GREAT PLANES MASTER CADDY User manual

MASTER
CADDY
with
AUXILIARY
POWER
STATION
(APS)
ASSEMBLY
INSTRUCTIONS
—_
TANTA
The
most
convenient
field
box
available!
PLEASE
READ
THROUGH
THIS
INSTRUCTION
BOOKLET
IN
ITS
ENTIRETY
BEFORE
BEGINNING
ASSEMBLY.
IT
CONTAINS
IMPORTANT
INSTRUCTIONS
AND
WARNINGS
CONCERNING
THE
ASSEMBLY
AND
USE
OF
THIS
PRODUCT.
WARNING!
Assembly
and
operation
of
this
flight
box
must
be
done
by
or
under
the
direct
supervision
of
a
responsible
adult.
Itis
your
responsibility
and
yours
alone
to
as-
semble
this
kit
correctly,
properly
install
all
electrical
components,
and
to
test
and
use
it
in
a
safe
and
responsible
manner.
ACTURING
COMPAR
MODEL
MANUF
.
0.
BOX
788
URBANA,
ILLINOIS
61801
(217)
398-8970

TABLE
OF
CONTENTS
INTRODUCTION
PRECAUTIONS
INTRODUCTION
Thank
you
for
purchasing
the
GREAT
PLANES
MASTER
CADDY!
The
MASTER
CADDY
with
its
detachable
APS
(Auxiliary
Power
Station)
is
the
most
convenient
field
box
available.
You
will
not
only
be
able
to
neatly
carry
all
your
flying
equipment
to
the
field,
but
thanks
to
the
APS,
you
will
also
be
able
to
start
your
engine
on
the
flight
line
or
wherever
you
wish,
without
carrying
the
whole
field
box
around.
PRECAUTIONS
You
must
be
very
careful
when
assembling
this
kit
and
when
working
with
the
adhesives
and
tools
to
keep
from
hurting
yourself
or
damaging
personal
property.
Take
your
time
and
build
the
MASTER
CADDY
according
to
these
instructions
and
you
will
end
up
with
a
straight,
nice
looking
field
box
that
you
will
be
proud
to
take
to
the
flying
field.
You
must
exercise
extreme
caution
when
in-
stalling
or
storing
any
electronic
items
on
or
in
your
MASTER
CADDY.
@
When
mounting
a
power
panel
or
electric
fuel
pump
make
sure
the
leads
can
not
short
out,
which
could
cause
sparks
or
excessive
heat.
@
Do
not
allow
your
glow
plug
driver,
battery
or
any
electrical
device
to
be
stored
in
your
MASTER
CADDY
without
the
proper
insulation
in
place
to
prevent
short
cir-
cuits.
Model
airplane
fuel
is
highly
flammable
and
explosive!
Extreme
care
should
be
taken
at
all
times.
Do
not
allow
anyone
to
smoke,
bring
any
flame
near
or
allow
anything
that
could
set
off
a
spark
near
the
fuel
container.
If
fuel
leaks
out
of
its
container
and
onto
the
MASTER
CADDY,
clean
everything
thoroughly
being
very
careful
not
to
ignite
the
fuel.
Model
airplane
fuel
burns
very
quickly,
and
cleanly,
with
a
flame
that
is
almost
in-
visible.
Never
use
the
cradles
to
hold
the
model
while
the
engine
is
running.
The
cradles
were
designed
for
holding
the
plane
while
assembling
and
working
on
it.

PARTS
DRAWINGS
Use
this
drawing
to
identify
and
mark
each
part
BEFORE
beginning
construction
”
o
”
37/8"
sq.
X
1°
Basswood
Block
6
req
2
req.
Beveled
Strip
2
req
Uprights
Bottom
Die
Cut
Cradle
Gusset
4
req
2
req.
L
e]
eune|
Drawer
Back
bi
è
A
==
r—
10-11/16°-——
|
-
e
9-28
398°
———_}
y
Drawer
Bottom
fy»
Shelf
-——
10-5
16,
e|
APS
Shelf
7-9/16"—
i
APS
Upright
B
APS
Front
APS
Side
B
|
_
[APS
Upright
A
-par
|
APS
Bottom
[8-1/2
Rae
i

