Greemman RECO130F Product guide

Scrap Cable Grunulator
Scrap Cable Grunulator
Scrap Cable Grunulator
RECO130F
RECO130F
RECO130F
& RECO20
0
& RECO20
0
& RECO20
0
MANUAL BOOK
MANUAL BOOK
MANUAL BOOK
GREEMMAN INDUSTRY CO.,LTD.
www.greemman.com
[email protected]

I N D E X
1. General information 1
1-1. Certificate
1-2. Identification Plate
1-3. Guarantee
1-4. Introduction of manual
2. Safety 3
2-1. Safety rule
2-2. Outline concerning safety
2-3. Warning of Danger
2-4. Pictographs to warn danger
2-5. Danger of operating section
3. Introduction 10
3-1. Specification
3-2. Maintenance parts
4. Construction 11
4-1. Deal drawing & parts list
4-2. Circuit diagram
5. Maintenance 29
5-1. Cleaning
5-2. Replacement
6. Installation card 34

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1. General information
1. General information
1. General information
1-1. Certification
ISO14001 ISO9001 CE
1-2. Identification Plate
The picture shows the identification plate installed
on the machine.
The model, the serial number, the building year
which are stamped on the plate have to be cited
every time you ask for information concerning the
mill or for the order of spare parts.
1-3. Guarantee
We attached “Installation card” end of this manual. You have to fill up Installation
card and submit this form for us after you install our products. And then, you’ll be
covered 12months warranty by us.
But, if operators are poor at machine operation or there is wilful abuse at machine.
We can not warranty about those reason.
1-4. Introduction of manual
● Introduction
The present manual illustrates and describes to the operators all the necessary
information to guarantee a correct use and a good running of the machine.
The safety and the running of the machine depend on the operators who daily work
on the machine. It is therefore necessary that the operators receive adequate and
detailed information concerning the correct use, running maintenance and repair operations.

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IMPORTANT : All the operators and technicians who use the machine are
responsible of its running. It is necessary to consult and read carefully the
present manual before performing any operation concerning the starting of the
machine.
The aim of the present manual is to make the operators aware of the main prescriptions
and criterions to guarantee their safety.
● Criterions for the preservation of the manual
The manual is a part of the machine and has always to be with it. Keep the manual
so that it is a accessible to all the operators and the personnel who is responsible
to the maintenance operations. It is necessary that the manual is kept in a dry place,
away from the sun rays and easy to be reached for any consultation.
The user must be sure that :
◦The manual is used not to be damaged;
◦No parts are re-written or eliminated;
◦The manual is kept in a correct way, in a place without humidity and heat.
The manual refers to the machine at the moment of its selling and does not be considered
inadequate in case of following revisions. For this reason the company reserves the rights
to update the production and the relative manuals every time without being obliged to
update the present publication.
● User of Manual
The manual is addressed to the personnel as following described:
★ Conductor of lifting and handling means of transport:
Operator who is able to use lifting machines and units for the handiling of materials
and machines (who follows scrupulously the instructions of the builder and the rules
of the user’s contry);
★ Operator / conductor
Operator without specific competences, able to perform simple actions, that is to say
the conduction of machines through the control panel, with the machines totally closed
and the protection devices installed and running, Moreover the operator must have
a basic and a technical knowledge sufficient to read and comprehend the content of
the manual together with the correct interpretation of the drawings.
★ Operator / mechanician
Qualified technician able to drive and make the machines running in normal conditions,
to intervene on mechanical organs to perform adjustments and able to perform the
necessary repair operations; he is not able to intervene on electric plants under tension.

