GRAPHTEC Craft ROBO CC100-20 User manual

Craft ROBO
SERVICE MANUAL
MANUAL NO. CC100-UM-251
CC100-20
�
CC100-UM-251-02-9370

iCC100-UM-251-9370
HISTORY OF REVISIONS
No. Date issued Description of revision Page Edition
1 04.08.11 First printing All 01
2 04.11.25 CC100-20-ALR (Wishblade) parts added. 2-1,6-1,6-4 02

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CONTENTS
1 PARTS NAMES and FUNCTIONS ................................ 1-1
2 RECOMMENDED PARTS LIST ..................................... 2-1
3 LIST OF TOOLS ............................................................ 3-1
4 DISASSEMBLY AND REASSEMBLY ............................ 4-1
4.1 How to Replace the Left Side Cover .................................................4-1
4.2 How to Replace the Top Cover .........................................................4-2
4.3 How to Replace the Right Side Cover ..............................................4-3
4.4 How to Replace the Front Guide .......................................................4-4
4.5 How to Replace the Rear Guide ........................................................4-5
4.6 How to Replace the Feed Guide .......................................................4-6
4.7 How to Replace the Pinch Roller Shaft Assembly ..........................4-7
4.8 How to Replace the Y Motor ..............................................................4-8
4.9 How to Replace the X Motor ..............................................................4-9
4.10 How to Replace the Feed Roller .....................................................4-10
4.11 How to Replace the Main Board .....................................................4-12
4.12 How to Replace the Y Belt ...............................................................4-14
4.13 How to Replace the Carriage Unit ..................................................4-15
4.14 How to Replace the Y Flexible Cable .............................................4-16
4.15 How to Replace the Solenoid ..........................................................4-18
4.16 How to Replace the Auto-Registration Mark Sensor Board .........4-19
5 ELECTRICAL ADJUSTMENTS ..................................... 5-1
5.1 Updating the System Firmware ........................................................5-1
5.2 DIP Switch Settings ...........................................................................5-3
5.3 Clearing the Non-Volatile RAM .........................................................5-3
5.4 Using the Adjustment Software ........................................................5-4

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5.5 Adjusting the Pen Force ....................................................................5-6
5.6 Adjusting the Auto-Registration Mark Sensor Sensitivity .............5-8
5.7 Adjusting the Offset of the Auto-Registration Mark Sensor ..........5-9
5.8 Adjusting the Distance Accuracy ...................................................5-10
6 PARTS LIST ..................................................................... 6-1
6.1 Main Unit Parts ...................................................................................6-1
6.2 Carriage ...............................................................................................6-3
6.3 Other ....................................................................................................6-4
7 BLOCK DIAGRAM ........................................................... 7-1

1-1
1 PARTS NAMES and FUNCTIONS
1 PARTS NAMES and FUNCTIONS
AC adapter jack
Pen carriage
Working table
Media roller
Cutting mat
Guide line
USB interface connector
Push roller
Standby switch
Plunger holder
Ball-point pen plunger
Feed knob
LED lamp
Pen carriage ........................ Drives the cutter pen to the left or right
Ball-point pen plunger ........ Used to plot using a ball-point pen
Plunger holder .................... Holds the cutter pen and drives it in the vertical direction
Standby switch ................... Used to set media in place, and to start or stop the main unit
Feed knob .......................... Drives media back and forth
USB interface connector ..... Used to connect the USB cable
AC adapter jack .................. Used to connect the cable for the AC adapter
Cutting mat ......................... Cutting or plotting work is performed on it
Push roller ........................... Pushes down on the media to hold it in place
Media roller ......................... Carries media
Working table ....................... Work is performed on it
Guide line ........................... Used as a guide when media is set in place
LED lamp ............................. Lights up when the unit is ready to operate and flashes when data is received

