaged.
Troubleshooting
Paper Sticking to Perf Blade
•Remove the top cover. This will allow you to see the mechanism and ensure the perf blade is
inserted correctly.
•Attach the lever and press down lightly for better access to the screws.
•Loosen the four screws that hold the blade in position.
•Release the lever arm
•Remove the blade
•Turn the anvil block so the perf anvil is facing up
•Insert the perf blade
•Ensure the pinch bar is even and pushed all the way back
•Press down hard with the lever
•Tighten the screws
•Release the lever
•Check perf blade position by watching the blade as it is lowered. The blade should come free of
the pinch bar. If you cannot see the blade teeth, adjust the blade using the screws until you can
see the teeth when pressing down. The pinch bar is what frees the paper from the perf blade.
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