Teledyne T100 User manual

INSTRUCTION MANUAL
Model T100
UV FLUORESCENCE SO2ANALYZER
Also supports operation of: when used in conjunction with:
Model T100H Analyzer T100H addendum, PN 072650000
35 INVERNESS DRIVE EAST
ENGLEWOOD, CO 80112
USA
TOLL-FREE SUPPORT:
800-846-6062
FAX:
303-799-4853
TEL:
303-792-3300
E-MAIL:
[e-mail]
WEBSITE:
http://www.teledyne-ml.com
068070000
REV. A
Teledyne Monitor Labs, Inc.
June 2011

iii
IMPORTANT SAFETY INFORMATION
Important safety messages are provided throughout this manual for the purpose of
avoiding personal injury or instrument damage. Please read these messages carefully.
Each safety message is associated with a safety alert symbol, and are placed throughout
this manual and inside the instrument. The symbols with messages are defined as follows:
WARNING: Electrical Shock Hazard
HAZARD: Strong oxidizer
GENERAL WARNING/CAUTION: Read the accompanying
message for specific information.
CAUTION: Hot Surface Warning
Do Not Touch:Touching some parts of the instrument without
protection or proper tools could result in damage to the part(s)
and/or the instrument.
Technician Symbol: All operations marked with this symbol are
to be performed by qualified maintenance personnel only.
Electrical Ground: This symbol inside the instrument marks the
central safety grounding point for the instrument.
CAUTION
GENERAL SAFETY HAZARD
The T100 Analyzer should only be used for the purpose and in the manner
described in this manual. If you use the T100 in a manner other than that for
which it was intended, unpredictable behavior could ensue with possible
hazardous consequences.
NEVER use any gas analyzer to sample combustible gas(es).
Note
Technical Assistance regarding the use and maintenance of the T100 or any other
Teledyne ML product can be obtained by contacting Teledyne ML’s Customer Service
Department: Phone: [phone]
Email: [e-mail]
or by accessing various service options on our website at http://www.teledyne-ml.com

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v
WARRANTY PROCEDURE
Customer shall notify TML of a defect within the warranty period and request a return authorization
number and designated TML repair facility. Customer shall return the defective part or parts to the
designated TML Customer Service Facility as set forth below, freight prepaid by the customer. TML
will prepay the return freight.
TML will notify the customer of TML’s decision to repair or replace the defective part and the expected
shipment date.
At the customer’s request, TML may elect to repair defective product(s) located in North America on
site, in which case travel expenses, travel time, and related expenses incurred by TML personnel
(excluding repair time) shall be paid by the customer.
Teledyne Monitor Labs Service Response Center 1-800-846-6062 www.teledyne-ml.com
35 Inverness Drive East, Englewood, Colorado 80112-5189 USA
Tel: [phone], Fax: [phone]

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vii
ABOUT THIS MANUAL
Presented here is information regarding the documents that are included with this
manual (Structure), its history of release and revisions (Revision History), how the
content is organized (Organization), and the conventions used to present the information
in this manual (Conventions Used).
STRUCTURE
This T100 manual, PN 068070000, is comprised of multiple documents, assembled in
PDF format, as listed below.
Part No.
Rev
Name/Description
06807000
0
A
Operation Manual, T100 UV Flourescence SO2 Analyzer
05036
D
Appendix A, Menu Trees and related software documentation
06845
A
Spare Parts List (in Appendix B of this manual)
04796
E
Appendix C, Repair Form
06908
A
Interconnect Diagram (in Appendix D of this manual)
069080100
A
Interconnect Table (in Appendix D of this manual)
Schematics (in Appendix D of this manual)
04354
D
PCA, 04003, Pressure Flow Sensor Board
04524
D
PCA, 04522, Relay Card
04181
H
PCA, 04180, PMT Preamp
05064
C
PCA, 05063, Dual UV Detector
04693
E
PCA, 04692, UV Lamp Driver
04932
C
PCA, Thermo-Electric Cooler Driver
04468
B
PCA, 04467, Analog Output Isolator
05803
B
SCH, PCA 05802, MOTHERBOARD, GEN-5
06698
D
SCH, PCA 06670, INTRFC, LCD TCH SCRN,
06882
B
SCH, LVDS TRANSMITTER BOARD
06731
A
SCH, AUX-I/O BOARD
Note
We recommend that this manual be read in its entirety before any attempt is made to
operate the instrument.
ORGANIZATION
This manual is divided among three main parts and a collection of appendices at the end.
Part I contains introductory information that includes an overview of the analyzer,
descriptions of the available options, specifications, installation and connection
instructions, and the initial calibration and functional checks.
Part II comprises the operating instructions, which include basic, advanced and remote
operation, calibration, diagnostics, testing, validating and verifying, and ends with
specifics of calibrating for use in EPA monitoring.