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★ Operator/electrician
Qualified technician able to conduct and make the machines running in normal conditions;
he is able to intervene on all the electrical, maintenance and repair operations.
He is able to intervene in presence of tension inside the electrical cabinets and
connector blocks.
The operators must be chosen following the same criterions adopted for the conductor;
moreover they must be in possession of the specific and special knowledge (mechanical
and electrical) necessary to perform the interventions foreseen in this manual in
safety conditions.
Moreover the operators must have:
Knowledge of the general safety rules (hygiene and safety on the working place,
prevention of the accidents on the working place) that are in force in the machine
user’s country.
2. Safety
2. Safety
2. Safety
2-1. Safety Rules
GENERAL PRESCRIPTIONS
ATTENTION!! BEFORE STARTING ANY OPERATION ON THE MACHINE, THE
OPERATOR MUST HAVE A PERFECT KNOWLEDGE OF THE POSITION AND THE
RUNNING OF ALL THE CONTROLS AND THE CHARACTERISTICS OF THE MACHINE.
For a correct use of the machine and to avoid possible damages, it is necessary
that the personnel who performs the maintenance, cleaning and check operations
follow and respect scrupulously the following notices:
1. Read carefully the prsent manual befor starting. using and performing any maintenance
operations or any intervention on the machine.
2. Never allow not qualified personnel to intervene on the machine.
3. It is recommended that all the operators pay special attention the their cloths.
Do not use unlaced and floating cloths that can be hooked to some parts of the
machine. Do not use cloths that, in relation to the nature of the operations and of the
characteristics of the machine, constitute danger for the safety of the personnel.
4. Use cloths and instruments which are suitable to the safety.
5. Do not use machines, installations without authorization and do not perform operations
or manoeuvres without competence or without having a perfect knowledge.
6. Use carefully the safety devices installed on the machine.
7. Make sure that all repairs and all the protections are well positioned and running.

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8. The area for the maintenance and repair operations (ordinary and extraordinary)
must be clean and dry.
9. Respect all the indications inside the present manual.
10. before starting any operation for the electrical connection, make sure that the
tension and the frequency correspond to the data of the plate on the machine.
2-2. Outline Concerning Safety
Before stating operation or maintenance of this system, be sure to read through
this section and understand the contents. Various dangerous utilities (electricity,
pneumatic power, and etc.) are supplied to the system, so operate the system
very carefully.
This section explains what should be understood on safety before starting operation or
maintenance of this system. Noncompliance to these will bring you injury or fatal
accident or may result in breakdown of the system, products (wafers) or facilities or
may cause a disaster.
Operator
• Before operation and maintenance of the system, it is necessary to complete the
training course for the operation and maintenance of the system.
• Operate and maintain the system with the approval of the administrator of the system.
• It is very dangerous that any person who has little knowledge of the system and has
hardly understood the mechanism operates and maintains the system improperly or
carelessly.
Before Operation
• Any person who operates or maintains the system should read this manual carefully
and understand the contents. Pay special attention to explanations under the titles
of "Danger", "Warning" and "Caution" and understand them completely. Follow the
instruction
s and prevent any danger expected in the operation or the maintenance.
• Before operation or maintenance of the system, be sure to read and understand precautions
for safety in the manual and warning labels stuck here and there on the system and
follow the instructions. If not, you may face injury or fatal accident, or the system,
products (wafers) or facilities may be broken down or led to disaster.
• You will find Precautions for Safety in other sections than this section.
Warning Label
• Warning labels are very important. Do not peel them off intentionally.
• If they are soiled and become illegible, peeled off by mistake or lost, stick new labels
to where they were.

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2-3. Warning of Danger
During operation or maintenance of the system, pay attention to the following three
warning levels. Understand the contents and take proper actions. Warning messages
are shown in warning labels on the system and in Precautions for Safety in this manual.
‘Danger’ messages forecast concrete dangers and indicate what will bring fatal accident
or serious injury to the operator unless he strictly observes precautions or instructions
to prevent such dangers. They also include what will leak harmful gas or cause fire
unless handled correctly.
The contents are similar as warning messages but are generally more dangerous.
The warning labels have been basically designed in red.
‘Warning’ messages forecast concrete dangers and indicate what will bring fatal accident
or serious injury to the operator unless he strictly observes precautions or instructions
to prevent such dangers.
They also include what will leak harmful gas or cause fire unless handled correctly.
The warning labels have been basically designed in orange.
‘Caution’ messages forecast concrete dangers and indicate what may bring light injury
to the operator or what may damage the system, products (wafers) and facilities or lead
them to trouble unless he strictly observes precautions or instructions to prevent such
dangers. The warning labels have been basically designed in yellow.
2-4. Pictographs to Warn Danger
OUTLINE
The following pictographs are used in "Precautions for Safety" in the manual and in
warning labels stuck here and there on the system. The following graphic symbols
express general images of danger or safety, but the manual and warning labels
explains how to avoid respective dangers. When operating or maintaining the system,
read such explanations and understand the contents to follow such warning messages.
Protective Device must be worn
EYE EAR HAND HEAD