TOOLS
NEEDED
FOR
ASSEMBLY
@
‘“Thick’’
C/A
Glue
or
5
-
15
Minute
Epoxy
@
‘‘Thin’’
C/A
Glue
@
C/A
Accelerator
Spray
@
Sanding
block
@
Several
Grades
of
Sandpaper
(80,
120,
220)
@
Drill
and
Bits
(
5/64",
1/8",
1/2")
@
Pen
or
Pencil
@
Screwdriver
@
Modeling
Knife
@
Masking
Tape
@
Scissors
FINISHING
MATERIALS
@
Small
Can
of
Wood
Filler
@
Small
Can
of
Wood
Sealer
(Polyester
Resin,
Coating
Epoxy,
Clear
Polyurethane
etc.)
@
Paint
(Epoxy
or
Polyurethane)
or
Wood
Stain
Thinner
for
the
Paint
or
Stain
400
Grit
sandpaper
Brushes
and
Mixing
Cups
if
Needed
CONSTRUCTION
MAIN
CADDY
Note:
if
you
are
going
to
use
a
natural
wood
stain
on
your
MASTER
CADDY,
be
very
careful
when
applying
glue
during
construction.
The
stain
will
not
penetrate
the
wood
where
glue
has
been
applied
or
spilled
and
it
will
leave
a
discolored
spot.
CO
1.
Sand
the
edges
ofthe
pieces
shownin
the
follow-
ing
sketch
to
a
rounded
shape
similar
to
the
cross
section
shown
at
the
right.
T
The
sketch
in
the
next
column
has
|
arrows
pointing
to
the
edges
to
sand.
These
edges
will
be
exposed
on
the
completed
field
box
and
should
be
sanded
to
prevent
splinters
and
to
look
nice.
Uprights
2
req.
noD.
[snert
Dicer
3|
Divider
B
Ki
ye
on
Shelf
Divider
A
=
=
h
=
APS
Side
B
C
2.
Trial
fit
side
A
in
place
on
the
bottom.
Line
up
the
edge
of
side
A
with
the
comer
of
the
bottom
as
shown
in
the
photo.
Use
one
of
the
uprights
to
hold
it
perpen-
dicular.
When
familiar
with
the
positioning
of
the
side,

remove
it
and
apply
a
generous
bead
of
glue
along
the
bottom
groove
in
side
A.
Replace
the
side
and
allow
the
glue
to
cure.
If
you
are
using
C/A,
a
spray
of
C/A
Accelerator
will
speed
up
the
process.
O
3.
Apply
a
bead
of
glue
along
the
joint
to
help
strengthen
the
assembly.
Do
not
get
any
glue
on
the
upright
yet.
O
4.
Use
one
of
the
larger
pieces
such
as
the
APS
front
to
position
the
upright
perpendicular
to
side
A.
Draw
a
line
on
the
bottom
along
the
edge
of
the
upright.
o
5.
Remove
the
positioning
piece
and
draw
a
line
along
the
other
bottom
edge
of
the
upright.
ett
Nin
C
6.
Apply
a
generous
bead
of
glue
in
the
groove
and
between
the
two
lines
you
just
drew.
Position
the
upright
in
place
and
allow
the
glue
to
cure.
This
upright
will
be
referred
to
as
the
"first
upright".
es
Sa
ae
O
7.
Apply
a
bead
of
glue
along
both
s
upright
for
extra
strength.
ides
of
the
CO
8.
Trial
fit
side
B
in
place.
Apply
a
generous
bead
of
glue
along
both
grooves
in
side
B
and
glue
it
in
place.