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Part III provides detailed technical information, such as theory of operation,
maintenance, troubleshooting and repair along with Frequently Asked Questions (FAQs)
and a glossary. It also contains a special section dedicated to providing information
about electro-static discharge and protecting against its consequences.
The appendices at the end of this manual provide support information such as, version-
specific software documentation, lists of spare parts and recommended stocking levels,
and schematics.
CONVENTIONS USED
In addition to the safety symbols as presented in the Important Safety Information page,
this manual provides special notices related to the safety and effective use of the
analyzer.
Special Notices appear as follows:
ATTENTION
COULD DAMAGE INSTRUMENT
This special notice provides information to avoid damage to your instrument and
consequently void the warranty.
IMPORTANT
Could either affect accuracy of instrument readings or cause loss of data.
Note
Pertinent information associated with the proper care, operation or maintenance of the
analyzer or its parts.
Note
The menu charts in this manual contain condensed representations of the analyzer’s
display during the various operations being described. These menu charts are not
intended to be exact visual representations of the actual display.

ix
REVISION HISTORY
This section provides information regarding changes to this manual.
2010, T100 Manual, PN6807 Rev x2, DCN, 2010 Initial Release

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TABLE OF CONTENTS
Important Safety Information.............................................................................................................................iii
Warranty Procedure.............................................................................................................................................v
About This Manual.............................................................................................................................................vii
Revision History..................................................................................................................................................ix
TABLE OF CONTENTS...........................................................................................................XI
List of Figures.....................................................................................................................................................xv
List of Tables...................................................................................................................................................xviii
PART I GENERAL INFORMATION ........................................................................................ 21
1. INTRODUCTION, FEATURES AND OPTIONS ................................................................. 23
1.1. T100 Overview.............................................................................................................................................23
1.2. Features .......................................................................................................................................................23
1.3. Options.........................................................................................................................................................24
1.4. T100 Documentation...................................................................................................................................27
2. SPECIFICATIONS, APPROVALS & COMPLIANCE......................................................... 29
2.1. Specifications and Approvals....................................................................................................................29
2.2. EPA Equivalency Designation...................................................................................................................31
2.3. CE Mark Compliance ..................................................................................................................................32
2.3.1. Emissions Compliance...........................................................................................................................32
2.3.2. Safety Compliance.................................................................................................................................32
3. GETTING STARTED.......................................................................................................... 33
3.1. Front Panel ..................................................................................................................................................33
3.2. Rear panel....................................................................................................................................................37
3.2.1. Internal Layout .......................................................................................................................................39
3.3. Unpacking the T100 Analyzer....................................................................................................................40
3.3.1. Ventilation Clearance.............................................................................................................................41
3.4. Electrical Connections ...............................................................................................................................42
3.4.1. Connecting Power..................................................................................................................................42
3.4.2. Connecting Analog Inputs (Option)........................................................................................................43
3.4.3. Connecting Analog Outputs...................................................................................................................44
3.4.4. Current Loop Analog Outputs (Option 41) Setup ..................................................................................44
3.4.5. Connecting the Status Outputs..............................................................................................................46
3.4.6. Connecting the Control Inputs ...............................................................................................................48
3.4.7. Connecting the Concentration Alarm Relay (Option 61) .......................................................................49
3.4.8. Connecting the Communications Interfaces..........................................................................................50
3.5. Pneumatic Connections.............................................................................................................................56
3.5.1. Basic Connections .................................................................................................................................58
3.5.2. Pneumatic Layout for Basic Configuration.............................................................................................60
3.5.3. Pneumatic Layout for Zero/Span Valves Option....................................................................................61
3.5.4. Pneumatic Layout for Internal Zero/Span (IZS) Gas Generator Option ................................................62
3.5.5. Pneumatic Layout with O2Sensor Option .............................................................................................64
3.5.6. Pneumatic Layout with CO2Sensor Option...........................................................................................65
3.5.7. Calibration Gases ..................................................................................................................................65
3.6. Initial Operation...........................................................................................................................................66
3.6.1. Startup....................................................................................................................................................67
3.6.2. Warning Messages ................................................................................................................................67
3.6.3. Functional Check ...................................................................................................................................70
3.7. Initial Calibration of the T100.....................................................................................................................71
3.7.1. Initial Calibration Procedure for Basic Analyzers (no options................................................................71
3.7.2. Calibration Procedure for the O2Option................................................................................................76
3.7.3. Calibration Procedure for the CO2Option .............................................................................................76