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Safety Symbols
Table 1. Label Definition
Danger of High Voltage Electrical Shock
Touching energized parts will burn finger injure the operator or may
kill him. Be sure to turn off the power before operation or
maintenance of the system.
Dnager of Hand Drawing-in and Cutting
Moving parts can drawing-in and cut. Do not operate without guard
removed. Follow lock out procedure before servicing
Danger of Burn hazard
Touching hot temperature parts will burn finger injure the operator..Be
sure to turn off the power before operation or maintenance of the
system.
General Warning
When an effective symbol does not exist or cannot be created to
illustrate the specific hazard or specific avoidance information, the
exclamation symbol can be used with a text message that conveys
specific information about hazard.
2-5. Danger of Operating Section
● Major Dangers and Methods to Avoid them
Before operation or maintenance of the system, be sure to read this sub-section
and fully understand all dangers involved and the methods to avoid them.
● Electrical Hazard
The system consumes electricity in the control system and the heat treatment system
including heater. Especially, the heater power source is provided with rather high
voltage (220 or 380VAC) and current. If any worker touches the energized part or the
current-carrying part by mistake during maintenance work, he will be seriously injured
or be killed.
Before starting operation or maintenance, be sure to read this sub-section and fully
understand electrical hazards and preventive methods.
● DANGEROUS AREAS
Never operate the system. You will get an electric shock.
• Main power terminal
• Breaker terminal block
• Inside of power unit
• Switchboard

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● Voltage and Current Hazards
It is very dangerous to turn on the power without prior notice to workers
maintaining the system. Never turn on the power unexpectedly. Careless
supply of power will injure or kill workers due to operating automation
or electric shock. Give a warning to other workers, and do not permit
outsiders to turn on the power.
The control system of this system operates on 380VAC(varies with
specification). The energized part and the current-carrying part are
sealed with the door panel under the normal operation, and the
operator is not exposed to voltage and current hazards. It is only when
the system is operated or maintained keeping the door panel open that
the operator is exposed to such hazards.
● Danger of Electric Shock
When you touch energized parts or current carrying parts will cause electric shock or
bring serious injury or death to the operator due to heat of short-circuit or scattered
objects.
• When you maintain the section supposed to be energized and carry current, make
sure that the system power is turned off. Besides that, check voltage doesn’t load
the section with voltage tester before starting a maintenance work.
• If a worker wearing metal or conductive ornaments and precious metals (ring, wrist
watch, bracelet, etc.) operates or maintain the system, such ornaments may contact
any energized parts, he or she will be damaged by electric accidents. Be sure to
remove ornaments and precious metals when operating or maintaining the system.
● Danger of Short circuit
When the earth leakage breaker is actuated and the breaker is set to OFF, or when
the fuse is found to be blown, the system may have a short-circuit.
• Turn off the power and investigate the cause, or the breaker will not only actuate
again but also electric shock will occur due to leakage.
● Emergency Off Switch (EMO Switch)
In case of an emergency stop with the EMO switch and interlock switch, the
breaker inside the system is shut off. Unless the power on the factory is turned
off, the primary side of the breaker has been still energized. So, do not touch
terminals.
The system is fitted with an Emergency Off (EMO, Interlock) Switch. Pressing the
switch shuts off the power to the system. Before operation or maintenance work,
be sure to check the location of the EMO switch and to understand how to use it.
Check operation of the EMO switch at constant intervals.