LJ
9.
Use
side
C
to
help
position
the
remaining
up-
right.
Notice
that
side
C
will
only
fit
correctly
one
way,
with
the
larger
groove
toward
the
unglued
upright.
Draw
a
line
on
the
bottom
along
both
the
inside
and
outside
bottom
edges
of
the
upright.
CO
10.
Remove
the
upright
and
apply
a
generous
bead
of
glue
down
the
groove
in
side
A
and
between
the
lines
you
just
drew
on
the
bottom.
Replace
the
upright
and
again
use
side
C
to
hold
the
upright
in
position
while
the
glue
cures.
This
upright
will
be
referred
to
as
the
“second
upright".
ae
Tet
>
CO
11.
After
the
glue
has
cured,
remove
side
C
and
apply
a
bead
of
glue
along
the
glue
joints
of
the
upright.
Aan
C
j
C
12.
Apply
a
bead
of
glue
to
the
two
grooves
in
side
C
and
glue
it
in
place.
It
should
line
up
with
the
top
of
side
B
and
be
parallel
with
the
top
edge
of
side
A.
Sand
the
edges
of
side
A
and
side
C
flush
with
the
second
upright.
+4
Fi
C
13.
Trial
fit
the
shelf
in
place
between
the
uprights.
Sand
the
edges
if
necessary
for
a
good
fit.
C
14.
The
shelf
should
line
up
with
the
bottom
of
side
C
and
be
parallel
with
the
bottom
of
the
MASTER
CADDY.
An
easy
way
of
doing
this
is
to
use
the
APS
bottom.
Slide
it
into
the
drawer
opening
and
up
square
against
one
of
the
uprights
to
hold
the
shelf
while
you
tack
glue
that
end
in
place.
Be
careful
not
to
glue
in
the
APS
bottom.
Slide
the
APS
bottom
to
the
other
end
of
the
drawer
opening
and
tack
glue
that
end
in
place.

CO
15.
Remove
the
APS
bottom
and
apply
a
bead
of
glue
around
the
shelf
to
securely
glue
it
in
place.
E
;
C
16.
The
compartment
which
will
hold
your
trans-
mitter
should
be
laid
out
now.
Itis
best
to
put
it
on
the
same
side
of
the
MASTER
CADDY
as
the
drawers
so
you
won't
hit
the
transmitter
sticks
on
your
leg
when
you
carry
it.
Use
shelf
divider
A
as
a
spacer
and
draw
a
line
down
the
long
edge
of
the
divider.
Remove
the
divider
and
test
fit
your
transmitter
in
place
to
make
sure
it
fits.
This
method
makes
a
compartment
approximately
2-5/8"
wide
which
will
hold
most
transmitters.
You
can
put
this
divider
any
distance
you
wish
from
the
side.
O
17.
Use
the
divider
again
to
mark
a
vertical
line
on
one
of
the
uprights
(it
does
not
matter
which
one).
It
just
depends
on
where
you
would
like
the
compartment
to
be,
We
marked
the
upright
closest
to
the
fuel
compartment,
C
18.
Glue
shelf
divider
A
in
place
and
then
glue
shelf
divider
B
in
place
against
the
end
of
divider
A,
With
the
compartments
laid
out
as
shown,
you
will
have
a
com-
partment
for
your
transmitter,
a
compartment
for
glues
and
small
tools,
and
the
remaining
compartmentis
large
enough
for
your
voltmeter,
field
charger
and
all
kinds
of
larger
support
items
that
most
field
boxes
would
have
to
leave
behind.
C
19.
Slide
the
wooden
dowel
handle
through
the
hole
in
one
upright
and
into
the
hole
in
the
other
upright.
If
the
fit
is
too
tight
to
slide
the
dowel
through,
sand
the
hole
to
enlarge
it
slightly.
Glue
the
dowel
in
place
and
sand
off
any
excess
dowel
flush
with
the
uprights.