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PART II OPERATING INSTRUCTIONS.................................................................................. 77
4. OPERATING INSTRUCTIONS........................................................................................... 79
4.1. Overview of Operating modes...................................................................................................................79
4.2. Sample Mode...............................................................................................................................................80
4.2.1. Test Functions .......................................................................................................................................80
4.2.2. Warning Messages ................................................................................................................................83
4.3. Calibration Mode.........................................................................................................................................84
4.3.1. Calibration Functions.............................................................................................................................84
4.3.2. SETUP –PASS: Calibration Password Security...................................................................................85
4.4. Setup Mode..................................................................................................................................................86
4.5. SETUP –CFG: Viewing the Analyzer’s Configuration Information........................................................88
4.5.1. SETUP –CLK: Setting the Internal Time-of-Day Clock.........................................................................89
4.6. SETUP –RNGE: Analog Output Reporting Range Configuration..........................................................91
4.6.1. Available Analog Output Signals ...........................................................................................................91
4.6.2. Physical Range versus Analog Output Reporting Ranges....................................................................92
4.6.3. Reporting Range Modes........................................................................................................................93
4.6.4. Single Range mode (SNGL)..................................................................................................................94
4.6.5. Dual Range Mode (DUAL).....................................................................................................................95
4.6.6. Auto Range Mode (AUTO).....................................................................................................................96
4.6.7. Range Units ...........................................................................................................................................97
4.6.8. Dilution Ratio (Option)............................................................................................................................98
4.7. SETUP –VARS: Using the Internal Variables ..........................................................................................99
4.8. SETUP –DIAG: Using the Diagnostics Functions.................................................................................101
4.8.1. Accessing the Diagnostic Features .....................................................................................................102
4.8.2. Signal I/O .............................................................................................................................................103
4.8.3. Analog Output Step Test......................................................................................................................104
4.8.4. Analog I/O Configuration......................................................................................................................105
4.8.5. Optic Test.............................................................................................................................................118
4.8.6. Electrical Test ......................................................................................................................................119
4.8.7. Lamp Calibration..................................................................................................................................120
4.8.8. Pressure Calibration ............................................................................................................................121
4.8.9. Flow Calibration...................................................................................................................................122
4.8.10. Test Channel Output..........................................................................................................................123
5. REMOTE OPERATION & ADVANCED FEATURES ....................................................... 125
5.1. SETUP –COMM: Setting Up the Analyzer’s Communication Ports ....................................................125
5.1.1. Machine (Analyzer) ID .........................................................................................................................126
5.1.2. Ethernet Configuration.........................................................................................................................127
5.1.3. USB Configuration ...............................................................................................................................132
5.1.4. COMM Port Communication Modes....................................................................................................132
5.1.5. COMM Port Baud Rate........................................................................................................................134
5.1.6. COMM Port Testing.............................................................................................................................135
5.2. Using the Data Acquisition System (DAS) .............................................................................................135
5.2.1. DAS Structure......................................................................................................................................136
5.2.2. Default DAS Channels.........................................................................................................................138
5.2.3. Remote DAS Configuration..................................................................................................................153
5.3. Remote Operation of the Analyzer..........................................................................................................154
5.3.1. Remote Operation Using the External Digital I/O................................................................................154
5.3.2. Remote Operation Using the External Serial I/O.................................................................................157
5.3.3. Additional Communications Documentation........................................................................................163
5.3.4. Using the T100 with a Hessen Protocol Network ................................................................................163
6. CALIBRATION PROCEDURES....................................................................................... 171
6.1. Calibration Preparations ..........................................................................................................................171
6.1.1. Required Equipment, Supplies, and Expendables ..............................................................................171
6.1.2. Data Recording Devices......................................................................................................................173
6.2. Manual Calibration....................................................................................................................................173
6.3. Manual Calibration Checks ......................................................................................................................177
6.4. Manual Calibration with Zero/Span Valves.............................................................................................178

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06807A(DCNxxxx) xiii
6.5. Manual Calibration with IZS Option ........................................................................................................181
6.6. Manual Calibration Checks with IZS or Zero/Span Valves ...................................................................181
6.7. Manual Calibration in DUAL or AUTO Reporting Range Modes..........................................................184
6.7.1. Calibration With Remote Contact Closures .........................................................................................184
6.8. Automatic Calibration (AutoCal) .............................................................................................................185
6.9. Calibration Quality ....................................................................................................................................188
6.10. Calibration of Optional Sensors............................................................................................................189
6.10.1. O2Sensor Calibration ........................................................................................................................189
6.10.2. CO2Sensor Calibration......................................................................................................................193
7. EPA PROTOCOL CALIBRATION.................................................................................... 197
7.1. Calibration Requirements ........................................................................................................................197
7.1.1. Calibration of Equipment......................................................................................................................197
7.1.2. Data Recording Device........................................................................................................................199
7.1.3. Recommended Standards for Establishing Traceability......................................................................199
7.1.4. EPA Calibration Using Permeation Tubes...........................................................................................199
7.1.5. Calibration Frequency..........................................................................................................................200
7.1.6. Record Keeping ...................................................................................................................................200
7.1.7. Summary of Quality Assurance Checks..............................................................................................200
7.2. Level 1 Calibrations versus Level 2 Checks ..........................................................................................201
7.3. ZERO and SPAN Checks..........................................................................................................................203
7.3.1. Zero/Span Check Procedures .............................................................................................................203
7.4. Precision Calibration Procedures and Checks......................................................................................203
7.4.1. Precision Calibration............................................................................................................................204
7.4.2. Precision Check...................................................................................................................................204
7.5. Dynamic Multipoint Span Calibration .....................................................................................................204
7.6. Special Calibration Requirements for Dual Range or Auto Range......................................................205
7.7. References.................................................................................................................................................206
PART III TECHNICAL INFORMATION................................................................................ 207
8. INSTRUMENT MAINTENANCE....................................................................................... 209
8.1. Maintenance Schedule .............................................................................................................................211
8.2. Predictive Diagnostics..............................................................................................................................213
8.3. Maintenance Procedures..........................................................................................................................214
8.3.1. Changing the Sample Particulate Filter...............................................................................................214
8.3.2. Changing the IZS Permeation Tube ....................................................................................................215
8.3.3. Changing the External Zero Air Scrubber............................................................................................215
8.3.4. Changing the Critical Flow Orifice .......................................................................................................216
8.3.5. Checking for Light Leaks .....................................................................................................................217
8.3.6. Detailed Pressure Leak Check ............................................................................................................218
8.3.7. Performing a Sample Flow Check .......................................................................................................219
8.3.8. Hydrocarbon Scrubber (Kicker) ...........................................................................................................219
9. THEORY OF OPERATION............................................................................................... 221
9.1. Sulfur Dioxide (SO2) Sensor Theory of Operation.................................................................................221
9.1.1. SO2Ultraviolet Fluorescence Measurement Principle.........................................................................221
9.1.2. The UV Light Path................................................................................................................................224
9.1.3. UV Source Lamp..................................................................................................................................225
9.1.4. The Reference Detector.......................................................................................................................226
9.1.5. The PMT ..............................................................................................................................................226
9.1.6. UV Lamp Shutter & PMT Offset...........................................................................................................226
9.1.7. Optical Filters.......................................................................................................................................227
9.1.8. Optical Lenses .....................................................................................................................................229
9.1.9. Measurement Interferences.................................................................................................................230
9.2. Oxygen (O2) Sensor Theory of Operation...............................................................................................231
9.2.1. Paramagnetic measurement of O2.......................................................................................................231
9.2.2. O2Sensor Operation within the T100 Analyzer...................................................................................232
9.3. Carbon Dioxide (CO2) Sensor Theory of Operation...............................................................................233
9.3.1. NDIR measurement of CO2.................................................................................................................233
9.3.2. CO2Operation within the T100 Analyzer.............................................................................................234

