GRAPHTEC Craft ROBO CC100-20 User manual

Craft ROBO
SERVICE MANUAL
MANUAL NO. CC100-UM-251
CC100-20
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CC100-UM-251-02-9370

iCC100-UM-251-9370
HISTORY OF REVISIONS
No. Date issued Description of revision Page Edition
1 04.08.11 First printing All 01
2 04.11.25 CC100-20-ALR (Wishblade) parts added. 2-1,6-1,6-4 02

iiCC100-UM-251-9370
CONTENTS
1 PARTS NAMES and FUNCTIONS ................................ 1-1
2 RECOMMENDED PARTS LIST ..................................... 2-1
3 LIST OF TOOLS ............................................................ 3-1
4 DISASSEMBLY AND REASSEMBLY ............................ 4-1
4.1 How to Replace the Left Side Cover .................................................4-1
4.2 How to Replace the Top Cover .........................................................4-2
4.3 How to Replace the Right Side Cover ..............................................4-3
4.4 How to Replace the Front Guide .......................................................4-4
4.5 How to Replace the Rear Guide ........................................................4-5
4.6 How to Replace the Feed Guide .......................................................4-6
4.7 How to Replace the Pinch Roller Shaft Assembly ..........................4-7
4.8 How to Replace the Y Motor ..............................................................4-8
4.9 How to Replace the X Motor ..............................................................4-9
4.10 How to Replace the Feed Roller .....................................................4-10
4.11 How to Replace the Main Board .....................................................4-12
4.12 How to Replace the Y Belt ...............................................................4-14
4.13 How to Replace the Carriage Unit ..................................................4-15
4.14 How to Replace the Y Flexible Cable .............................................4-16
4.15 How to Replace the Solenoid ..........................................................4-18
4.16 How to Replace the Auto-Registration Mark Sensor Board .........4-19
5 ELECTRICAL ADJUSTMENTS ..................................... 5-1
5.1 Updating the System Firmware ........................................................5-1
5.2 DIP Switch Settings ...........................................................................5-3
5.3 Clearing the Non-Volatile RAM .........................................................5-3
5.4 Using the Adjustment Software ........................................................5-4

iiiCC100-UM-251-9370
5.5 Adjusting the Pen Force ....................................................................5-6
5.6 Adjusting the Auto-Registration Mark Sensor Sensitivity .............5-8
5.7 Adjusting the Offset of the Auto-Registration Mark Sensor ..........5-9
5.8 Adjusting the Distance Accuracy ...................................................5-10
6 PARTS LIST ..................................................................... 6-1
6.1 Main Unit Parts ...................................................................................6-1
6.2 Carriage ...............................................................................................6-3
6.3 Other ....................................................................................................6-4
7 BLOCK DIAGRAM ........................................................... 7-1

1-1
1 PARTS NAMES and FUNCTIONS
1 PARTS NAMES and FUNCTIONS
AC adapter jack
Pen carriage
Working table
Media roller
Cutting mat
Guide line
USB interface connector
Push roller
Standby switch
Plunger holder
Ball-point pen plunger
Feed knob
LED lamp
Pen carriage ........................ Drives the cutter pen to the left or right
Ball-point pen plunger ........ Used to plot using a ball-point pen
Plunger holder .................... Holds the cutter pen and drives it in the vertical direction
Standby switch ................... Used to set media in place, and to start or stop the main unit
Feed knob .......................... Drives media back and forth
USB interface connector ..... Used to connect the USB cable
AC adapter jack .................. Used to connect the cable for the AC adapter
Cutting mat ......................... Cutting or plotting work is performed on it
Push roller ........................... Pushes down on the media to hold it in place
Media roller ......................... Carries media
Working table ....................... Work is performed on it
Guide line ........................... Used as a guide when media is set in place
LED lamp ............................. Lights up when the unit is ready to operate and flashes when data is received

2-1
2 RECOMMENDED PARTS LIST
CC100-UM-251-9370
2 RECOMMENDED PARTS LIST
No. Part No. Description QTY Remarks
1 796212000 Main Board Assembly 1
2 796212001 Pen Carriage Assembly 1
3 796212002 Pinch Roller Assembly 1
796212006 Pinch Roller Assembly, Letter 1 For USA model.
4 796212003 Carriage Board Assembly 1
5 796212004 Auto Registration Mark Sensor Assembly 1
6 682124050 Standby Switch 1 PR304505
7 621240200 Motor Gear Assembly 2 Common part for X and Y
8 692124120 Flexible Cable for Auto Registration Mark Sensor 1 FPC304502
9 692124112 Y Flexible Cable 1 FPC304501B
10 796212005 Y Home Sensor Assembly 1 D3C-2220
11 621242001 Feed Roller Shaft 1
621240410 Feed Roller Shaft, Letter 1 For USA model.
12 621242030 X Feed Gear 1
13 621243051 Y Belt 1 460TN15-7.0W
14 621243200 Y Drive Gear Pulley 1
15 621243221 Y Idler Pulley 1
16 500052392 AC adapter YC-1048GRC1208P 1 UL,117V
500052390 AC adapter YC-1048GRC1175P 1 CE, 220V
500052407 AC adapter YC-1048GRC1210P 1 CCC, 240V
500052418 AC adapter YC-1048GRC1247P 1 BS, 240V
500051951 AC adapter SA45-3129 1 Japanese,100V

3-1
3 LIST OF TOOLS
CC100-UM-251-9370
3 LIST OF TOOLS
No. Adjustment Item Jig Tool
1 Firmware update Verup.exe (Firmware update program file) PC, USB I/F cable
2 Pen force adjustment Blade and blade holder, optionset.exe
(Electrical adjustment program)
Colex gauge (150 g, 300 g), PC,
USB I/F cable
3 Distance adjustment Blade and blade holder, optionset.exe
(Electrical adjustment program)
Glass scale 300 mm, PC, USB I/F
cable
4Auto Registration adjust-
ment
Blade and blade holder, optionset.exe
(Electrical adjustment program)
PC, USB I/F cable

4-1
4 DISASSEMBLY AMD REASSEMBLY
CC100-UM-251-9370
4 DISASSEMBLY AND REASSEMBLY
4.1 How to Replace the Left Side Cover
Disassembly
(1) Pull the feed knob from the left side of the unit, and then detach the feed knob.
Feed knob
Left side cover Top cover
M3L8 self-tapping screw
Hook
(2) Remove the two M3L8 self-tapping screws holding the left side cover.
(3) Release the bottom two hooks of the left side cover, and then detach the left side cover.
Hook
Hook hole
Release the hook here.
Reassembly
(1) To attach the left side cover, perform the above “Disassembly” procedure in reverse.

4-2
4 DISASSEMBLY AMD REASSEMBLY
CC100-UM-251-9370
4.2 How to Replace the Top Cover
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Pull out the top cover from the right side cover to detach the top cover.
Feed knob
Left side cover Top cover
Right side cover
M3L8 self-tapping screw
Hook
Reassembly
(1) To attach the top cover, perform the above “Disassembly” procedure in reverse.