j|
C
20.
Tape
APS
upright
B
onto
the
second
upright
so
that
itis
centered
between
side
A
and
side
C
and
resting
on
the
bottom.
Tape
or
hold
a
ruler
along
the
side
of
the
slot
in
the
APS
upright.
the
top
edge
of
both
holes
in
the
APS
upright.
This
is
where
the
screws
will
go
to
hold
the
APS
in
place.
4
aD
sth
(
22.
Drill
a
1/8"
diameter
hole
where
you
made
your
marks.
You
can
leave
the
APS
uprightin
place
while
you
drill
the
holes,
to
help
keep
them
centered.
Screw
the
#8
x
5/8"
screws
into
the
holes
but
leave
them
extended
enough
so
you
can
remove
the
APS
upright
by
raising
it
up
so
the
screw
heads
pass
through
the
holes.
APS
CONSTRUCTION
APS
Upright
B
<
"ii
Bottom
C
1.
Glue
the
APS
upright
B
to
the
APS
bottom.
The
upright
should
be
lined
up
with
the
back
edge
of
the
APS
bottom,
and
you
should
use
one
of
the
APS
sides
to
keep
the
upright
perpendicular.
O
2.
Use
the
APS
shelf
and
the
1/2"
Dowel
APS
Handle
to
position
APS
upright
A
and
tack
glue
the
upright
in
place.
It
should
be
lined
up
with
the
edges
of
the
APS
bottom.
O
3.
Remove
the
APS
shelf
and
apply
a
generous
bead
of
glue
along
both
sides
of
the
joint
to
securely
glue
upright
A
in
place.

CL)
4.
Make
a
mark
on
the
inside
of
each
upright
6"
from
the
bottom.
Temporarily
position
the
shelf
in
place
at
these
marks
and
then
check
to
make
sure
your
battery
will
fit
in
this
space.
You
can
adjust
the
height
as
necessary
but
do
not
put
the
shelf
above
the
bottom
of
the
top
hole
in
upright
B
without
making
a
clearance
slot
in
the
shelf
for
the
screw
to
pass.
When
satisfied
with
the
position
of
the
shelf,
securely
glue
it
in
place.
Glue
the
dowel
handle
in
place.
(J
5.
Glue
one
piece
of
the
tapered
basswood
strip
to
the
edge
of
the
APS
bottom
as
shown
in
the
photo.
The
slanted
edge
of
the
strip
goes
toward
the
front
edge
of
the
bottom.
The
tapered
strip
should
be
centered
between
the
side
edges
and
lined
up
along
top
edge
of
the
APS
front.
It
does
not
matter
which
end
of
the
APS
front
is
the
top
since
the
cutout
is
centered,
but
you
should
use
the
best
looking
side
for
the
face.
O
7.
Onanice
flat
work
surface,
install
the
APS
in
place
on
the
caddy
and
make
sure
it
is
seated
properly.
Glue
the
APS
front
to
the
tapered
strip
and
the
upright
so
the
bottom
edge
of
the
APS
front
is
resting
on
the
work
surface.
CO
8.
Whenthe
APS
is
removed
it
should
look
like
the
photo
above.
C
6.
Glue
the
slanted
face
of
the
remaining
tapered
basswood
strip
to
the
top
back
edge
of
the
APS
front.
CO
9.
Glue
the
six
3/8"
x
3/8’’
x
1"
basswood
blocks
in
place
as
shown
in
the
photo.
IMPORTANT
-
The