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9.3.3. Electronic Operation of the CO2Sensor..............................................................................................234
9.4. Pneumatic Operation................................................................................................................................235
9.4.1. Sample Gas Flow.................................................................................................................................235
9.4.2. Flow Rate Control................................................................................................................................236
9.4.3. Hydrocarbon Scrubber (Kicker) ...........................................................................................................237
9.4.4. Pneumatic Sensors..............................................................................................................................238
9.5. Electronic Operation.................................................................................................................................239
9.5.1. CPU......................................................................................................................................................241
9.5.2. Sensor Module.....................................................................................................................................242
9.5.3. Photo Multiplier Tube (PMT)................................................................................................................244
9.5.4. PMT Cooling System...........................................................................................................................246
9.5.5. PMT Preamplifier .................................................................................................................................247
9.5.6. Pneumatic Sensor Board.....................................................................................................................249
9.5.7. Relay Board .........................................................................................................................................249
9.5.8. Status LEDs & Watch Dog Circuitry ....................................................................................................250
9.5.9. Motherboard.........................................................................................................................................251
9.5.10. Analog Outputs ..................................................................................................................................252
9.5.11. External Digital I/O.............................................................................................................................253
9.5.12. I2C Data Bus ......................................................................................................................................253
9.5.13. Power up Circuit.................................................................................................................................253
9.5.14. Power Supply/ Circuit Breaker...........................................................................................................253
9.6. Front Panel/Display Interface...................................................................................................................255
9.6.1. LVDS Transmitter Board......................................................................................................................255
9.6.2. Front Panel Interface PCA...................................................................................................................255
9.7. Software Operation...................................................................................................................................256
9.7.1. Adaptive Filter......................................................................................................................................256
9.7.2. Calibration - Slope and Offset..............................................................................................................257
9.7.3. Temperature and Pressure Compensation (TPC) Feature .................................................................257
9.7.4. Internal Data Acquisition System (DAS)..............................................................................................258
10. TROUBLESHOOTING & REPAIR................................................................................. 259
10.1. General Troubleshooting .......................................................................................................................259
10.1.1. Fault Diagnostics with Warning Messages........................................................................................260
10.1.2. Fault Diagnosis with Test Functions..................................................................................................264
10.1.3. Using the Diagnostic Signal I/O Functions ........................................................................................265
10.2. Status LEDs.............................................................................................................................................267
10.2.1. Motherboard Status Indicator (Watchdog).........................................................................................267
10.2.2. CPU Status Indicators........................................................................................................................267
10.2.3. Relay Board Status LEDs..................................................................................................................268
10.3. Gas Flow Problems.................................................................................................................................268
10.3.1. Zero or Low Sample Flow..................................................................................................................268
10.3.2. High Flow...........................................................................................................................................269
10.4. Calibration Problems..............................................................................................................................269
10.4.1. Negative Concentrations....................................................................................................................269
10.4.2. No Response .....................................................................................................................................269
10.4.3. Unstable Zero and Span....................................................................................................................270
10.4.4. Inability to Span - No SPAN Button...................................................................................................270
10.4.5. Inability to Zero - No ZERO Button....................................................................................................271
10.4.6. Non-Linear Response........................................................................................................................271
10.4.7. Discrepancy Between Analog Output and Display............................................................................271
10.5. Other Performance Problems................................................................................................................272
10.5.1. Excessive noise .................................................................................................................................272
10.5.2. Slow Response..................................................................................................................................272
10.5.3. The Analyzer Doesn’t Appear on the LAN or Internet .......................................................................272
10.6. Subsystem Checkout..............................................................................................................................273
10.6.1. AC Power Configuration ....................................................................................................................273
10.6.2. DC Power Supply...............................................................................................................................274
10.6.3. I2C Bus...............................................................................................................................................275