2-1
2 RECOMMENDED PARTS LIST
CC100-UM-251-9370
2 RECOMMENDED PARTS LIST
No. Part No. Description QTY Remarks
1 796212000 Main Board Assembly 1
2 796212001 Pen Carriage Assembly 1
3 796212002 Pinch Roller Assembly 1
796212006 Pinch Roller Assembly, Letter 1 For USA model.
4 796212003 Carriage Board Assembly 1
5 796212004 Auto Registration Mark Sensor Assembly 1
6 682124050 Standby Switch 1 PR304505
7 621240200 Motor Gear Assembly 2 Common part for X and Y
8 692124120 Flexible Cable for Auto Registration Mark Sensor 1 FPC304502
9 692124112 Y Flexible Cable 1 FPC304501B
10 796212005 Y Home Sensor Assembly 1 D3C-2220
11 621242001 Feed Roller Shaft 1
621240410 Feed Roller Shaft, Letter 1 For USA model.
12 621242030 X Feed Gear 1
13 621243051 Y Belt 1 460TN15-7.0W
14 621243200 Y Drive Gear Pulley 1
15 621243221 Y Idler Pulley 1
16 500052392 AC adapter YC-1048GRC1208P 1 UL,117V
500052390 AC adapter YC-1048GRC1175P 1 CE, 220V
500052407 AC adapter YC-1048GRC1210P 1 CCC, 240V
500052418 AC adapter YC-1048GRC1247P 1 BS, 240V
500051951 AC adapter SA45-3129 1 Japanese,100V

3-1
3 LIST OF TOOLS
CC100-UM-251-9370
3 LIST OF TOOLS
No. Adjustment Item Jig Tool
1 Firmware update Verup.exe (Firmware update program file) PC, USB I/F cable
2 Pen force adjustment Blade and blade holder, optionset.exe
(Electrical adjustment program)
Colex gauge (150 g, 300 g), PC,
USB I/F cable
3 Distance adjustment Blade and blade holder, optionset.exe
(Electrical adjustment program)
Glass scale 300 mm, PC, USB I/F
cable
4Auto Registration adjust-
ment
Blade and blade holder, optionset.exe
(Electrical adjustment program)
PC, USB I/F cable

4-1
4 DISASSEMBLY AMD REASSEMBLY
CC100-UM-251-9370
4 DISASSEMBLY AND REASSEMBLY
4.1 How to Replace the Left Side Cover
Disassembly
(1) Pull the feed knob from the left side of the unit, and then detach the feed knob.
Feed knob
Left side cover Top cover
M3L8 self-tapping screw
Hook
(2) Remove the two M3L8 self-tapping screws holding the left side cover.
(3) Release the bottom two hooks of the left side cover, and then detach the left side cover.
Hook
Hook hole
Release the hook here.
Reassembly
(1) To attach the left side cover, perform the above “Disassembly” procedure in reverse.

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4.2 How to Replace the Top Cover
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Pull out the top cover from the right side cover to detach the top cover.
Feed knob
Left side cover Top cover
Right side cover
M3L8 self-tapping screw
Hook
Reassembly
(1) To attach the top cover, perform the above “Disassembly” procedure in reverse.

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4.3 How to Replace the Right Side Cover
Disassembly
(1) Remove the two M3L8 self-tapping screws holding the right side cover.
Note: Hold the right side cover after you have removed the screws; there is a flexible cable inside the cover.
Feed knob
Left side cover Top cover
Right side cover
M3L8 self-tapping screw
M3L8 self-tapping screw
Hook
(2) Release the bottom two hooks of the right side cover, and then detach the right side cover.
Hook
Hook hole
Release the hook here.
Reassembly
(1) To attach the right side cover, perform the above “Disassembly” procedure in reverse.

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4.4 How to Replace the Front Guide
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Remove the two M3L6 pan head screws holding the front guide, and then detach the front guide.
Front guide M3L6 pan head screw
Note: Do not scratch the main frame when you are detaching the front guide.
Reassembly
(1) To attach the front guide, perform the above “Disassembly” procedure in reverse.