five
blocks
that
are
glued
to
the
uprights
should
be
lined
up
with
edge
of
the
uprights,
but
the
block
that
is
glued
to
the
front
should
be
spaced
in
far
enough
to
allow
for
the
thickness
of
the
APS
side
(approx.
1/8").
O
10.
Glue
the
APS
side
B
in
place.
The
top
edge
should
line
up
with
the
top
of
the
front
and
the
side
should
be
pressed
up
tight
against
the
front.
Do
not
worry
about
lining
up
the
other
edges.
You
will
sand
those
later
to
fit
the
caddy.
(J
11.
Mark
the
locations
of
the
basswood
blocks
on
APS
side
A
by
using
arulerand
measuring
from
different
sides
to
figure
out
where
the
blocks
are.
Hold
or
tape
APS
side
A
in
position
and
drill
eight
5/64"
holes
through
the
side
and
into
the
basswood
blocks.
Remove
the
APS
side
and
enlarge
the
holes
you
just
drilled
in
the
APS
side
to
1/8"
diameter.
Attach
the
side
with
eight
#4
x
3/8"
sheet
metal
screws.
g
O
12.
Trial
fit
the
APS
onto
the
MASTER
CADDY.
You
may
have
to
sand
the
back
edges
of
the
APS
Sides
so
they
will
match
the
sides
of
the
caddy.
You
should
tighten
or
loosen
the
two
retaining
screws
until
the
APS
slides
on
and
off
easily
but
is
still
held
firmly
in
place.
10
The
APS
should
actually
rest
on
the
bottom
of
the
caddy
(all
the
screws
do
is
hold
the
APS
against
the
caddy
upright).
You
may
also
have
to
sand
the
bottom
edges
of
the
APS
to
make
them
match
up
with
the
bottom
edges
of
the
caddy
sides.
CO
13.
When
satisfied
with
the
fit
of
the
APS,
put
a
couple
drops
of
thin
C/A
around
each
retaining
screw.
This
will
help
toughen
up
the
wood
in
this
area
and
keep
the
screws
from
working
loose.
DRAWER
ASSEMBLY
C
1.
Glue
one
of
the
drawer
backs
to
the
long
edge
of
one
of
the
drawer
bottoms.
Use
one
of
the
drawer
sides
to
keep
the
drawer
back
perpendicular
to
the
drawer
bottom.

(J
2.
Glueoneofthe
drawer
sidesin
place
against
the
side
edges
of
the
drawer
back
and
the
drawer
bottom.
Glue
the
other
drawer
side
in
place
CO
3.
Glue
the
two
drawer
dividers
in
place.
These
dividers
can
be
positioned
anywhere
and
in
any
drawer
you
prefer.
We
put
both
of
the
dividers
in
one
drawer
so
we
can
carry
large
props
in
the
other
drawer.
NOTE-
do
not
add
the
drawer
fronts
yet!
(J
4.
Assemble
the
other
drawer
in
the
same
sequence
that
you
just
assembled
the
first
drawer.
O
5.
Break
offacouple
scrap
pieces
of
1/8"
plywood
from
the
die
cut
cradle
sheet
similar
to
those
in
the
photo.
(0
6.
Usethe
1/8"
plywood
scraps
to
center
the
drawer
in
its
space
and
push
the
drawer
in
so
that
it
only
sticks
out
about
1/8".
Ifthe
1/8"
shims
are
too
thick
you
canuse
some
cardboard
or
similar
type
material
for
this
purpose.
(
7.
Apply
acouple
of
drops
of
thick
C/A
on
the
front
ends
of
each
drawer
side
and
immediately
push
the
drawer
in
slightly
with
the
drawer
front.
At
the
same
time
position
the
drawer
front
so
it
is
properly
posi-
tioned
in
relation
to
the
caddy.
Spray
some
C/A
accel-
erator
inside
the
drawer
to
cure
the
glue
and
then
very
carefully
remove
the
drawer
from
the
caddy.
8.
Check
the
alignment
of
the
drawer
front
with
the
rest
of
the
drawer
and
if
satisfied,
apply
a
generous
bead
of
glue
around
the
inside
joints.
9.
Punch
outthe
three
cradle
pieces
from
one
of
the
die
cut
cradle
sheet
and
lay
the
remaining
‘‘skeleton’’
in
the
bottom
of
the
drawer
space.
This
will
be
used
to
properly
position
the
top
drawer.