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10.6.4. Touch-screen Interface......................................................................................................................275
10.6.5. LCD Display Module ..........................................................................................................................275
10.6.6. Relay Board .......................................................................................................................................276
10.6.7. Motherboard.......................................................................................................................................276
10.6.8. CPU....................................................................................................................................................278
10.6.9. RS-232 Communication.....................................................................................................................278
10.6.10. Shutter System ................................................................................................................................280
10.6.11. PMT Sensor.....................................................................................................................................280
10.6.12. PMT Preamplifier Board...................................................................................................................280
10.6.13. PMT Temperature Control PCA.......................................................................................................281
10.6.14. High Voltage Power Supply.............................................................................................................281
10.6.15. Pneumatic Sensor Assembly...........................................................................................................282
10.6.16. Sample Pressure .............................................................................................................................282
10.6.17. IZS Option........................................................................................................................................282
10.6.18. Box Temperature.............................................................................................................................283
10.6.19. PMT Temperature............................................................................................................................283
10.7. Repair Procedures ..................................................................................................................................284
10.7.1. Disk-on-Module Replacement ...........................................................................................................284
10.7.2. Sensor Module Repair & Cleaning ....................................................................................................285
10.8. Frequently Asked Questions (FAQs) ....................................................................................................300
10.9. Technical Assistance..............................................................................................................................301
11. A PRIMER ON ELECTRO-STATIC DISCHARGE......................................................... 303
11.1. How Static Charges are Created ...........................................................................................................303
11.2. How Electro-Static Charges Cause Damage........................................................................................304
11.3. Common Myths About ESD Damage ....................................................................................................305
11.4. Basic Principles of Static Control .........................................................................................................306
11.4.1. General Rules....................................................................................................................................306
11.5. Basic anti-ESD Procedures for Analyzer Repair and Maintenance...................................................307
11.5.1. Working at the Instrument Rack ........................................................................................................307
11.5.2. Working at an Anti-ESD Work Bench................................................................................................308
11.5.3. Transferring Components from Rack to Bench and Back .................................................................308
11.5.4. Opening Shipments from Teledyne ML’s Customer Service.............................................................309
11.5.5. Packing Components for Return to Teledyne ML’s Customer Service .............................................310
GLOSSARY........................................................................................................................... 311
INDEX.................................................................................................................................... 315
APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION
APPENDIX B - SPARE PARTS, T100
APPENDIX C - REPAIR QUESTIONNAIRE, T100
APPENDIX D - ELECTRONIC SCHEMATICS, T100
LIST OF FIGURES
Figure 3-1: Front Panel Layout.......................................................................................................................33
Figure 3-2: Display Screen and Touch Control..............................................................................................34
Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts ............................................................36
Figure 3-4: Rear Panel Layout .......................................................................................................................37
Figure 3-5: Internal Layout, Basic (no Valve or Second Gas Options) ..........................................................39
Figure 3-6: Analog In Connector ....................................................................................................................43
Figure 3-7: Analog Output Connector ............................................................................................................44
Figure 3-8: Current Loop Option Installed on the Motherboard .....................................................................45
Figure 3-9: Status Output Connector .............................................................................................................47