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● Operation Procedure
Press the Emergency Off switch with composure when you find danger and/or automatically
sensing the Non-contact, magnetic safety switches during the door open.
The Emergency Off switch becomes concave.
<Figure 1-1 Pressing Emergency Off Switch and Non-contact, magnetic safety switch>
After pressing the Emergency Off switch, it is kept concave. To turn on the electricity,
press and reset the Emergency Off switch again.
The Emergency Off switch becomes convex and enable to turn on the electricity.
<Figure 1-2 Resetting Emergency Off Switch>
Take countermeasures against the cause to press the Emergency Off switch before
resetting the switch.
● Emergency Off Switch (EMO Switch)
When servicing a maintenance, you need to turn off main switch. At this time, the
main switch is locked not to touch them carelessly by other workers. This is locking out.
In the equipment, the following section is needed to lock out.
● Locking Out Power Supply
The main switch needs to be locked out at the position where the main switch is OFF.
When the main switch is locked out, you can not turn on the main switch.
Besides that, when the position of the main switch is ON (turned ON), the panel of
the main switch can not be opened.

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1. Insert a part of the breaker and hang
the lock out tool on the locking hole.
<Figure 2 Turning off the main switch>
2. Lock the padlock
<Figure 3 Locking Padlock>
★ Follow-up Check
1. Make sure that the padlock is locked firmly
2. To tag out (this will be explained later), install the tag indicating that
a maintenance work is under servicing.
● Tag Out
When servicing a maintenance, you need to turn off main switch. At this time, the
main switch is locked not to touch them carelessly by other workers. Besides that,
tags are installed to warn other workers. This is tagging out.
In the equipment, the following section is needed to tag out at least
★ Main switch
Moreover, when you service a maintenance work at utility zone side or inside loading
area, the tags are also needed to install other side of the equipment (front side)
★ Tagging Out Power Supply
The main switch is lock out at the main switch OFF position. After locking out.
Install the tag on the main switches to warn other workers not to touch the main switch.
1. Lock out breakers.
<Figure 4 Locking out breakers>
2. Hang the tag on the breakers.

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3. Introduction
3. Introduction
3. Introduction
3-1. Specification
Application cable Copper core, Less than 2.5 ~ 3 mm diameter
Throughput RECO130F Maximum 170kg / hr ( input materila –with standard cable
as per GREEMMAN sample )
RECO200 Maximum 250kg / hr
Total Power RECO130F 18HP / 13.5kw
RECO200 28HP / 21.0kw
Voltage 380v, 50/60Hz, 3Phase
Granulator
Rotor diam ∅244mm
Staggered configuration RECO130F 3 wing / 4 rotor
RECO200 3 wing / 5 rotor
Chamber inside RECO130F 320mm x 400mm
RECO200 402mm x 400mm
Hopper inlet RECO130F 268mm x 322mm
RECO200 295mm x 400mm
Separator Table size 205mm x 769mm
Maximum loadability 160N × 4
Demension & Weight W 2,760 mm x L 1,800 mm x H 3,250 mm / 1,800kg
3-2. Maintenance parts
Fly Knife (12ea) Bed Knife (2ea)
Screen (1.5mm, 2.5mm, 4.0mm) Pete’s Filter (2ea)
Separator table (1ea)

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4. Construction
4. Construction
4. Construction
4-2. Deal drawing & parts list
● Granulator A’ssy<RECO130F>
NO Parts No. Description
1 G100A1500 Inlet Hopper
2 G100A2000 Bed knife holder
3 G100G1000 Bed knife
4 G100A1014 Shaft door
5 G100A1000 Granulator chamber
6
G100G2000 1.5mm Screen
G100G3000 2.5mm Screen
G100G4000 4mm Screen
7 G100A4000 Screen stainer
8 G100A1400 Bracket
9 G100A5000 Toggle clamp
10 G100A3000 Front cover