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4.5 How to Replace the Rear Guide
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Remove the three M3L6 pan head screws holding the rear guide, and then detach the rear guide.
Rear guide
M3L6 pan head screw
Reassembly
(1) To attach the rear guide, perform the above “Disassembly” procedure in reverse.

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4.6 How to Replace the Feed Guide
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Remove the two M3L8 pan head screws holding the ball-point pen plunger holder with the limiter bracket, and
then detach the ball-point pen plunger holder and the limiter bracket.
M3L8 pan head screw
Feed guide
M3L6 pan head screw
Limiter bracket
Ball-point pen plunger holder
(5) Remove the M3L6 pan head screw holding the feed guide, and then detach the feed guide.
Reassembly
(1) To attach the feed guide, perform the above “Disassembly” procedure in reverse.

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4.7 How to Replace the Pinch Roller Shaft Assembly
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Detach the two pressure springs from the pressure bracket.
Pressure spring
Pressure bracket
(5) Lift up both sides of the pressure bracket, slide the pressure shaft assembly to the left side, and then detach
the pressure shaft assembly from the right side.
Pressure shaft assembly
Pressure bracket
Reassembly
(1) To attach the pinch roller shaft assembly, perform the above “Disassembly” procedure in reverse.

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4.8 How to Replace the Y Motor
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Detach the two pressure springs from the pressure bracket (see Section 4.7).
(5) Detach the rear guide (see Section 4.5).
(6) Disconnect the Y motor cable which is connected to J5 on the main board.
(7) Remove the two M3L6 TP head screws holding the Y motor, and then detach the Y motor.
Y motor M3L6 TP head screw
M3L6 TP head screw
X motor
Reassembly
(1) To attach the Y motor, perform the above “Disassembly” procedure in reverse.

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4.9 How to Replace the X Motor
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Detach the two pressure springs from the pressure bracket (see Section 4.7).
(5) Detach the rear guide (see Section 4.5).
(6) Disconnect the X motor cable which is connected to J4 on the main board.
(7) Remove the two M3L6 TP head screws holding the X motor, and then detach the X motor.
Y motor M3L6 TP head screw
M3L6 TP head screw
X motor
Reassembly
(1) To attach the X motor, perform the above “Disassembly” procedure in reverse.

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4.10 How to Replace the Feed Roller
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Detach the two pressure springs from the pressure bracket (see Section 4.7).
(5) Detach the front guide (see Section 4.4).
(6) Detach the Y motor (see Section 4.8).
(7) Remove the M3L6 flat head screw and the M3L6 pan head screw holding the motor bracket, and then detach
the motor bracket.
M3L6 TP head screw
Y motor
M3L6 flat head screw
Motor bracket
Feed roller
Feed roller gear
M3L6 pan head screw
(6) Disconnect the X motor cable which is connected to J4 on the main board.

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(7) Remove the two M3L8 TP head screws holding the Y motor, and then detach the Y motor.
Collar
M3L6 pan head screw
Bearing
Feed roller
X feed roller gear
E-ring
(8) Remove the M3L6 pan head screw holding the X feed roller gear, and then detach the X feed roller gear.
(9) Detach the E-ring from the left side of the feed roller.
(10) Detach the two bearings and the collar from the feed roller, and then detach the feed roller from the main unit.
Reassembly
(1) To attach the feed roller, perform the above “Disassembly” procedure in reverse.

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4.11 How to Replace the Main Board
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Detach the front guide (see Section 4.4).
(5) Detach the rear guide (see Section 4.5).
(6) Remove the two M3L6 pan head screws holding the guide rail, and then detach the guide rail.
M3L6 pan head screw
Flexible cable clamp
Guide rail
(7) Detach the three flexible cable clamps from the guide rail, and then detach the Y flexible cable from the guide
rail.
(8) Disconnect all the cables from the main board (J2, J4, J5, J8, J9).