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Figure 3-10: Control Input Connector...............................................................................................................48
Figure 3-11: Concentration Alarm Relay..........................................................................................................49
Figure 3-12: Rear Panel Connector Pin-Outs for RS-232 Mode......................................................................51
Figure 3-13: CPU Connector Pin-Outs for RS-232 Mode................................................................................52
Figure 3-14: JP2 Pins 21-22 on RS-232-Multidrop PCA..................................................................................54
Figure 3-15: RS-232-Multidrop PCA Host/Analyzer Interconnect Diagram.....................................................55
Figure 3-16: Pneumatic Connections–Basic Configuration–Using Bottled Span Gas.....................................58
Figure 3-17:Pneumatic Connections–Basic Configuration–Using Gas Dilution Calibrator.............................59
Figure 3-18: T100 Gas Flow, Basic Configuration ...........................................................................................60
Figure 3-19: Pneumatic Layout with Zero/Span Valves Option .......................................................................61
Figure 3-20: Pneumatic Layout with IZS Options.............................................................................................62
Figure 3-21: Pneumatic Layout with O2Sensor...............................................................................................64
Figure 3-22: Pneumatic Layout with CO2Sensor.............................................................................................65
Figure 3-23: Warning Messages......................................................................................................................67
Figure 3-24: Functional Check.........................................................................................................................70
Figure 3-25: Reporting Range Verification.......................................................................................................72
Figure 3-26: Dilution Ratio Setup.....................................................................................................................73
Figure 3-27: SO2Span Gas Setting .................................................................................................................74
Figure 3-28: Zero/Span Calibration Procedure ................................................................................................75
Figure 4-1: Front Panel Display......................................................................................................................79
Figure 4-2: Viewing T100 TEST Functions ....................................................................................................82
Figure 4-3: Viewing and Clearing T100 WARNING Messages......................................................................83
Figure 4-4: SETUP –Enable Calibration Password Security ........................................................................85
Figure 4-5: SETUP –Enter Calibration Mode Using Password.....................................................................86
Figure 4-6: SETUP –Configuration Information ............................................................................................88
Figure 4-7: SETUP –Clock............................................................................................................................89
Figure 4-8: SETUP –Clock Speed Variable ..................................................................................................90
Figure 4-9: SETUP –Analog Output Connector ............................................................................................91
Figure 4-10: SETUP RNGE –Reporting Range Mode....................................................................................93
Figure 4-11: SETUP RNGE –Single Range Mode..........................................................................................94
Figure 4-12: SETUP RNGE –Dual Range Mode ............................................................................................95
Figure 4-13: SETUP RNGE –Auto Range Mode ............................................................................................96
Figure 4-14: SETUP RNGE –Concentration Units Selection..........................................................................97
Figure 4-15: SETUP RNGE –Dilution Ratio....................................................................................................98
Figure 4-16: SETUP –VARS Menu...............................................................................................................100
Figure 4-17: DIAG Menu ................................................................................................................................102
Figure 4-18: DIAG –Signal I/O Menu ............................................................................................................103
Figure 4-19: DIAG –Analog Output Menu.....................................................................................................104
Figure 4-20: DIAG –Analog I/O Configuration Menu.....................................................................................107
Figure 4-21: DIAG –Analog Output Calibration Mode...................................................................................108
Figure 4-22: DIAG –Analog Output Calibration Mode –Single Analog Channel..........................................109
Figure 4-23: DIAG –Analog Output –Auto Cal or Manual Cal Selection for Channels ................................110
Figure 4-24: Setup for Calibrating Analog Outputs ........................................................................................111
Figure 4-25: Analog Output –Voltage Adjustment.........................................................................................112
Figure 4-26: Analog Output –Offset Adjustment...........................................................................................113
Figure 4-27: Setup for Calibrating Current Outputs .......................................................................................114
Figure 4-28: Analog Output –Zero and Span Value Adjustment for Current Outputs...................................115
Figure 4-29: DIAG –Analog Output –AIN Calibration...................................................................................116
Figure 4-30. DIAG –Analog Inputs (Option) Configuration Menu .................................................................117
Figure 4-31: DIAG –Optic Test......................................................................................................................118
Figure 4-32: DIAG –Electrical Test................................................................................................................119
Figure 4-33: DIAG –Lamp Calibration...........................................................................................................120
Figure 4-34: DIAG –Pressure Calibration......................................................................................................121
Figure 4-35: DIAG –Flow Calibration ............................................................................................................122
Figure 4-36: DIAG –Test Channel Output.....................................................................................................123
Figure 5-1: SETUP –COMM Menu..............................................................................................................126
Figure 5-2: COMM –Analyzer ID................................................................................................................127
Figure 5-3: COMM –LAN / Internet Manual Configuration..........................................................................129

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Figure 5-4: COMM –LAN / Internet Automatic Configuration......................................................................130
Figure 5-5: COMM –Change Hostname ....................................................................................................131
Figure 5-6: COMM –Enable Hessen Protocol (Example) ...........................................................................133
Figure 5-7: COMM –COMM Port Baud Rate ..............................................................................................134
Figure 5-8: COMM –COMM Port Baud Rate ..............................................................................................135
Figure 5-9: Default DAS Channels Setup ....................................................................................................140
Figure 5-10: DAS –Data Acquisition Menu ...................................................................................................141
Figure 5-11: DAS –Editing DAS Data Channels ...........................................................................................142
Figure 5-12: DAS –Editing Data Channel Name...........................................................................................143
Figure 5-13: DAS –Trigger Events................................................................................................................144
Figure 5-14: DAS –Editing DAS Parameters ................................................................................................145
Figure 5-15: DAS –Configuring Parameters for a Specific Data Parameter.................................................146
Figure 5-16: DAS –Define the Report Period................................................................................................148
Figure 5-17: DAS –Define the Report Period................................................................................................149
Figure 5-18: DAS –RS-232 Report Function.................................................................................................150
Figure 5-19: DAS –Disabling / Enabling Data Channels...............................................................................151
Figure 5-20: DAS –Holdoff Feature...............................................................................................................152
Figure 5-21: Sample APICOM User Interface for Configuring the DAS.........................................................153
Figure 5-22: DAS Configuration Through a Terminal Emulation Program.....................................................154
Figure 5-23: Status Output Connector ...........................................................................................................155
Figure 5-24: Control Inputs with Local 5 V Power Supply..............................................................................156
Figure 5-25: Control Inputs with External 5 V Power Supply.........................................................................157
Figure 5-26: COMM –Remote Access by Modem ........................................................................................160
Figure 5-27: COMM –Initialize the Modem ...................................................................................................161
Figure 5-28: APICOM Remote Control Program Interface.............................................................................163
Figure 5-29: COMM –Activating Hessen Protocol ........................................................................................165
Figure 5-30: COMM –Select Hessen Protocol Type.....................................................................................166
Figure 5-31: COMM –Select Hessen Protocol Response Mode...................................................................167
Figure 5-32: COMM –Status Flag Bit Assignment........................................................................................169
Figure 6-1: Setup for Manual Calibration without Z/S valve or IZS Option (Step 1) ....................................174
Figure 6-2: Setup for Manual Calibration without Z/S valve or IZS Option (Step 2) ....................................175
Figure 6-3: Setup for Manual Calibration without Z/S valve or IZS Option (Step 3) ....................................176
Figure 6-4: Setup for Manual Calibration Checks........................................................................................177
Figure 6-5: Setup for Manual Calibration with Z/S Valve Option Installed (Step 1).....................................178
Figure 6-6: Setup for Manual Calibration with Z/S Valve Option Installed (Step 2).....................................179
Figure 6-7: Setup for Manual Calibration with Z/S Valve Option Installed (Step 3).....................................180
Figure 6-8: Manual Calibration with IZS Option ...........................................................................................181
Figure 6-9: Setup for Manual Calibration Check with Z/S Valve or IZS Option (Step 1) .............................182
Figure 6-10: Setup for Manual Calibration Check with Z/S Valve or IZS Option (Step 2) .............................183
Figure 6-11: Manual Calibration in Dual/Auto Reporting Range Modes........................................................184
Figure 6-12: AUTO CAL –User Defined Sequence.......................................................................................187
Figure 6-13: O2Sensor Calibration Set Up....................................................................................................189
Figure 6-14: O2Span Gas Concentration Set Up ..........................................................................................190
Figure 6-15: Activate O2Sensor Stability Function........................................................................................191
Figure 6-16: O2Zero/Span Calibration...........................................................................................................192
Figure 6-17: CO2Sensor Calibration Set Up..................................................................................................193
Figure 6-18: CO2Span Gas Concentration Setup .........................................................................................194
Figure 6-19: Activate CO2Sensor Stability Function .....................................................................................195
Figure 6-20: CO2Zero/Span Calibration........................................................................................................196
Figure 7-1: Dynamic Multipoint Span Calibration.........................................................................................205
Figure 8-1: Sample Particulate Filter Assembly...........................................................................................214
Figure 8-2: Critical Flow Orifice Assembly ...................................................................................................216
Figure 8-3: Simple Leak Check Fixture........................................................................................................219
Figure 8-4: Hydrocarbon Scrubber Leak check Setup.................................................................................220
Figure 9-1: UV Absorption............................................................................................................................222
Figure 9-2: UV Light Path.............................................................................................................................225
Figure 9-3: Source UV Lamp Construction ..................................................................................................226
Figure 9-4: Excitation Lamp UV Spectrum Before/After Filtration................................................................227