C1
10.
Slide
the
bottom
drawerin
over
the
top
of
the
die
cutsheet.
Sand
one
end
of
each
1/4"
sq.
drawer
support
to
a
slight
taper
as
shown
in
the
sketch
on
the
right.
Apply
glue
to
one
side
of
each
support
and
glue
it
to
the
upright,
being
very
careful
not
to
glue
the
support
to
the
drawer.
The
supports
should
rest
on
top
of
the
drawer
sides
until
the
glue
has
cured.
Remove
the
bottom
drawer
and
remove
the
die
cut
sheet.
Replace
the
bottom
drawer.
GLUE
THIS
SIDE~
C]
11.
Slide
the
top
drawer
into
its
slot
and
use
the
1/8"
scraps
used
earlier
to
center
the
drawer.
Test
fit
the
drawer
front
in
place
and
sandif
necessary
to
make
it
fit
nicely.
When
satisfied
with
the
fit,
glue
it
in
place
following
the
same
sequence
you
used
for
the
bottom
drawer.
C]
12.
If
you
are
going
to
use
a
round
plastic
fuel
con-
12
tainer,
glue
the
plywood
gussets
in
place
approximately
3"
above
the
bottom.
If
you
are
using
a
metal
fuel
container,
do
not
use
the
gussets.
[]
13.
Remove
both
drawers
and
install
the
wooden
knobs
using
the
#10
x
5/8"
screws.
Do
not
use
any
glue
on
the
knobs
until
after
the
MASTER
CADDY
has
been
finished.
CRADLES
C]
1.
Punch
out
the
remaining
sets
of
cradles
from
the
1/8"
die
cut
sheets.
You
should
have
four
‘‘sets’’
of
these.
It
takes
two
sets
(as
shown
above)
to
assemble
one
cradle.
C]
2.
Thetwosets
of
cradles
shown
in
step
#1
should
be
laminated
to
make
one
cradle
as
shown
at
the
top
of
the
next
page.
The
two
small
doublers
should
be
glued
together
and
then
they
should
be
glued
to
the
cradle
half
with
the
hole
in
it.

H
areago
CUA
O
3.
Test
fit
the
cradle
assembly
to
the
MASTER
CADDY
using
the
10-24
x
1-1/4"
bolt,
a#10
washer
and
a
10-24
wing
nut.
Assemble
the
other
cradle,
but
glue
the
small
doubler
on'the
opposide
side
of
the
cradle
since
this
cradle
will
face
the
other
direction
when
mounted
on
the
caddy.
The
foam
tube
cushion
will
not
be
added
until
after
the
cradles
are
finished.
MOUNTING
THE
POWER
PANEL,
FUEL
PUMP
AND
FUEL
CONTAINER
C
1.
Test
fit
your
power
panel
into
the
cutout
in
the
APS
front.
The
cutout
was
designed
to
fit,
without
modification,
one
of
the
smaller
power
panels
on
the
market
so
you
may
have
to
cutor
sand
the
opening
larger
to
fit
your
power
panel.
Once
you
have
the
opening
shaped
to
fit
your
panel,
determine
where
the
battery
leads
will
go
and
drill
an
appropriately
sized
hole
in
APS
upright
A
for the
wires
to
pass
through.
CO
2.
The
battery
should
be
packed
in
foam
rubber
or
something
similar
to
hold
it
so
it
does
not
slide
around
inside
the
compartment.
Foam
can
also
be
glued
to
the
APS
sides,
but
donot
coverup
the
vent
holes,
as
airneeds
to
flow
through
the
compartment
to
keep
flammable
gases
from
building
up.
(
3.
Plan
where
you
are
going
to
mount
your
fuel
pump
and
if
it's
an
electric
one,
decide
where
the
wires
should
run,
Itis
a
good
idea
to
temporarily
mount
the
fuel
pump
and
then
remove
it
before
painting
your
MASTER
CADDY.
O
4.
Use
a
modeling
knife
or
scissors
to
split
the
nylon
strip
down
the
middle
and
into
two
pieces
17"
long.
Drill
a
1/8"
hole
through
each
nylon
strap
about
1/2"
from
one
end.
Drill
two
5/64"
holes
in
one
side
of
the
MASTER
CADDY
for
the
strap
screws.
You
can