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● Shaft A’ssy<RECO130F>
NO Parts No. Description
1 G100P1005 Powerlock
2 G100A6000 Belt pulley
3 G100P1012 Oil seal
4 G100P1003 Oil cap
5 G100P1004 Oil gage
6 G100A7000 Left oil flange
7 G100P1007 Lock nut
8 G100P1006 Bearing
9 G100P1010 Oil seal
10 G100A8000 Left oil flange
11 G100P1013 Oil seal
12 G100A9000 Rotor A
13 G100A9000 Rotor B
14 G100A9000 Rotor C
15 G100A9000 Rotor D
16 G100P1009 Lock nut
17 G100G5000 Fly knife
18 G100A1014 Shaft
19 G100P1008 Lock nut
20 G100A7003 Right oil flange
21 G100A1200 Fly wheel

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● Bottom frame A’ssy<RECO130F>
NO Parts No. Description
1 G100A1900 Pulley cover
2 G100P1015 V-Belt
3 G100A1700 Outlet hopper
4 G100P1002 Motor pulley
5 10H50Z4PSI 10HP Motor
6 G100A1800 Motor base
7 G100A1604 Bottom frame
8 G100A2100 Wheel cover
9 G100P1017 Multi joint

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● Granulator A’ssy<RECO200>
NO Parts No. Description
1 G200A1500 Inlet Hopper
2 G200A2000 Bed knife holder
3 G200G2000 Bed knife
4 G100A1014 Shaft door
5 G200A1000 Granulator chamber
6
G200G5000 1.5mm Screen
G200G3000 2.5mm Screen
G200G4000 4mm Screen
7 G200A4000 Screen stainer
8 G100A1400 Bracket
9 G100A5000 Toggle clamp
10 G200A3000 Front cover

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● Shaft A’ssy<RECO200>
NO Parts No. Description
1 G100P1005 Powerlock
2 G100A6000 Belt pulley
3 G100P1012 Oil seal
4 G100P1003 Oil cap
5 G100P1004 Oil gage
6 G100A7000 Left oil flange
7 G100P1007 Lock nut
8 G100P1006 Bearing
9 G100P1010 Oil seal
10 G100A8000 Bearing housing
11 G100P1013 Oil seal
12 G200A1100 Shaft
13 G100G5000 Fly knife
14 G100A9000 Rotor A
15 G100A9000 Rotor B
16 G100A9000 Rotor C
17 G100A9000 Rotor D
18 G100A9000 Rotor E
19 G100P1009 Lock nut
20 G100P1008 Lock nut
21 G100A7003 Right oil flange
22 G100A1200 Fly wheel

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● Bottom frame A’ssy<RECO200>
NO Parts No. Description
1 G100A1900 Pulley cover
2 G100P1015 V-Belt
3 G100A1700 Outlet hopper
4 G200P1000 Motor pulley
5 20H50Z4PSI 20HP Motor
6 G200A1800 Motor base
7 G200A1600 Bottom frame
8 G100A2100 Wheel cover
9 G100P1017 Multi joint

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● Separator A’ssy
NO Parts No. Description
1 RCSP1020 Control Box
2 RECOA1008 Pete’s filter
3 RECOA1005 Filter holder
4 RECOA1010 Front door
5 RCSP1005 Door hinge
6 RECOA1005 Air lock hopper
7 RCSA1007 Dust suction guide
8 RCSA1001 Separator frame
9 RCSP1007 Toggle clamp
10 RECOA1009 Back door window
11 RCSP1006 Door hinge
12 RECOA1003 Back door
13 RECOA1004 Plastic outlet

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● Tubing A’ssy
NO Parts No. Description
1RCSP1009Tubing A
205H50ZAPSI5HP Motor
3RCSP1021Blower
4 RECOA1300 Dust suction
5 01H50Z2PSI 1HP Motor
6RCSP1023Dust bag
7RCSP1009Tubing B
8 G100P1017 Multi joint
9RCSA1300Tubing C
10 RCSA1900 Cyclone