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Figure 9-5: PMT Optical Filter Bandwidth ....................................................................................................228
Figure 9-6: Effects of Focusing Source UV in Sample Chamber.................................................................229
Figure 9-7: Oxygen Sensor - Theory of Operation.......................................................................................232
Figure 9-8: CO2Sensor Theory of Operation...............................................................................................233
Figure 9-9: CO2 Sensor Option PCA Layout and Electronic Connections..................................................234
Figure 9-10: Gas Flow and Location of Critical Flow Orifice..........................................................................235
Figure 9-11: Flow Control Assembly & Critical Flow Orifice...........................................................................236
Figure 9-12: T100 Hydrocarbon Scrubber (Kicker)........................................................................................237
Figure 9-13: T100 Electronic Block Diagram .................................................................................................239
Figure 9-14: CPU Board Annotated ...............................................................................................................241
Figure 9-15: T100 Sensor Module..................................................................................................................242
Figure 9-16: T100 Sample Chamber..............................................................................................................243
Figure 9-17: PMT Housing Assembly.............................................................................................................244
Figure 9-18: Basic PMT Design .....................................................................................................................245
Figure 9-19: PMT Cooling System.................................................................................................................246
Figure 9-20: PMT Preamp Block Diagram .....................................................................................................248
Figure 9-21: Relay Board Status LED Locations ...........................................................................................250
Figure 9-22: Power Distribution Block Diagram .............................................................................................254
Figure 9-23: Front Panel and Display Interface Block Diagram.....................................................................255
Figure 9-24: Basic Software Operation..........................................................................................................256
Figure 9-25: Calibration Slope and Offset......................................................................................................257
Figure 10-1: Viewing and Clearing Warning Messages.................................................................................262
Figure 10-2: Example of Signal I/O Function .................................................................................................266
Figure 10-3: CPU Status Indicator .................................................................................................................267
Figure 10-4: Location of Relay Board Power Configuration Jumper..............................................................274
Figure 10-5: Manual Activation of the UV Light Shutter.................................................................................280
Figure 10-6: Sensor Module Wiring and Pneumatic Fittings..........................................................................285
Figure 10-7: Sensor Module Mounting Screws..............................................................................................286
Figure 10-8: Sample Chamber Mounting Bracket..........................................................................................287
Figure 10-9: Hex Screw Between Lens Housing and Sample chamber........................................................288
Figure 10-10: UV Lens Housing / Filter Housing..............................................................................................289
Figure 10-11: PMT UV Filter Housing Disassembled ......................................................................................289
Figure 10-12: Disassembling the Shutter Assembly........................................................................................291
Figure 10-13: Shutter Assembly.......................................................................................................................292
Figure 10-14. UV Lamp Adjustment.................................................................................................................293
Figure 10-15: Location of UV Reference Detector Potentiometer ...................................................................294
Figure 10-16: PMT Assembly - Exploded View................................................................................................296
Figure 10-17: Pre-Amplifier Board (Preamp PCA) Layout...............................................................................298
Figure 11-1: Triboelectric Charging................................................................................................................303
Figure 11-2: Basic anti-ESD Work Station.....................................................................................................306
LIST OF TABLES
Table 1-1: Analyzer Options..........................................................................................................................24
Table 2-1: T100 Basic Unit Specifications ....................................................................................................29
Table 2-2: O2Sensor Option Specifications..................................................................................................30
Table 2-3: CO2Sensor Option Specifications...............................................................................................31
Table 3-1: Display Screen and Touch Control Description...........................................................................35
Table 3-2: Rear Panel Description................................................................................................................38
Table 3-3: Ventilation Clearance...................................................................................................................41
Table 3-4: Electrical Connections References..............................................................................................42
Table 3-5: Analog Input Pin Assignments.....................................................................................................43
Table 3-6: Analog Output Pin Assignments..................................................................................................44
Table 3-7: Status Output Signals..................................................................................................................47
Table 3-8: Control Input Signals....................................................................................................................48
Table 3-9: Pneumatic Layout Reference ......................................................................................................57