position
these
straps
wherever
you
prefer
but
the
farther
apart
they
are
spaced,
the
better
they
will
hold
the
fuel
container.
Use
a
#4
x
3/8"
sheet
metal
screw
along
with
a
#4
washer
to
secure
each
strap
in
the
holes
you
just
drilled.
Pull
the
straps
snugly
around
your
fuel
container
and
drill
the
5/64"
holes
on
the
other
side
of
the
MAS-
TER
CADDY.
Use
the
two
remaining
#4
x
3/8"
screws
and
#4
washers
to
secure
the
fuel
container.
FINISHING
It
is
very
important
that
you
apply
some
type
of
finish
to
your
MASTER
CADDY.
Ifis
not
finished
it
will
become
dirty
and
fuel
soaked
very
quickly.
There
are
three
different
types
of
finishes
you
can
apply
to
your
MASTER
CADDY.
A
clear,
natural
looking
finish,
A
stained,
natural
looking
finish,
or
a
painted
finish,
CLEAR
FINISH
-
Seal
the
wood
with
either
poly-
ester
resin,
coating
epoxy
or
clear
polyurethane.
STAINED
FINISH
-
Apply
the
stain
first
and
then
seal
the
wood
with
either
polyester
resin,
coating
epoxy
or
clear
polyurethane
PAINTED
FINISH
-
Fill
the
wood
with
a
wood
filler.
Seal
the
wood
with
a
light
coat
of
either
polyester
resin,
coating
epoxy
or
polyurethane.
Then,
use
several
coats
of
primer
to
fill
the
grain
completely.
Apply
your
choice
of
fuelproof
paint
but
make
sure
itis
compatable
with
the
primer
you
used.
©
1.
Whichever
finish
you
choose,
itisimportant
that
you
take
your
time
and
properly
prepare
the
surfaces
to
achieve
a
nice
smooth
appearance.
Use
some
wood
filler
compound
to
fill
any
gaps
in
the
wood
orseams.
Remove
all
knobs
and
screws,
and
disassemble
the
cradles
so
that
it
is
easier
to
sand
and
paint
the
surfaces.
Sand
all
surfaces
with
400
grit
sandpaper
before
each
coat
of
paint.
Be
careful
not
to
sand
through
to
the
bare
wood
when
sanding,
especially
around
the
comers.
O
2.
When
painting
the
MASTER
CADDY,
it
is
a
good
idea
to
use
primer
for
a
base
coat.
It
will
help
fill
the
grain
and
will
give
a
consistent
color
to
all
surfaces.
The
mahogany
plywood
used
in
this
kit
can
vary
in
color
quite
noticeably,
which
can
make
the
same
color
of
paint
look
like
several
different
colors
when
applied
to
wood
that
is
not
primed.
E
SUT
ONE
SIDE
FINAL
ASSEMBLY
O
1.
Useascissors
to
slit
one
side
of
the
foam
tubing
in
a
straight
line
from
one
end
to
the
other.
Cut
four
pieces
of
foam
tubing
3-1/2"
long
and
two
pieces
4-1/2"
long.
Cut
a
90
degree
notch
1/2"
from
one
end
of
each
3-1/2"
piece
as
shown
in
the
photo.
The
notch
should
be
centered
along
the
lengthwise
slit.
O
2.
Glue
the
3-1/2"
long
pieces
of
tubing
to
the
four
cradle
halves
with
C/A
glue,
and
use
Acceleratorto
speed