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Table 3-10: Zero/Span and Sample/Cal Valve Operating States ...................................................................61
Table 3-11: IZS Valve Operating States .........................................................................................................63
Table 3-12: NIST-SRM's Available for Traceability of SO2Calibration Gases ...............................................66
Table 3-13: Possible Startup Warning Messages –T100 Analyzers w/o Options .........................................68
Table 3-14: Possible Startup Warning Messages –T100 Analyzers with Options.........................................69
Table 4-1: Analyzer Operating Modes ..........................................................................................................80
Table 4-2: Test Functions Defined................................................................................................................81
Table 4-3: List of Warning Messages............................................................................................................83
Table 4-4: Primary Setup Mode Features and Functions.............................................................................86
Table 4-5: Secondary Setup Mode Features and Functions ........................................................................87
Table 4-6: Password Levels..........................................................................................................................87
Table 4-7: Variable Names (VARS) Revision G.3 ........................................................................................99
Table 4-8: T100 Diagnostic (DIAG) Functions............................................................................................101
Table 4-9: DIAG - Analog I/O Functions .....................................................................................................105
Table 4-10: Analog Output Voltage Ranges .................................................................................................105
Table 4-11: Analog Output Current Loop Range ..........................................................................................106
Table 4-12: Voltage Tolerances for Analog Output Calibration ....................................................................111
Table 4-13: Current Loop Output Calibration with Resistor..........................................................................115
Table 4-14: Test Parameters Available for Analog Output A3 (standard configuration)...............................124
Table 5-1: Ethernet Status Indicators..........................................................................................................127
Table 5-2: LAN/Internet Default Configuration Properties ..........................................................................128
Table 5-3: Hostname Editing Button Functions ..........................................................................................131
Table 5-4: COMM Port Communication modes..........................................................................................132
Table 5-5: Front Panel LED Status Indicators for DAS...............................................................................136
Table 5-6: DAS Data Channel Properties...................................................................................................137
Table 5-7: DAS Data Parameter Functions ................................................................................................138
Table 5-8: Status Output Pin Assignments.................................................................................................155
Table 5-9: Control Input Pin Assignments ..................................................................................................156
Table 5-10: Terminal Mode Software Commands........................................................................................157
Table 5-11: Command Types........................................................................................................................158
Table 5-12: Serial Interface Documents........................................................................................................163
Table 5-13: RS-232 Communication Parameters for Hessen Protocol ........................................................164
Table 5-14: T100 Hessen Protocol Response Modes..................................................................................167
Table 5-15: Default Hessen Status Bit Assignments....................................................................................167
Table 6-1: NIST-SRM's Available for Traceability of SO2Calibration Gases .............................................172
Table 6-2: AutoCal Modes ..........................................................................................................................185
Table 6-3: AutoCal Attribute Setup Parameters..........................................................................................185
Table 6-4: Example Auto-Cal Sequence.....................................................................................................186
Table 6-5: Calibration Data Quality Evaluation...........................................................................................188
Table 7-1: Activity Matrix for Calibration Equipment & Supplies.................................................................198
Table 7-2: Activity Matrix for Calibration Procedure....................................................................................199
Table 7-3: Activity Matrix for Quality Assurance Checks............................................................................200
Table 7-4: Definition of Level 1 and Level 2 Zero and Span Checks..........................................................202
Table 8-1: T100 Preventive Maintenance Schedule...................................................................................211
Table 8-2: Predictive Uses for Test Functions............................................................................................213
Table 9-1: Relay Board Status LED’s .........................................................................................................250
Table 10-1: Warning Messages - Indicated Failures ....................................................................................262
Table 10-2: Test Functions - Possible Causes for Out-Of-Range Values ....................................................264
Table 10-3: Relay Board Status LEDs..........................................................................................................268
Table 10-4: DC Power Test Point and Wiring Color Code............................................................................274
Table 10-5: DC Power Supply Acceptable Levels ........................................................................................275
Table 10-6: Relay Board Control Devices.....................................................................................................276
Table 10-7: Analog Output Test Function - Nominal Values ........................................................................277
Table 10-8: Status Outputs Check Pin Out...................................................................................................277
Table 10-9: Example of HVPS Power Supply Outputs .................................................................................282
Table 10-10: Example of HVPS Power Supply Outputs .................................................................................293
Table 11-1: Static Generation Voltages for Typical Activities.......................................................................304
Table 11-2: Sensitivity of Electronic Devices to Damage by ESD................................................................304

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