up
the
curing.
Install
the
cradle
assemblies
on
the
MAS-
TER
CADDY.
Slide
the
4-1/2"
long
pieces
onto
the
cradles
as
shown
above
and
glue
only
one
side
of
the
foam
to
one
of
the
cradles.
The
other
cradle
has
to
be
free
to
slide
under
the
foam
tube.
O
3.
Cut
the
Velcro
strip
in
half
and
separate
the
pieces.
Peel
the
backing
off
one
piece
and
stick
it
firmly
on
the
back
of
the
bottom
drawer.
Gently
touch
the
Opposite
piece
of
Velcro
to
the
piece
on
the
back
of
the
drawer,
but
put
a
scrap
of
paper
between
the
two
pieces
so
that
it
covers
approximately
3/4
of
the
surfaces.
This
will
help
the
second
Velcro
piece
stick
to
the
caddy.
Peel
the
backing
off
of
the
second
piece
of
Velcro
and
slide
the
drawerintoits
slot.
Push
the
drawer
against
its
stops
and
then
gently
pull
the
drawer
out.
The
Velcro
should
have
stuck
to
the
caddy,
If
it
did
not,
manually
stick
it
on
the
caddy
by
estimating
where
it
should
be
and
pressing
it
in
place.
In
either
case,
when
you
have
it
properly
posi-
tioned,
firmly
press
it
in
place.
The
adhesive
used
on
the
Velcro
will
hold
more
strongly
with
time.
If
the
Velcro
does
not
catch
when
the
drawer
is
in
place,
you
can
add
a
shim
between
the
Velcro
and
the
Drawer
Back
to
help
the
Velcro
grab.
NOTE
-
If
you
would
like
to
keep
your
newly
finished
MASTER
CADDY
from
sitting
directly
on
the
ground
we
suggest
the
addition
of
small
plastic
or
rubber
feet
which
are
available
at
your
local
hardware
store.
This
completes
the
assembly
of
your
GREAT
PLANES
MASTER
CADDY.
We
hope
your
building
experience
was
enjoyable
.
GOOD
LUCK
and
HAPPY
FLYING!
15
PARTS
LIST
STOCK
#
QTY.
DESCRIPTION
DOWEL028
1
3/4"
X
11-1/6"
Dowel
Handle
DOWEL029
1
1/2"
X
3-13/16"
Dowel
APS
Handle
FOAM007
1
Foam
Cradle
Cushion
GPB2F01
1
9mm
Plywood
Side
A
GPB2F02
1
9mm
Plywood
Side
C
GPB2F03
1
9mm
Plywood
Bottom
GPB2F04
2
9mm
Plywood
Upright
GPB2F0S
1
5.2mm
Plywood
Shelf
GPB2F06
1
5.2mm
Plywood
Shelf
Divider
A
GPB2F08
2
5.2mm
Plywood
Drawer
Bottom
GPB2F09
2
5.2mm
Plywood
Drawer
Front
GPB2F10
2
5.2mm
Plywood
Drawer
Back
GPB2F11
2
5.2mm
Plywood
Drawer
Divider
GPB2F12
5
5.2mm
Ply
Drawer
Side
&
Divider
B
GPB2F13
2
9mm
Plywood
Gusset
GPB2F14
1
9mm
Plywood
Side
B
GPB2T14
1
5.2mm
Plywood
APS
Shelf
GPB2T15
1
5.2mm
Plywood
APS
Upright
A
GPB2T16
1
5.2mm
Plywood
APS
Upright
B
GPB2T17
1
5.2mm
Plywood
APS
Front
GPB2T18
1
5.2mm
Plywood
APS
Bottom
GPB2T19
1
3mm
Plywood
APS
Side
B
GPB2T20
1
3mm
Plywood
APS
Side
A
GPB2T21
2
8"
Beveled
Basswood
Strip
GPB2T22
6
3/8"
SQ.
X
1"
Basswood
Block
GPB2T23
2
1/4"
SQ.
Drawer
Support
GPB2H25
4
1/8"
Plywood
Die-Cut
Cradles
NYLONS!
1
Nylon
Strip
GPB2P01
1
Instruction
Book
B2M01
1
B-PACK
WARE
KNOBSOL
2
Wooden
Drawer
Knob
NUTSOI7
2
10-24
Stamped
Wing
Nut
SCRW043
12
#4
X
3/8"
Slotted
Screw
SCRW049
2
10-24
X
1-1/4"
Bolt
SCRW050
2
#10
X
5/8"
Slotted
Screw
SCRW054
2
#8
X
5/8"
Phillips
Head
Screw
VELCRHOI
1
VELCRO
Hooks
Strip
3"
VELCRLO1
1
VELCRO
Loops
Strip
3"
WSHROOS
4
#4
Flat
Washer
WSHR009
2
#10
Flat
Washer
If
any
parts
are
missing,
broken
or
defective,
or
if
you
have
any
questions
about
building
this
kit,
please
call
us
at
(217)
398-8970and
we
will
be
glad
to
help.
If
you
are
calling
for
replacement
parts,
please
look
up
the
part
numbers
and
the
kit
identification
number
(stamped
on
the
end
of
the
carton)
and
have
them
ready
when
calling.
Table of contents
Other GREAT PLANES Measuring Instrument manuals